Club Car FE350 2005 Maintenance Service Supplement page 39

TROUBLESHOOTING AND ELECTRICAL SYSTEM
LEVER UP
NEGATIVE (–)
PROBE
NC
NO COM
TESTER LIGHT
IS OUT. METER
READS 1.
TEST PROCEDURE 9 – STARTER/GENERATOR (STARTER FUNCTION)
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Ensure that wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
3. Disconnect the wires from all the terminals on the starter/generator. Then place the black (–) probe of a
multimeter, set to 200 ohms, on the starter/generator housing (scratch through the finish to ensure a
good ground). While holding the black (–) probe against the housing, place the red (+) probe (one at a
time) on the A1, A2, F1, F2 and DF terminals respectively (Figure 11-20, Page 11-24). The readings
should be no continuity. If the readings are incorrect, the starter/generator will need to be removed from
the vehicle and disassembled by a qualified technician. See Starter/Generator Removal, Section 12,
Page 12-1.
- An incorrect reading from the A1 or A2 terminal indicates three possible problems: 1) a grounded A1
or A2 terminal, 2) a grounded wire in the brush area, or 3) a grounded armature/commutator.
- If the F1 or F2 reading is incorrect, it indicates a possible grounded F1 or F2 terminal or a grounded
field coil.
- If the DF reading is incorrect, it indicates a possible grounded DF terminal or a grounded field coil.
4. Disconnect the ground wire from the A2 terminal and the green wire from the A1 terminal on the starter/
generator.
POSITIVE (+)
NEGATIVE (–)
PROBE
WAVETEK 5XL
V
V OFF
1000 500
200
200
20
200
2 2m
200 20
m m
200
2000
m
k
200k
20k 200
2k A
!
V ! COM 200nA
MAX
1000 ---
FUSED
750V
200 OHM SETTING
Figure 11-19 Neutral Lockout Limit Switch Test
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
LEVER DEPRESSED
PROBE NC
NO COM
TESTER LIGHT IS
ON. METER READS
APPROXIMATELY
ZERO OHMS.
Test Procedures
POSITIVE (+)
PROBE
WAVETEK 5XL
V
V OFF
1000 500
200 200
20
200
2 2m
200 20
m m
200
2000
m
k
200k
20k 200
2k A
!
V ! COM 200nA
MAX
1000 ---
FUSED
750V
Page 11-23
11