Rear Shock Absorber - Disassembling The Piston Rod - KTM 450 XC 2008 Repair Manual

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04/SHOCK ABSORBER, SWINGARM

Rear shock absorber - disassembling the piston rod

8.25
Pierce the membrane using needle 
Filling adapter (83019050016)
Info
Leave the needle of the special tool inserted in the membrane to ensure that
the floating piston is able to move freely during the filling process.
Bleed and fill the shock absorber. (
200236-10
Attach the rest of the special tool and connect it to the pressure regulator of the
filling cylinder.
Filling adapter (83019050016)
Filling gas - nitrogen
Adjust the pressure regulator.
Specification
Gas pressure
Insert the needle of the special tool through the membrane of the reservoir again.
200275-10
Open valve 
required pressure is reached.
Specification
Gas pressure
Close valve 
Mount screw 
Specification
Reservoir screw
200235-11
Mount protecting sleeve 
Install the spring of the rear shock absorber. (
200234-11
Disassembling the rear shock absorber. (
Clamp the piston rod with the heim joint in a vise.
Remove nut 
200244-10
of the special tool.
P. 28)
of the special tool and leave it open for several seconds until the
and remove the special tool.
of the reservoir and tighten.
and lock ring 
.
12 bar (174 psi)
12 bar (174 psi)
M4
3 Nm (2.2 lbf ft)
.
P. 37)
P. 38)
42

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525 xc 2008

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