Assembling The Main Shaft - KTM 450 SX ATV 2010 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS
Check solid gears
for smooth operation in the profile of main shaft
»
If the solid gear does not move freely:
Change the solid gear or the main shaft.
Check solid gears
for smooth operation in the profile of countershaft
»
If the solid gear does not move freely:
Change the solid gear or the countershaft.
Check stop disks
for damage and wear.
»
If there is damage or wear:
Change the stop disks.
Use new lock rings
with every repair.

Assembling the main shaft

19.46
Info
Use new lock rings with every repair.
Carefully lubricate all parts before assembling.
Check the transmission. (
0 0 1
Mount needle bearing
.
Mount 3rd-gear idler gear
Mount stop disk
and lock ring
Mount 4th-gear sliding gear
Mount lock ring
and stop disk
1
Mount needle bearing
.
Mount 5th-gear idler gear
Mount 2nd-gear fixed gear
In conclusion, check all gear wheels for smooth operation.
p. 142)
0 0 2
0 0 4
0 0 3
0 0 5
0 0 7
.
.
2
.
4
.
.
3
and stop disk
.


5
7
.
.
0 0 6
0 0 8
0 0 b k
0 0 9
0 0 b l
301260-01
6
8
bk
9
bl
143

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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