Installing The Radiator Spoiler; Removing The Fuel Tank - KTM 450 XC 2008 Repair Manual

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07/FUEL TANK, SEAT, TRIM

Installing the radiator spoiler

11.4
Info
The operations are the same on the left and right.

Removing the fuel tank

11.5
Danger
Fire hazard Fuel can easily catch fire.
Never fill up the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
Fuel in the fuel tank expands when warm and can escape if the tank is overfilled. See specifications on filling up with fuel.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
Avoid contact between fuel and skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse immedi-
ately with water and contact a doctor. Wash affected skin areas immediately with soap and water. If fuel is swallowed, con-
tact a doctor immediately. Change clothing that has come into contact with fuel. Store fuel in a suitable canister according
to regulations and keep it out of the reach of children.
Check parts for damage and wear. Replace damaged or worn parts.
Hook the catch 
position it on the radiator.
100058-10
Fit and tighten screws 
Specification
Remaining screws, chassis
Fit and tighten screws 
Specification
Screw on fuel tank
Mount the seat (
100059-10
Remove the front trim. (
Remove the radiator spoiler. (
Turn the handle 
Undo hose clip 
Pull off fuel hose 
Info
Remaining fuel may run out of the fuel hose.
600150-10
of the radiator spoiler into the holder 
on the radiator.
M6
on the fuel tank.
M6
P. 52)
P. 56)
P. 52)
of the fuel tap to OFF. (Figure 100013-10 
.
.
53
of the fuel tank and
10 Nm (7.4 lbf ft)
6 Nm (4.4 lbf ft)
P. 55)

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525 xc 2008

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