Assembling The Main Shaft - KTM 450 XC 2008 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Assembling the main shaft

19.35
Info
Use new lock rings in every repair job.
Oil all parts carefully before assembling.
Check the countershaft. (
0 0 1
1
7
0 0 7
Clamp main shaft 
in the vise with the toothed end of the coupling side facing downward.
Specification
Use soft jaws.
Mount needle bearing 
Mount stop disk 
and lock ring 
Mount the third-gear sliding gear 
Mount lock ring 
.
Mount stop disk 
and needle bearing
Mount the fourth-gear idler gear 
Mount the second-gear fixed gear 
Mount stop disk 
.

Take the main shaft out of the vise.
Finally, check all gear wheels for smooth operation.
P. 123)
0 0 3
3
0 0 2
2
8
0 0 8
9
0 0 9
0 0 b k
bk
0 0 b l
bl
and fifth-gear idler gear 
with the recesses facing upward.
.
with the shift groove facing upward.
.
with the shift dogs facing downward.

with the chamfered teeth facing downward.

4
0 0 4
5
0 0 5
6
0 0 6
bm
0 0 b m
600316-11
121

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525 xc 2008

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