Disassembling The Countershaft - KTM 450 XC 2008 Repair Manual

30/ENGINE - WORK ON INDIVIDUAL PARTS

Disassembling the countershaft

19.36
0 0 3 3
2 0 0 2
0 0 4 4
0 0 b n bn
–
Fix countershaft in the vise with the geared end facing downward.

Specification
Use soft jaws.
–
Remove stop disk and first-gear idler gear

–
Remove needle bearing

–
Remove sliding sleeve .

–
Remove lock ring and stop disk

–
Remove reverse gear idler gear
–
Remove stop disk .

–
Remove spacer disk and fixed gear

–
Remove the third-gear idler gear
–
Remove needle bearing

–
Remove lock ring and the fourth-gear sliding gear

–
Remove lock ring and stop disk

–
Remove the second-gear idler gear
–
Take the countershaft out of the vise.
0 0 6 6
5 0 0 5
0 0 9 9
7 0 0 7
0 0 8 8
0 0 b o bo
0 0 b s bs
bp 0 0 b p
bq 0 0 b q
0 0 b r br
bt 0 0 b t
1 0 0 1
.

and stop disk .

.

and needle bearing
 
of the fifth gear.

.

and stop disk .


.

and needle bearing

bk 0 0 b k
bl 0 0 b l
bm 0 0 b m
cl 0 0 c l
ck 0 0 c k
0 0 c m cm
600311-01
.
.
.

122