Ignition Coil - Club Car FE350 2005 Maintenance Service Supplement

ELECTRICAL COMPONENTS
RPM Limiter Installation
1. Place the RPM limiter damper on the front of the RPM limiter mounting bracket (Figure 12-25,
Page 12-24).
2. Place the RPM limiter on the damper squarely so that RPM limiter fits tightly against the damper.
3. Place the band over the RPM limiter and align the holes. Place the brown wire ring connector onto the
flange-head bolt and secure the left side of the band. Use another flange-head bolt to secure the other
side of the band. Make sure the band holds the RPM limiter securely in place. Tighten fasteners to 7 ft-
lb (9.5 N·m).
4. Connect black wire at the bullet connector to the white/black wire.
5. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

IGNITION COIL

See General Warning, Section 10, Page 10-1.
Testing the Ignition Coil
See Section 11, Test Procedure 14, Page 11-27, and Test Procedure 16, Page 11-28.
Ignition Coil Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Disconnect spark plug wire from the spark plug. See WARNING "To avoid unintentionally starting..."
in General Warning, Section 10, Page 10-1.
3. Remove the muffler. See Muffler Removal, Section 15, Page 15-1.
4. Cut the wire tie holding the wire harness to the stiffener (1) and remove the bolts (2) and nuts (3) securing
the stiffener to the mounting plate (4) (Figure 12-26, Page 12-26).
5. Remove the pan-head bolts (5) securing the fan shroud (8) to the fan housing (9) (Figure 12-27,
Page 12-26).
6. Loosen, but do not remove, the three bolts (6) attaching the fan housing as shown (Figure 12-27,
Page 12-26).
7. Remove the remaining four bolts (10) attaching the fan housing as shown (Figure 12-27, Page 12-26),
then while opening the housing, detach the spark plug wire grommet (4) from the housing (Figure 12-29,
Page 12-27).
8. Disconnect the 18-gauge black wire (12) from the spade terminal on the ignition coil (11) and remove the
coil by removing two bolts (10) (Figure 12-28, Page 12-26).
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
12
Ignition Coil
Page 12-25