Fuel Pump Disassembly; Fuel Pump Cleaning And Inspection - Club Car FE350 2005 Maintenance Service Supplement

FUEL SYSTEM

FUEL PUMP DISASSEMBLY

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CAUTION
• Fuel pump gaskets and diaphragms must be installed in exactly the same positions and
orientations they were in before disassembly, or the pump could leak. If leaking occurs, all
new gaskets and diaphragms must be installed.
NOTE: A fuel pump rebuild kit is available from Club Car (CCI P/N 1014524). This kit includes all gaskets,
diaphragms, and valves.
1. Before disassembling the fuel pump, match mark the pump and cover.
2. Remove four screws (24) and lock washers (25) from front of the fuel pump (Figure 14-12, Page 14-21).
3. Remove the front cover of the fuel pump while holding the rest of the pump intact.
4. Note the orientations of the impulse gasket (27), the diaphragm (28), and the gasket (29), then remove
them from the pump.
5. If the impulse gasket (27) and the diaphragm (28) come off with the front cover, note their orientations
and remove them (Figure 14-12, Page 14-21).
6. Remove the pumping chamber (30).
7. Remove the back cover (36), the fuel diaphragm (34) and gasket (35).
33
24
FUEL
OUTLET
25
VENT
FRONT
COVER
27
28
29
Figure 14-12 Fuel Pump

FUEL PUMP CLEANING AND INSPECTION

1. Using a nonflammable solvent, clean the front cover, pumping chamber, and back cover. Be sure the
vent on the front cover is clean both inside and out.
2. Inspect the valve assemblies (31, 32, and 33) and all gaskets and diaphragms for damage
(Figure 14-12, Page 14-21).
3. If a valve assembly is damaged, the rubber retaining plug (33) and valve assembly must be replaced.
32
PUMPING
CHAMBER
31
30
FUEL
INLET
VALVE
34 ASSEMBLY
35
BACK
36
COVER
2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
VENT
FUEL
OUTLET
DIRECTION
OF FUEL
FLOW
Figure 14-13 Fuel Pump Orientation
14
Fuel Pump
FUEL INLET
IMPULSE
LINE
Page 14-21