02/Handlebar, Controls; Adjusting Handlebar Position; Adjusting Basic Position Of Clutch Lever - KTM 450 XC 2008 Repair Manual

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02/HANDLEBAR, CONTROLS

6 0 2/HANDLEBAR, CONTROLS

Adjusting handlebar position

6.1

Adjusting basic position of clutch lever

6.2
Pull the instrument support off the handlebar and swing it to the side.
Info
Protect the vehicle and its attachments from damage by covering them.
Do not bend the cables and lines.
100100-10
Remove the four screws 
forward and set it down.
Remove the nuts 
Remove screws 
Remove screws 
Check parts for damage and wear. Replace damaged or worn parts.
Place the handlebar bridge 
Mount and tighten screw 
Specification
Screw, steering bridge
Mount and tighten screw 
Specification
Screw, steering column, top
Mount and tighten screws 
Specification
100099-10
Screw, steering bridge
Mount the handlebar support 
new self-locking nuts 
Specification
Nut, handlebar support
Position the handlebar and fix it with the handlebar clamps 
screws 
.
Specification
Screw, handlebar clamp
Info
Make sure cables and wiring are positioned correctly.
Position the instrument support on the handlebar.
Adjust the basic setting of the clutch lever to your hand size by turning adjusting
screw 
.
Info
Turn the adjusting screw clockwise to increase the distance between the
clutch lever and the handlebar.
Turn the adjusting screw counterclockwise to decrease the distance between
the clutch lever and the handlebar.
The range of adjustment is limited.
Turn the adjusting screw by hand only, and do not apply any force.
100039-10
Do not make any adjustments while riding!
. Remove the handlebar clamps 
and remove the handlebar support 
and 
.
. Remove the handlebar bridge 
onto the steering column in the desired position.
.
M8
.
M20x1,5
.
M8
in the desired position using the screws. Mount
and tighten.
M10
M8
, swing the handlebar
with the screws.
.
20 Nm
(14.8 lbf ft)
25 Nm
(18.4 lbf ft)
20 Nm
(14.8 lbf ft)
45 Nm
(33.2 lbf ft)
. Mount and tighten
20 Nm
(14.8 lbf ft)
15

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525 xc 2008

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