Intake Duct Installation - Club Car FE350 2005 Maintenance Service Supplement

14
FUEL SYSTEM
Turf 6, Carryall 6, TransPorter and Villager:
1. Remove three screws (23) and flat washers (22) from the bottom of the air box assembly (Figure 14-9,
Page 14-14).
2. Lift air box assembly off the intake duct. Be careful that the intake seal on the bottom of the air box
assembly is not dislodged in the process.
3. Drill out the two pop rivets (25) in the retaining bracket (27) (Figure 14-9, Page 14-14).
4. Pull the air duct forward through the hole in the floorboard and up and out of the vehicle. (The Villager
has no floorboard under the front seat.)
2
TYPICAL
3 PLACES
Figure 14-10 Compound Steering Joint

INTAKE DUCT INSTALLATION

Turf 2, Carryall 2 and Carryall 2 Plus:
The intake duct assembly is installed from the front of the vehicle.
1. Slide the intake duct between the round crossmember and the floorboard, moving it to the rear along the
underside of the floorboard. Insert the end of the intake duct through the slot in the front of the air box
mounting plate.
2. Secure the front of the duct to the underside of the floorboard with two pop rivets (25) and flat washers
(26) (Figure 14-8, Page 14-13).
3. Install the air duct shield (30).
3.1. Remove any old double-sided tape that may still be adhered to the air duct shield or frame.
3.2. Place a new strip of double-sided tape on the air duct shield. Do not remove backing from exposed
side of tape.
3.3. Secure the bottom of the air duct shield to the floorboard with a rivet (31).
3.4. Remove the backing from the tape and secure top of air duct shield to frame.
4. Install air box. See Air Box Installation on page 14-15.
5. Install steering joint assembly. See following NOTE.
NOTE: Make sure steering wheel and front wheels are properly aligned before installing steering joint.
Page 14-16 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
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Choke and Air Intake System