KTM 450 XC 2008 Repair Manual page 47

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04/SHOCK ABSORBER, SWINGARM
Smooth the lower piston on both sides using 1200-grit sandpaper on a straighten-
ing plate.
Clean the piston.
Mount the lower piston.
Info
The side of the piston with rectangular surfaces 
side with partitions 
200258-10
Mount the lower rebound shim set 
Info
The rebound shim set must be mounted with the smaller disks facing
upward.
200248-11
Ensure that the components are arranged as shown in the figure.
200259-10
Mount and tighten piston rod adapter 
Specification
Piston rod adapter
200247-11
Mount the supporting plate and the upper compression damping shim set 
Info
Mount the triangular plates of the upper compression damping shim set 
facing upward and align them precisely to each other.
The triangular plates should be oil-free to prevent them from slipping
against each other when they are tightened.
200246-11
Smooth the upper piston on both sides using 1200-grit sandpaper on a straighten-
ing plate.
Clean the piston.
Mount the upper piston.
Info
The side of the piston with the single drill hole 
side with the double drill hole 
200260-10
must face up.
with supporting plate 
.
M12x1
30 Nm
(22.1 lbf ft)
must face up.
45
must face down and the
.
 2701
Loctite
®
.
must face down and the

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525 xc 2008

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