Removing The Valves - KTM 450 XC 2008 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Removing the valves

19.11
Check rocker arm shafts 
»
If there is damage or wear:
Change the rocker arm shafts.
Check the contact surface of adjusting screws 
»
If there is damage or wear:
Change the adjusting screws.
Check rocker arm rollers 
»
If rocker arm rollers 
600275-10
Change the rocker arms.
Install the short rocker arm shaft 
Align the holes in the shafts with the holes in the cylinder head top section 
600276-10
Clean the end caps thoroughly and check for damage and wear. Replace damaged
or worn parts.
Install the end caps with the O-rings.
Info
The hole in the end cap 
head top section 
600277-10
Pretension the valve springs using the special tool.
Valve spring mounter (59029019000) (
Remove the valve keys and release the tension on the valve springs.
600278-01
Remove the spring retainer and springs.
Pull valve 
remove the lower valve spring retainer 
600279-10
Mark the valve to indicate the installation position.
Info
Place the valve into a box according to the installation position and label the
box.
200189-10
for damage and wear.
for smooth operation and radial clearance.
are stiff or if there is radial clearance:
and the long rocker arm shaft 
must be aligned with the hole in the cylinder
and the rocker arm shaft.

downward out of the valve guide, remove the valve stem seal 
.
for damage and wear.
.
P. 208)
107
.
and

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525 xc 2008

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