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790 Adventure R 2019
KTM 790 Adventure R 2019 Manuals
Manuals and User Guides for KTM 790 Adventure R 2019. We have
1
KTM 790 Adventure R 2019 manual available for free PDF download: Repair Manual
KTM 790 Adventure R 2019 Repair Manual (498 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 66.72 MB
Table of Contents
Table of Contents
4
Syste M, in Struments
4
Representation
10
Symbols Used
10
Formats Used
10
Advice
11
Repair Manual
11
Safety Advice 2
11
Degrees of Risk and Symbols
11
Work Rules
11
Notes
12
Manufacturer and Impl Ied Warranty
12
L, aux Ili Ary Substances
12
Spare Parts, Accessories
12
Figures
12
L Numbers
13
Icle Identificat Ion Number
13
La Bel
13
Number
13
Engine Number
14
Fork Part Number
14
Shock Absorber Article Number
14
Steering Damper Article Number
15
Cover
15
The Motorcyc le with the Front
16
Tak Ililg the Motorcyc le off the Front Lifting Gea R
16
Lifting Gear
17
The II Fti Ng Gear
17
The Work Stand
17
Removing the Motorcyc le from Th E Stand at the Rear
18
Raising the Motorcycle at T He Front Using the Work Stand
18
Removing the Motorcyc le from the Work Stand at the F Ront
19
Starting the Vehicl E
20
Starting T He Motorcycle to Check the Ction
21
Ning the Dust Boots of the Fork Legs
22
Usting the Compress Ion Damp Ing F Ork
22
Adjusting the Rebound Damp Ing of the Fork
23
Adjustin G the Spring Pretens Ion of K
23
Protector
25
Installin G T He Fork Legs 6 .9 Servic Ing the Fork
29
Fork Legs
30
Cartridge
33
Compression
36
Compression
38
Rtridge
39
Legs
43
Preparing for Use after Storage
43
Bearing
48
Triple Clamp
50
Triple Clamp
52
Ing Head Bea Ri Ng
56
Clamp
58
Cha Ngi Ng the Steering
58
Damper
58
Handlebar, Controls 7
59
Ad Just Ing the Clutch Lever
59
Checki Ng the Free Travel
59
Lever
60
Tiand Lebar Position
60
Cha Nging T He Thrott le
61
Grip
61
Frame
64
Checking the Frame
64
Shock Absorber, Link Fork 9
65
Adj Usting T He Low-Speed
65
Of T He Shoc K
65
Damping of T He Shoc K
65
The Shoc K Absorber
66
Of the ...... .... .. ... ...... 65 Joint for Play
67
The Shock Absorber
68
Shock Absorber
70
Joint
72
Piston Rod
77
Chec King the Damper
80
13.12 Installing
80
Removing Th E Heim Joint
81
Installing the Heim Joint
82
Assemb Li Ng the Rebound Adjust er
82
The Damper
90
Installing the Spring
91
Checking the Link Fork
92
For Play
92
Removing the Lin K Fork
93
Bearing
95
Installing the Link Fork
99
10 Exhaust System
102
Installing the Main Silencer
102
Lencer
102
System
103
System
105
Air Filter 11
111
Removing the Air Filter
111
Installing the Air Filter
112
A Ir Fil Ter Box
112
Fuel Tank, Seat, Trim 12
115
Ler Cap
115
R Cap
115
Removi Ng the Seat
116
Mounting the Seat
116
Removing the Fu el Ta Nk
116
Installing the Fuel Tank
119
Refueling
119
Nsor
124
13 Mask, Fender, Decal
132
Removing the Left Side Cover
132
Cover
132
Ler
134
K Spoiler
135
Spoiler
136
Removing Left Fuel Tank Cover
138
The Left Fu el Tank Cover
138
Removing Ri Ght Fuel tan K Cover
139
Alling Th E Right F Uel tan K Cover
139
Removing Engine Guard
140
Install Ing the Engine Guard
140
Removing the Front Fen der
142
Ng the Front Fende R
142
Removing the Windshie Ld
143
The Windshield
143
Checking Tire Pressure
144
King the Tire Condition
144
Checking T He Rim Run-Out
145
Checking the Wh Eel Bearing for ........ ..... .. ............................. 144 Tubeless Ti Re System
146
Checking Spoke Tension
147
Ng Brake DI Scs
148
Programm Ing the T Ire Press Ure Sensor (Option : with TP MS)
148
Wheel
149
Removing the Front Wheel
149
Lnstall I Ng the Front Whee L
