Checking The Countershaft - KTM 450 XC 2008 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Checking the countershaft

19.37
0 0 2
2
8
0 0 8
3
0 0 3
0 0 6
6
2
0 0 2
Check the pivot points of countershaft 
»
If there is damage or wear:
Change the countershaft.
Check the tooth profiles of countershaft 
»
If there is damage or wear:
Change the countershaft.
Check the pivot points of idler gears 
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check the dog teeth of idler gears 
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check the tooth faces of idler gears 
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check needle bearings 
»
If there is damage or wear:
Change the needle bearing.
Check stop disks 
for damage and wear.
»
If there is damage or wear:
Change the stop disk.
Use new lock rings 
in every repair job.
Check the tooth profiles of fixed gears 
»
If there is damage or wear:
Change the idler/fixed gear pair.
Check fixed gears 
for smooth operation in the profile of countershaft .
»
If the fixed gear does not move easily:
Change the fixed gear or the countershaft.
Check sliding sleeve 
for smooth operation in the profile of the countershaft.
»
If the sliding sleeve is stiff:
Change the sliding sleeve or the countershaft.
Check the dog teeth of sliding sleeve 
»
If there is damage or wear:
Change the sliding sleeve and idler gear.
0 0 7
7
0 0 2
2
8
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5
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4
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6
3
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4
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5
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5
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0 0 1
1
for damage and wear.
for damage and wear.
for damage and wear.
and fixed gears 
and fixed gears 
for damage and wear.
for damage and wear.
for damage and wear.
3
0 0 3
4
0 0 4
2
0 0 2
4
0 0 4
3
0 0 3
600296-01
for damage and wear.
for damage and wear.
123

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525 xc 2008

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