KTM 450 XC 2008 Repair Manual page 29

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04/SHOCK ABSORBER, SWINGARM
Mount locking cap 
200304-10
Grease the O-ring of the locking cap of the reservoir.
Lubricant (T158) (
Mount the locking cap of the reservoir using the special tool.
Disassembly/assembly tool (83019050004) (
Mount the lock ring.
Info
Do not scratch the inner surface.
200283-10
Pull out the locking cap of the reservoir using the special tool to the point where
the locking cap is flush with the lock ring.
Remove the special tool.
Disassembly/assembly tool (83019050004) (
Pierce the membrane using needle 
Filling adapter (83019050016) (
Info
Leave the needle of the special tool inserted in the membrane to ensure that
the floating piston is able to move freely during the filling process.
Bleed and fill the shock absorber. (
200281-11
Attach the rest of the special tool and connect it to the pressure regulator of the
filling cylinder.
Filling adapter (83019050016) (
Filling gas - nitrogen
Adjust the pressure regulator.
Specification
Gas pressure
Insert the needle of the special tool through the membrane of the reservoir again.
200305-10
Open valve 
required pressure is reached.
Specification
Gas pressure
Close valve 
Mount and tighten screw 
Specification
Reservoir screw
Install the spring of the front shock absorber. (
200280-11
of the shock absorber tube.
P. 205)
of the special tool.
P. 215)
P. 28)
P. 215)
of the special tool and leave it open for several seconds until the
and remove the special tool.
of the reservoir.
P. 213)
P. 213)
12 bar (174 psi)
12 bar (174 psi)
M4
3 Nm (2.2 lbf ft)
P. 23)
27

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525 xc 2008

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