150
Changi Ng the Fro Nt Whee I Bearing
151
Changing the Front Brake Discs
153
Changing the Front Tubeless Sealing Profile
154
Sensor (Option : with TPMS)
157
Wh Eel
158
Removi Ng the Rear Whee I
158
14.10.2 Installing the Rear Wheel
159
Removi Ng the Rear Whee I (Work Stand, Front)
160
Insta Lli Ng the Rear Whee L
161
Removi Ng the Rear Whee I (Work Stand , Rea R)
163
Lnsta L II Ng the Re Ar Whee L (Work Stand , Rear)
164
14.10.7 C Hanging the Rear Wheel Bearing
165
Sprocket Carrier
167
14.10.9 Changing the Rear Brake Disc
168
Changi Ngtherear Tu Beless Sealing Profile
169
Changi Ng the Rear T Ire Pressure Se Nsor (Option: with TPMS)
172
Checking the Chai N Tension
173
14.10.13 Adjusting the Chain Tension
174
Checking the Cha In, Rear
175
Cleaning the Chain
177
01Pening the Chain
178
Riveting the Chain
178
Checking the Rear Hub Damping
179
Rubber Pieces
179
14.10.19 Changing All the Damping Rubber Pieces of the Rear Hub
180
Changing the Drivetrain Kit
181
Battery
184
Removing the 12-V Battery
184
Alling the 12-V Battery
185
The 12-V Battery
186
The 12-V Battery
187
Chargi Ng the 12-V Battery
188
Changing the Ma in Fuse
189
Consumers
192
King the Charging Voltage
192
Checking the Open-Circu It Current
192
Checking T He Front Brake Li ni Ngs
193
Changing the Front Brake Lin Ings
193
Checking the Front Bra Ke Fluid
195
Ing the Fron T Brake Fluid
196
Changing the Front Bra Ke Fluid
197
Adjusting the Basic Position of the Hand Brake Lever
199
Checking T He Rear Brake Linings
199
Rear Wheel Brake
200
Brake Lever
203
Checking the Rear Brake Flu
204
Adding Rear Brake F Lui- D
205
Bleeding the Brake System
208
Rem Oving the Headl Ight Mask with Head Light
209
Alling the Headlight Mask with Head Light
211
Combination Instrument 18
215
Activation and Test
215
Day-Night Mocle
215
Warnings
216
Ice Warning
216
Indicator Lamps
217
Display
218
RALLY Display
219
Speed
220
Sh Ift Warning Light
220
Speedometer
220
Cru Ise Control Indicator
221
Ride Display
221
ABS Display
221
MTC Display
221
Coolant Temperature Indicator
222
Fuel Level Display
222
Ambien T Air Temperature
223
Time
223
Favorites DI Splay
223
Quick Selector
223
Navigation Display
224
Menu
225
Ktm My Ri
225
Audio (Optional)
225
Navigation Setup
226
Volume (Optional)
227
Pairing
228
Phone
228
Headset (Optional)
228
18.25.9 Telephony
230
Trip
231
Motorcycle
231
18.25.23 Abs
236
Abs
237
Quick Shift+ (Optional)
237
Settings
237
18.25.27 Favorites
238
Quick Selector 1
238
Quick Selector
238
Bluetooth
241
18.25.37 Drl
241
18.25.40 Temperature
243
Fuel Cons
243
18.25.42 Language
243
18.25.43 Service
244
Engine 19
245
Removing T He Engine
245
Engine Disassembly
262
Engine Assembly Stand
262
The
262
Into the
262
Dra Ining the Engine Oil
263
Removing the Oil Filter
263
Motor
264
Removing Shift Shaft Sensor
265
Removing the Spacer
266
19.3.11 Removing the Crankshaft
267
Removing the Thermostat
268
Removing the Clutch
269
19.3.16 Removing the Clutch Discs
270
19.3.17 Removing the Clutch Basket
271
Removing Locking Lever
272
Removing the Shift
272
Removing the Spark Plugs
273
Removing the Camshafts
273
Removi Ng the T Iming Chain Rai Ls
276
19.3.24 Removing the Rotor
276
19.3.25 Removing the Oil Pan
277
Removing the Oil Pump Unit
278
Removing the Engine Case Downwards
279
Removing the Transmission Shafts
280
Removing Oil Spray Tube
282
Removing the Piston
282
Working on Ind Ividual Parts
284
Check Ing T He Radia L Clearance of
284
Changing the Main Bearing Shells
285
Checking the Balancer Shaft
286
Engine Case
286
Working on the Lower Section of
289
Engine Case
289
Shells
