KTM 525 XC ATV 2008 Manuals

Manuals and User Guides for KTM 525 XC ATV 2008. We have 2 KTM 525 XC ATV 2008 manuals available for free PDF download: Owner's Manual, Setup Instructions

KTM 525 XC ATV 2008 Owner's Manual

KTM 525 XC ATV 2008 Owner's Manual (103 pages)

Brand: KTM | Category: Offroad Vehicle | Size: 4.52 MB

Table of Contents

Table of Contents
4
Means of Representation
6
Important Notes
7
- Overview of Warning Labels
  10
View of Vehicle
12
- Vehicle View, Front Left
  12
- View of Vehicle, Rear Right
  13
Location of Serial Numbers
14
- Chassis Number
  14
- Type Label
  14
- Key Number
  14
- Engine Number
  14
- Setting Number, Front Shock Absorber
  14
- Setting Number, Rear Shock Absorber
  15
Operating Elements
16
- Clutch Lever
  16
- Reverse Gear Release Lever
  16
- Hand Brake Lever, Parking Brake
  16
- Throttle Lever
  16
- Light Switch
  17
- ENG. STOP Switch
  17
- Electric Starter Button
  17
- Ignition Switch
  17
- Indicator Lamp Overview
  17
- Emergency off Switch with Rip Cord
  18
- Opening Filler Cap
  18
- Closing Filler Cap
  18
- Fuel Tap
  18
- Choke
  19
- Hot Start Button
  19
- Shift Lever
  19
- Foot Brake Pedal
  19
Tips on Putting into Operation
20
- Advice on First Use
  20
- Running in the Engine
  21
Riding Instructions
22
- Checks before Putting into Operation
  22
- Starting
  22
- Starting up
  23
- Shifting
  23
- Shifting to Reverse Gear
  24
- Disengaging Reverse Gear
  24
- Braking
  24
- Riding
  25
- Riding in Bends
  25
- Riding Downhill
  26
- Riding Uphill
  26
- Riding Perpendicular to the Slope
  27
- Turning on Slopes
  27
- Riding through Water
  27
- Switching off the Engine
  28
- Stopping, Parking
  28
- Refueling
  29
Greasing and Service Table
30
Basic Information on Changing the Chassis Settings
33
Jacking up the Vehicle
33
Removing the Vehicle from the Work Stand
33
Maintenance on Chassis and Engine
33
Adjusting Front Shock Absorber Compression Damping
33
Adjusting Front Shock Absorber Rebound Damping
34
Adjusting Front Shock Absorber Cross over
35
Adjusting Front Shock Absorber Spring Preload
35
Adjusting Rear Shock Absorber Compression Damping
36
Adjusting Rear Shock Absorber Rebound Damping
37
Adjusting Rear Shock Absorber Spring Preload
38
Removing the Rear Shock Absorber
39
Installing the Rear Shock Absorber
39
Toe, Checking
39
Adjusting the Toe
40
Checking/Adjusting Camber
42
Fork Offset
43
Adjusting the Fork Offset
43
Toe Width of Rear Axle
43
Adjusting the Toe Width of Rear Axle
43
Handlebar Position
44
Adjusting Handlebar Position
45
Checking Play in Gas Bowden Cable
45
Adjusting Play in Gas Bowden Cable
46
Checking the Play in the Bowden Cable Using the Reverse Gear Release Lever
46
Adjusting the Play in the Bowden Cable Using the Reverse Gear Release Lever
46
Checking Chain Dirt
47
Cleaning the Chain
47
Checking the Chain Tension
47
Checking Rear Sprocket / Engine Sprocket for Wear
47
Checking Chain Wear
48
Adjusting Chain Tension
48
Greasing the Rear Wheel Eccentric Element
49
Checking Brake Discs
49
Checking Free Play of Hand Brake Lever
50
Adjusting Basic Position of Handbrake Lever
50
Checking Front Brake Fluid Level
50
Topping up the Front Brake Fluid
51
Checking the Front Brake Linings
51
Removing Front Brake Linings
52
Mounting Front Brake Linings
52
Changing the Front Brake Linings
53
Checking Free Play of Foot Brake Lever
54
Adjusting Basic Position of Footbrake Lever
54
Checking Rear Brake Fluid Level
54
Topping up Brake Fluid of Front Brake
55
Checking Rear Brake Linings
56
Removing Rear Brake Linings
56
Mounting Rear Brake Linings
57
Changing Rear Brake Linings
57
Removing Wheel/Wheels
58
Mounting Wheel/Wheels
58
Tire Condition Checking
59
Checking Tire Air Pressure
59
Removing the Battery
59
Installing the Battery
60
Recharging the Battery
60
Changing the Fuses of Individual Power-Consuming Components
61
Changing Main Fuse
61
Ignition Curve Plug Connection
62
Removing the Seat
63
Mounting the Seat
63
- Removing the Radiator Spoiler
  63
- Installing the Radiator Spoiler
  64
- Removing the Front Cover
  64
- Installing the Front Cover
  64
- Removing the Front Trim
  65
- Installing the Front Trim
  65
- Removing the Rear Fender
  65
- Installing the Rear Fender
  66
- Removing the Engine Guard
  67
- Installing the Engine Guard
  67
- Removing the Air Filter
  67
- Installing the Air Filter
  68
- Cleaning Air Filter
  68
- Adjusting Basic Position of Clutch Lever
  68
- Checking Fluid Level of Hydraulic Clutch
  68
- Cooling System
  69
- Radiator Fan
  69
- Checking Antifreeze and Coolant Level
  69
- Checking the Coolant Level
  70
- Draining Coolant
  70
- Filling Coolant / Bleeding Cooling System
  71
- Carburetor - Idle
  72
- Carburetor - Adjusting Idle
  73
- Emptying the Carburetor Float Chamber
  74
- Checking Engine Oil Level
  74
- Changing Engine Oil and Oil Filter, Cleaning Oil Screens
  75
- Draining Engine Oil, Cleaning Oil Screens
  75
- Removing the Oil Filter
  76
- Mounting Oil Filter
  77
- Filling up with Engine Oil
  77
- Topping up Engine Oil
  78
Changing Ignition Curve
63
Troubleshooting
79
Cleaning
81
- Cleaning the Vehicle
  81
Storage
82
- Putting the Vehicle into Operation after Storage
  82
Technical Data - Engine
83
- Capacity - Engine Oil
  83
- Capacity - Cooling Liquid
  84
Technical Data - Engine Tightening Torques
85
Technical Data - Carburetor
87
- 450/525 XC Atv
  87
Technical Data - Chassis
88
- Lighting Equipment
  89
- Tires
  89
- Capacity - Fuel
  89
Technical Data - Front Shock Absorber
90
Technical Data - Rear Shock Absorber
91
Technical Data - Chassis Tightening Torques
92
Wiring Diagram
94
- 450/525 XC Atv
  94
Substances
97
Auxiliary Substances
99
Standards
100
Index
101

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KTM 525 XC ATV 2008 Setup Instructions

KTM 525 XC ATV 2008 Setup Instructions (10 pages)

Brand: KTM | Category: Offroad Vehicle | Size: 3.37 MB

Table of Contents

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