Oil Level Sensor; Crankcase Cover Installation - Club Car FE350 2005 Maintenance Service Supplement

13
FE350 ENGINE

OIL LEVEL SENSOR

Testing the Oil Level Sensor
See Test Procedure 23, Section 11, Page 11-37.
Oil Level Sensor Removal
1. If not already removed, remove crankcase cover. See Crankcase Cover Removal on page 13-4.
2. Disconnect the oil level sensor wire (2) from the cord connection (1) (Figure 13-5, Page 13-6).
3. Remove the screw (3) from the wire clamp (4).
4. Remove the two mounting screws from the inside of the crankcase cover and remove the oil level sensor
and bracket.
5. If necessary, remove the three screws (7) that hold the sensor to the bracket (5).
Oil Level Sensor Installation
1. If the oil level sensor was removed from the bracket, install sensor (6) into bracket (5) and secure with
three screws (7) (Figure 13-5, Page 13-6). Tighten to 17 in-lb (1.9 N·m).
2. Position the sensor and bracket on inside of crankcase and install two mounting screws.
3. Connect sensor wire (2) to cord connector (1) (Figure 13-5, Page 13-6).
4. Install screw (3) through wire clamp and into crankcase cover. Tighten to 30 in-lb (3.4 N·m).
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9
Figure 13-5 Oil Level Sensor

CRANKCASE COVER INSTALLATION

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CAUTION
• Before assembly, make sure parts are clean.
• Do not reuse the gasket. Install a new one.
• Install and tighten crankcase cover bolts as instructed. Failure to do so could cause the cover
to become warped.
1. Clean the gasket surfaces on the crankcase cover to fit a new gasket during installation and inspect the
oil seal for wear and damage.
Page 13-6 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
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3
7
TYPICAL 3
PLACES
4
6
5
TYPICAL 2
8
PLACES
A A
Figure 13-6 Timing Mark Alignment
Crankcase