Neutral Lockout Limit Switch - Club Car FE350 2005 Maintenance Service Supplement

12
ELECTRICAL COMPONENTS
Kill Limit Switch Installation, Continued:
6. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.

NEUTRAL LOCKOUT LIMIT SWITCH

See General Warning, Section 10, Page 10-1.
Testing the Neutral Lockout Limit Switch
See Test Procedure 8, Section 11, Page 11-22.
Neutral Lockout Limit Switch Removal
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Disconnect the wires from the neutral lockout limit switch (5) located on the back of the Forward/Reverse
shifter assembly (Figure 12-19, Page 12-19).
3. Remove two nuts (2) and washers (6) from the neutral lockout limit switch (5) and slide the neutral lock-
out limit switch off of the screws.
Neutral Lockout Limit Switch Installation
1. Install the neutral lockout limit switch (5) with two washers (6) and two nuts (2) (Figure 12-19,
Page 12-19). Tighten to 5 in-lb (0.6 N·m). Place the Forward/Reverse handle in REVERSE to make sure
that both switches actuate. See following CAUTION.
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CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be
damaged.
2. Connect wires to Neutral Lockout Limit Switch:
• Pedal-Start vehicles: Connect the black wire to common (COM) terminal, the green wire to the nor-
mally open (NO) terminal and the white wire to the normally closed (NC) terminal of the neutral lockout
limit switch. See Wiring Diagrams, Section 11, Page 11-6.
• Key-Start vehicles: Connect the red wire to common (COM) terminal and the brown wire to the nor-
mally open (NO) terminal. See Wiring Diagrams, Section 11, Page 11-6.
3. Connect battery cables, positive (+) cable first, and tighten hardware to 12 ft-lb (16 N·m).
See Figure 10-1, Section 10, Page 10-3. Coat terminals with Battery Terminal Protector Spray (CCI P/
N 1014305) to minimize corrosion.
4. Check limit switch operation.
• Pedal-Start vehicles: Place the Forward/Reverse handle in the NEUTRAL position. The neutral lock-
out cam should be in the OPERATE position. Make sure everyone is clear of the vehicle. Turn the key
switch to the ON position. The engine should not crank when pressing the accelerator. If the engine
does crank, turn the key switch OFF and readjust the shift linkage.
• Key-Start vehicles: Place the Forward/Reverse handle in the NEUTRAL position. The neutral lockout
cam should be in the OPERATE position. Make sure everyone is clear of the vehicle. Turn the key
switch to the START position and hold until the engine is running smoothly. Release the key and it will
Page 12-18 2005 FE350 Gasoline Vehicle Maintenance and Service Supplement
Neutral Lockout Limit Switch