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30/ENGINE - WORK ON INDIVIDUAL PARTS
–
Check stop disk
for damage and wear.
»
If there is damage or wear:
–
Change the stop disk.
Assembling the countershaft
19.38
Info
Use new lock rings in every repair job.
–
Oil all parts carefully before assembling.
–
Check the countershaft. (
0 0 c l
cl
0 0 c m
cm
ck
0 0 c k
bl
0 0 b l
–
Fix countershaft
in the vise with the geared end facing downward.
Specification
Use soft jaws.
–
Mount needle bearing
–
Mount stop disk
and lock ring
–
Mount the fourth-gear sliding gear
–
Mount lock ring
.
–
Mount stop disk
and needle bearing
–
Mount the third-gear idler gear
–
Mount the fifth-gear idler gear
–
Mount spacer disk
and stop disk
–
Mount needle bearing
–
Mount stop disk
and lock ring
–
Mount sliding sleeve
and stop disk
–
Mount needle bearing
–
Mount stop disk
.
–
Take the countershaft out of the vise.
–
Finally, check all gear wheels for smooth operation.
P. 123)
bs
0 0 b s
0 0 b t
bt
0 0 b p
bp
br
0 0 b r
bq
0 0 b q
bk
0 0 b k
0 0 6
6
9
0 0 9
8
0 0 8
0 0 7
7
5
0 0 5
1
0 0 1
and second-gear idler gear
.
with the shift groove facing upward.
.
with the shifting dogs facing downward.
with the sleeve facing downward.
.
and reverse-gear idler gear
.
.
and first-gear idler gear
with the collar facing upward.
bo
0 0 b o
bn
0 0 b n
bm
0 0 b m
3
0 0 3
4
0 0 4
2
0 0 2
600311-11
with the recesses facing upward.
with the recesses facing upward.
124
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