Checking The Main Shaft - KTM 450 XC 2008 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Checking the main shaft

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Check the pivot points of main shaft 
»
If there is damage or wear:
Change the main shaft.
Check the tooth profiles of main shaft 
»
If there is damage or wear:
Change the main shaft.
Check the pivot points of idler gears 
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check the dog teeth of idler gears 
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check the tooth faces of idler gears 
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check needle bearings 
»
If there is damage or wear:
Change the needle bearing.
Check stop disks 
for damage and wear.
»
If there is damage or wear:
Change the stop disk.
Use new lock rings 
in every repair job.
Check the tooth profiles of fixed gears 
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check fixed gears 
for smooth operation in the profile of the main shaft.
»
If the fixed gear does not move easily:
Change the fixed gear or the main shaft.
Check stop disk 
for damage and wear.
»
If there is damage or wear:
Change the stop disk.
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5
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2
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for damage and wear.
for damage and wear.
for damage and wear.
and fixed gears 
and fixed gears 
for damage and wear.
for damage and wear.
3
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4
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5
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6
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6
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7
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600295-01
for damage and wear.
for damage and wear.
120

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525 xc 2008

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