Adjusting Basic Position Of Footbrake Lever; Checking The Brake Fluid Level Of The Rear Brake - KTM 450 XC 2008 Repair Manual

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13/BRAKE SYSTEM

Adjusting basic position of footbrake lever

16.11
Warning
Danger of accidents Brake system failure.
If there is no free travel on the foot brake pedal, pressure builds up on the rear brake in the brake system. The rear brake
can fail due to overheating. Adjust free travel on foot brake pedal according to specifications.

Checking the brake fluid level of the rear brake

16.12
Disconnect spring 
Move the foot brake lever backwards and forwards between the end stop and the
foot brake cylinder piston bracket and check free play 
Specification
Free play at foot brake lever
»
If the free travel does not meet specifications:
Adjust the basic position of the footbrake lever. (
Reconnect spring 
100085-10
Disconnect spring 
Loosen nut 
To adjust the basic position of the footbrake lever individually, loosen nut 
turn screw 
Info
The range of adjustment is limited.
Turn push rod 
basic position of the footbrake lever.
Specification
Free play at foot brake lever
Hold screw 
Specification
Remaining nuts, chassis
Hold push rod 
Specification
100061-10
Remaining nuts, chassis
Reconnect spring 
Park the vehicle on a horizontal surface.
Check the brake fluid level in viewer 
»
When the brake fluid level has dropped to the bottom of the viewer 
Add brake fluid for the rear brake. (
100040-10
.
.
.
and with push rod 
, turn it back until you have maximum free play.
accordingly.
accordingly until you have free play 
and tighten nut 
.
and tighten nut 
.
.
.
.
3... 5 mm (0.12... 0.2 in)
P. 78)
. If necessary, adjust the
3... 5 mm (0.12... 0.2 in)
M8
30 Nm
(22.1 lbf ft)
M6
15 Nm
(11.1 lbf ft)
P. 79)
78
and
:

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525 xc 2008

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