Checking The Clutch - KTM 1190 RC8 R EU/UK 2009 Repair Manual

30/ENGINE - WORK ON INDIVIDUAL PARTS

Checking the clutch

20.23
0 0 4 4
0 0 3 3
0 0 5 5
0 0 9 9
bm bm
–
Check pressure piece for damage and wear.

» If there is damage or wear:
–
Change the push rod.
–
Place push rod on a level surface and check it for run-out.

» If there is run-out:
–
Change the push rod.
–
Check axial bearing for damage and wear.

» If there is damage or wear:
–
Change the axial bearing.
–
Check the length of clutch springs
Clutch spring - length
» If the clutch spring length is less than the specified value:
–
Change all clutch springs.
–
Check the contact surface of pressure cap
» If there is damage or wear:
–
Change the pressure cap.
–
Check the contact surfaces of the clutch facing discs in outer clutch hub
Outer clutch hub - contact surface of clutch facing discs
Wear limit
» If the contact surface is very worn:
–
Change the clutch facing discs and the outer clutch hub.
–
Check needle bearing

» If there is damage or wear:
–
Change the needle bearing.
–
Check the intermediate clutch discs
» If the intermediate clutch discs are not level and have pittings:
9 9
6 0 0 6
1 0 0 1
2 0 0 2
.

for damage and wear.

for damage and wear.
for damage and wear.

8 0 0 8
9 9
bk bk
bl bl
7 0 0 7
bo 0 0 b o
33.00... 34.00 mm (1.2992... 1.3386 in)
for wear.

0.5 mm (0.02 in)
bn bn
301421-01
156