Installing The Cylinder Head Top Section - KTM 450 XC 2008 Repair Manual

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30/ASSEMBLING THE ENGINE

Installing the cylinder head top section

20.14
4
0 0 4
7
0 0 7
2
0 0 2
3
0 0 3
7
0 0 7
4
0 0 4
Reconfigure the special tool. Rivet the rivet link until the edges of the pins are visi-
bly flattened.
Timing chain separating and riveting tool (59029020000) (
600349-10
Insert dowels 
Loctite
600350-10
Mount the cylinder head. Mount screw 
0 0 5
5
yet.
Specification
Screw on cylinder head top section
Mount screw 
Specification
Screw on cylinder head top section
6
0 0 6
Mount screws 
600350-01
Specification
Screw, cylinder head top section
Mount screw 
Specification
Screw on cylinder head top section
Mount screw 
Specification
Screw on cylinder head top section
Tighten screws 
With the special tool inserted, press end caps 
adjust the axial clearance.
Specification
Rocker arm - axial clearance
Feeler gauge (59029041100) (
Mount screws 
Specification
600351-10
Screw on cylinder head top section
Remove the special tool.
. Grease the sealing area. Apply the sealing compound.
 5910
®
but do not tighten it yet.
but do not tighten them yet.
but do not tighten it yet.
but do not tighten it yet.
to 
in a crisscross pattern.
P. 209)
with a new seal ring and tighten.
P. 209)
with the new seal ring but do not tighten
M6x75
10 Nm (7.4 lbf ft)
M6x45
10 Nm (7.4 lbf ft)
M6x30
10 Nm (7.4 lbf ft)
M6x50
10 Nm (7.4 lbf ft)
M6x45
10 Nm (7.4 lbf ft)
in the direction of the arrow to
0.02... 0.10 mm (0.0008...
0.0039 in)
M6x55 – 10.9
10 Nm (7.4 lbf ft)
134

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525 xc 2008

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