289
Lnsta L II Ng the Primary Gear Whee L
290
Changing the Shaft Seal Ri Ng of Water Pump
290
Check Ing the Rad Ia L Clearance of Lowerconrod Bearing
292
Changing the Conrod Beari Ng
292
Inder - Nikasil@ Coating
294
Checking/Measuring the Cylinder
294
Checking/Measuring the Piston
295
Check Ing the Piston Ri Ng End
296
19.4.15 Determining the Piston/Cylinder Mounting Clearance
296
Removi Ng the Oil Pumps
297
Checking the Oil Pumps for Wear
298
Check Ing the Oi I Pressure Control Valve
299
Installing the Oil Pumps
300
Prepari Ng Tim Ing Chai N Tensioner Instal Lation
301
Checking the Timing Assembly
302
19.4.22 Working on the Camshaft Bearing Bridge
303
19.4.23 Working on the Cylinder Head
304
C Hecking the Cylinder Head
309
19.4.25 C Hecking the Clutch
311
19.4.26 Removing the Shift Drum Locating Unit
312
19.4.27 C Hecking the Shift Mechanism
313
Preassembl Ing the Shift Shaft
314
Installing the Shift Drum
315
Locating Unit
315
Disassembling the Main Shaft
316
Disassembling the Countershaft
317
Checking the Transmission
318
Assembling the Main Shaft
319
Assembling the Countershaft
320
Checking the Electric Starter Drive
322
19.4.36 C Hecking the Freewheel
323
19.4.37 Working on the Alternator Cover
323
Engine Assemb Ly
324
Installing the Piston
324
Installing the Oil Spray Tube
326
Installing the Transmission Shafts
326
Installing the Lower Engine Case
328
Installing the Oil Pump Unit
331
Installing the Oil Pan
331
Installing the Rotor
332
Installing the Timing Chain Ra Ils
333
Installing the Cylinder Head
333
Installing the Camshafts
335
Checking the Valve Clearance
338
Adjusting the Valve Clearance
339
Installing the Spark Plugs
340
19.5.14 Installing the Shift Shaft
340
19.5.15 Installing the Locking Lever
341
Installing the Elute H Basket
341
Installing the Clutch Discs
342
Installing the Elute H Cover
343
Mounting the Water Pump Cover
344
Install Ing the Thernnostat
344
Installing the Heat Exchanger
345
Installing the Crankshaft Speed Sensor
345
Installing Torque Limiter and Starter Idler Gear
346
Installing the Alternator Cover
346
Installing the Spacer
347
Installing the Gear Position Sensor
347
Installing the Shift Shaft Sensor
348
19.5.28 Installing the Valve Cover
349
19.5.29 Installing the Starter Motor
350
19.5.30 Installing the Oil Filter
350
19.5.31 Installing the Oil Drain Plug
351
Removing the Engine from the Engine Assembly Stand
351
Adjusting the Clutch Release Lever
352
Ion Sensor
361
Sh Ift Shaft Sensor
364
Ll Leve L and
366
The Va Lve Clearance
373
Clearance
380
Oil Level
381
Pressure
382
And Oil
383
The Stator
391
Plugs
394
Initial Ization Run
398
Lim Its
401
Capacities
405
Engine Oil
405
Fuel
405
Chassis
405
Electrical System
406
Diagnostics Connector
406
Accl and ACC 2 Rear
407
Tires
407
Fork
407
Shock Absorber
408
Chassis Tightening Torque S
408
28 Cleaning/Protective Treatment
412
Cleaning the Motorcycle
412
Checks and Maintenance Steps for Winter Operation
413
29 Storage
414
Service Schedule 30
415
Additional Information
415
Recommended Work
416
Eu)
418
Eu)
420
Wiring Diagram 31
421
Eu)
422
Eu)
424
Eu)
426
Of (EU)
428
Of (EU)
430
31.8 Page 8 of 12 (EU)
432
Eu)
434
Eu)
436
Eu)
438
E U)
440
Of 12 (US)
442
Of (US)
448
U S)
454
1.2 1 Page 9 of 12 (US)
458
12 (U S)
462
Of 12 (US)
464
32 Substances
466
Auxiliary Substances
469
34 Special Tools
470
35 Standards
488
Index of Special Terms 36
489
37 List of Abbreviations
490
List of Symbols 38
491
Red Symbols
491
Yell Ow and Orange Symbo Ls
491
Green and Blue Symbols
491
Index
492
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