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30/ENGINE - WORK ON INDIVIDUAL PARTS
Checking the shift mechanism
19.29
3
4
9
8
–
Check sliding plate
in contact areas
»
If the sliding plate is worn:
–
Change the sliding plate.
–
Check that guide pin
is firmly seated and check it for wear.
»
If the guide pin is loose and/or worn:
–
Change the sliding plate.
–
Check the shift fork at leaf
Shift fork
Thickness at leaf
»
If the measured value does not equal the specified value:
–
Change the shift fork.
–
Check shift rollers
for surface damage and cracks.
»
If the shift roller has surface damage and cracks:
–
Change the shift roller.
–
Check the shift rail with locking lever
»
If there is run-out:
–
Change the shift rail with the locking lever.
–
Check the shift rail with locking lever
»
If the shift rail is worn on the locking lever:
–
Change the shift rail with the locking lever.
–
Check the seat of the shift roller in bearing
»
If the shift roller is not seated correctly:
–
Change the shift drum and/or the bearing.
–
Check bearing
for smooth operation and wear.
»
If the bearing is stiff or worn:
–
Change the bearing.
–
Check the shift grooves of shift roller
»
If the shift groove is worn:
–
Change the shift roller.
6
7
for wear.
for wear.
for run-out.
for wear on the locking lever.
.
for wear.
1
A
2
3
3
4
5
6
4.20... 4.45 mm (0.1654... 0.1752 in)
116
600287-01
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