Disassembling The Main Shaft - KTM 450 XC 2008 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS
Check inner clutch hub 
»
If there is damage or wear:
Change the inner clutch hub.
Check pressure piece 
for damage and wear.
»
If there is damage or wear:
Change the pressure piece.
Check axial bearing 
for damage and wear.
»
If there is damage or wear:
Change the axial bearing.
Check the contact surface of pressure cap 
»
If there is damage or wear:
Change the pressure cap.
Check the length of clutch springs 
Clutch spring - length
»
If the clutch spring length is less than the specified value:
Change all clutch springs.
Place push rod 
on a level surface and check for run-out.

»
If there is run-out:
Change the push rod.

Disassembling the main shaft

19.33
1
0 0 1
7
0 0 7
Clamp main shaft 
in the vise with the toothed end of the coupling side facing downward.
Specification
Use soft jaws.
Remove stop disk 
and fixed gear 
Remove the fourth-gear idler gear 
Remove stop disk 
and lock ring 
Remove the third-gear sliding gear 
Remove stop disk 
.

Remove the fifth-gear idler gear 
Take the main shaft out of the vise.
for damage and wear.
for damage and wear.
.

bl
0 0 b l
0 0 b m
bm
0 0 6
6
0 0 5
5
4
0 0 4
3
0 0 3
of the second gear.
and needle bearing 
.
and lock ring 
.
and needle bearing 


41.50... 43.00 mm (1.6339... 1.6929 in)
bk
0 0 b k
9
0 0 9
8
0 0 8
2
0 0 2
600316-01
.
.
119

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525 xc 2008

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