KTM 1190 RC8 R EU/UK 2009 Repair Manual page 410

TECHNICAL DATA - TOLERANCE, WEAR LIMITS OF ENGINE
New condition
Wear limit
Connecting rod - large end width
Crankshaft - axial clearance
New condition
Wear limit
Crankshaft - crank pin width
Crankshaft - crank pin diameter
Yellow
Blue
Red
Crankshaft - main bearing diameter
Yellow
Blue
Red
Crankshaft - radial clearance of main bearing
New condition
Wear limit
Crankshaft - step bearing diameter
Crankshaft - radial clearance of step bearing
New condition
Wear limit
Clutch facing disc - thickness
New condition
Wear limit
Intermediate disk - thickness
New condition
Wear limit
Clutch discs - thickness of total package
New condition
Wear limit
Clutch spring - length
Outer clutch hub - contact surface of clutch facing discs
Wear limit
Oil pressure regulator valve - minimum spring length
Oil pumps
Clearance between external rotor and engine case
Clearance between external rotor and internal rotor
Axial clearance
Engine oil pressure
Coolant temperature: ≥ 70 °C (≥ 158 °F)
Engine speed: 1,500 rpm
Coolant temperature: ≥ 70 °C (≥ 158 °F)
Engine speed: 5,000 rpm
Oil consumption
Shift fork
Thickness at leaf
Clearance in the sliding gear groove: New condition
Clearance in the sliding gear groove: Wear limit
Shift shaft - play in sliding plate/shift quadrant
Sliding gear - width of shift fork groove
Transmission shaft - axial clearance
0.030... 0.060 mm (0.00118... 0.00236 in)
0.080 mm (0.00315 in)
20.950... 21.000 mm (0.8248... 0.82677 in)
0.15... 0.43 mm (0.0059... 0.0169 in)
1.00 mm (0.0394 in)
42.100... 42.150 mm (1.65748... 1.65945 in)
41.978... 41.989 mm (1.65267... 1.65311 in)
41.990... 42.000 mm (1.65315... 1.65354 in)
42.001... 42.011 mm (1.65358... 1.65397 in)
53.965... 53.975 mm (2.1246... 2.125 in)
53.976... 53.985 mm (2.12504... 2.12539 in)
53.986... 53.995 mm (2.12543... 2.12578 in)
0.025... 0.055 mm (0.00098... 0.00217 in)
0.080 mm (0.00315 in)
27.985... 28.000 mm (1.10177... 1.10236 in)
0.030... 0.070 mm (0.00118... 0.00276 in)
0.090 mm (0.00354 in)
2.92... 3.08 mm (0.115... 0.1213 in)
2.85 mm (0.1122 in)
1.95... 2.05 mm (0.0768... 0.0807 in)
1.85 mm (0.0728 in)
48.30... 49.30 mm (1.9016... 1.9409 in)
46.60 mm (1.8346 in)
33.00... 34.00 mm (1.2992... 1.3386 in)
0.5 mm (0.02 in)
40.5 mm (1.594 in)
0.20... 0.40 mm (0.0079... 0.0157 in)
0.10... 0.25 mm (0.0039... 0.0098 in)
0.04... 0.25 mm (0.0016... 0.0098 in)
1.3... 2.3 bar (19... 33 psi)
3.0... 4.0 bar (44... 58 psi)
≤ 0.6 l/1.000 km (≤ 0.6 qt./600 mi)
4.85... 4.95 mm (0.1909... 0.1949 in)
0.35... 0.55 mm (0.0138... 0.0217 in)
0.70 mm (0.0276 in)
0.40... 0.80 mm (0.0157... 0.0315 in)
5.30... 5.40 mm (0.2087... 0.2126 in)
0.05... 0.15 mm (0.002... 0.0059 in)
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