Fuel Tank Installation - Club Car FE350 2005 Maintenance Service Supplement

FUEL SYSTEM
4. Store the tank upside down, with the cap installed, in a well-ventilated area.
TO CARBURETOR

FUEL TANK INSTALLATION

1. With the retaining straps correctly positioned, install the fuel tank in the vehicle.
2. Secure the tank with the retaining straps (13 and 18) (Figure 14-11, Page 14-19).
2.1. Position the straps in the indentions on the tank.
2.2. Install the screws (12) into the speed nuts (11). Tighten screws and nuts to 25 in-lb (2.8 N·m)
(Figure 14-11, Page 14-19).
3. Install the rear body or bed on the vehicle if removed. Install seat back support if removed. See Section
4 – Body and Trim in the appropriate maintenance and service manual.
4. Connect the vent tube (6) to the fuel tank vent (Figure 14-11, Page 14-19).
5. Connect the fuel line (1) to the fuel tank shut-off valve (15). Use a new clamp (16) (Figure 14-11,
Page 14-19).
6. Connect the black wire to one of the fuel level sending unit screws. Connect the orange wire to the center
stud and install the flat washer, lock washer, and nut. Tighten to 18 in-lb (2.0 N·m).
7. Slide the rubber boot over the stud (Figure 14-14, Page 14-24).
8. Add fuel to the tank.
9. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
10. Ensure that the wheels are chocked, the Forward/Reverse handle is in the NEUTRAL position, and that
the neutral lockout cam is in the SERVICE (MAINTENANCE) position.
VENT TUBES
Figure 14-15 Fuel Tank
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
VENT
SHUT-OFF
VALVE
Page 14-25
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Fuel Tank