Installing The Rear Cylinder Head - KTM 1190 RC8 R EU/UK 2009 Repair Manual

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30/ASSEMBLING THE ENGINE

Installing the rear cylinder head

21.31
Position the new piston pin retainer.
Info
For clarity, the following steps are illustrated using a disassembled piston.
Insert the special tool and firmly press it toward the piston.
Turn the special tool counterclockwise, thereby pressing the piston pin retainer into
the groove.
Piston pin lock ring insert (75029035000) (
Ensure that the piston pin retainer is correctly seated on both sides.
200084-10
Remove the cloth.
Keep the timing chain tensioned. Push the cylinder down carefully and let the
dowel pins engage.
301354-10
Mount the new cylinder head gasket.
Position the cylinder head and mount and tighten the new cylinder head screws
Guideline
Cylinder head screw
301369-10
Mount and tighten nuts
Guideline
Nut, cylinder head
p. 447)
M11x1.5
Tightening
sequence:
Using a criss-
cross pattern
Step 1
15 Nm
(11.1 lbf ft)
Step 2
30 Nm
(22.1 lbf ft)
Step 3
90°
Step 4
90°
with the washers.
M6
178
.
lubricated with
engine oil
10 Nm (7.4 lbf ft)

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