KTM 150 XC-W 2018 Manuals

Manuals and User Guides for KTM 150 XC-W 2018. We have 2 KTM 150 XC-W 2018 manuals available for free PDF download: Owner's Manual, Setup Instructions

KTM 150 XC-W 2018 Owner's Manual (163 pages)

Brand: KTM | Category: Motorcycle | Size: 5.58 MB

Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
9
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
11
Important Notes
12
Manufacturer and Implied Warranty
12
Operating and Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
13
View of Vehicle
14
View of Vehicle, Front Left (Example)
14
View of Vehicle, Rear Right (Example)
15
Serial Numbers
16
Chassis Number
16
Type Label
16
Key Number (125 XC-W EU)
16
Engine Number
16
Fork Part Number
17
Shock Absorber Article Number
17
Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Kill Switch (125 XC-W EU)
18
Kill Switch (150 XC-W US)
19
Horn Button (125 XC-W EU)
19
Light Switch (125 XC-W EU)
19
Light Switch (150 XC-W US)
19
Electric Starter Button (150 XC-WUS)
20
Indicator Lamps Overview
20
Opening the Filler Cap
20
Closing the Filler Cap
21
Fuel Tap
21
Choke
22
Shift Lever
22
Kick Starter
22
Foot Brake Lever
23
Side Stand
23
Steering Lock (125 XC-W EU)
23
Locking the Steering (125 XC-WEU)
24
Unlocking the Steering (125 XC-WEU)
24
Combination Instrument
25
Combination Instrument Overview
25
Activation and Test
25
Setting the Kilometers or Miles
25
Adjusting the Combination Instrument Function
26
Setting the Clock
27
Viewing the Lap Time
27
Display Mode SPEED (Speed)
28
Display Mode SPEED/H (Operating Hours)
28
Setup Menu
28
Setting the Unit of Measurement
29
Display Mode SPEED/CLK (Time)
30
Setting the Clock
30
Display Mode SPEED/LAP (Lap Time)
30
Viewing the Lap Time
31
Display Mode SPEED/ODO (Odometer)
31
Display Mode SPEED/TR1 (Trip Master 1)
32
Display Mode SPEED/TR2 (Trip Master 2)
32
Setting TR2 (Trip Master 2)
32
Display Mode SPEED/A1 (Average Speed 1)
33
Display Mode SPEED/A2 (Average Speed 2)
33
Display Mode SPEED/S1 (Stop Watch 1)
34
Display Mode SPEED/S2 (Stop Watch 2)
34
Table of Functions
35
Table of Conditions and Menu Activation
36
Preparing for Use
37
Advice on First Use
37
Running in the Engine
38
Starting Power of Lithium-Ion Batteries at Low Temperatures (150 XC-W US)
39
Preparing the Vehicle for Difficult Riding Conditions
39
Preparing for Rides on Dry Sand
40
Preparing for Rides on Wet Sand
41
Preparations for Riding on Wet and Muddy Surfaces
42
Preparing for Rides at High Temperature and Slow Speed
42
Preparing for Riding at Low Temperatures or in Snow
43
Riding Instructions
44
Checks and Maintenance Measures When Preparing for Use
44
Starting the Vehicle
44
Start off
45
Shifting, Riding
45
Braking
46
Stopping, Parking
47
Transporting
47
Refueling
48
10 Service Schedule
49
Additional Information
49
Required Work
49
Recommended Work
50
11 Tuning the Chassis
51
Checking the Basic Chassis Setting with the Rider's Weight
51
Compression Damping of the Shock Absorber
51
Adjusting the Low-Speed Compression Damping of the Shock Absorber
51
Adjusting the High-Speed Compression Damping of the Shock Absorber
52
Adjusting the Rebound Damping of the Shock Absorber
53
Measuring the Rear Wheel Dimension Unloaded
53
Checking the Static Sag of the Shock Absorber
54
Checking the Riding Sag of the Shock Absorber
54
Adjusting the Spring Pretension of the Shock Absorber
55
Adjusting the Riding Sag
56
Checking the Basic Setting of the Fork
56
Adjusting the Compression Damping of the Fork
57
Adjusting the Rebound Damping of the Fork
57
Handlebar Position
58
Adjusting the Handlebar Position
58
12 Service Work on the Chassis
60
Raising the Motorcycle with a Lift Stand
60
Removing the Motorcycle from the Lift Stand
60
Bleeding the Fork Legs
60
Cleaning the Dust Boots of the Fork Legs
61
Removing the Fork Protector
61
Installing the Fork Protector
62
Removing the Fork Legs
62
Installing the Fork Legs
63
Removing the Lower Triple Clamp
63
Installing the Lower Triple Clamp
64
Checking the Play of the Steering Head Bearing
66
Adjusting the Steering Head Bearing Play
67
Lubricating the Steering Head Bearing
67
Removing Front Fender
68
Installing Front Fender
68
Removing the Shock Absorber
69
Installing the Shock Absorber
69
Removing the Seat
69
Mounting the Seat
70
Removing the Air Filter Box Cover
70
Installing the Air Filter Box Cover
71
Removing the Air Filter
71
Installing the Air Filter
72
Cleaning the Air Filter and Air Filter Box
72
Securing the Air Filter Box Cover
73
Sealing the Air Filter Box
73
Removing the Main Silencer
73
Installing the Main Silencer
74
Changing the Glass Fiber Yarn Filling in the Main Silencer
74
Removing the Fuel Tank
75
Installing the Fuel Tank
76
Checking the Chain for Dirt
77
Cleaning the Chain
78
Checking the Chain Tension
78
Adjusting the Chain Tension
79
Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide
80
Checking the Frame
83
Checking the Swingarm
83
Checking Throttle Cable Routing
83
Checking the Rubber Grip
84
Adjusting the Basic Position of the Clutch Lever
85
Checking/Correcting the Fluid Level of the Hydraulic Clutch
85
Changing the Hydraulic Clutch Fluid
86
13 Brake System
88
Checking the Free Travel of the Hand Brake Lever
88
Adjusting Free Travel of Hand Brake Lever (125 XC-W EU)
88
Adjusting the Basic Position of the Hand Brake Lever (150 XC-W US)
89
Checking the Brake Discs
89
Checking the Front Brake Fluid Level
90
Adding Front Brake Fluid
90
Checking the Front Brake Linings
91
Changing the Front Brake Linings
92
Checking the Free Travel of Foot Brake Lever
94
Adjusting the Basic Position of the Foot Brake Lever
94
Checking the Rear Brake Fluid Level
95
Adding Rear Brake Fluid
96
Checking the Brake Linings of the Rear Brake
97
Changing the Rear Brake Linings
97
14 Wheels, Tires
100
Removing the Front Wheel
100
Installing the Front Wheel
101
Removing the Rear Wheel
101
Installing the Rear Wheel
102
Checking the Tire Condition
104
Checking the Tire Air Pressure
104
Checking Spoke Tension
105
15 Electrical System
106
Removing the Battery (150 XC-WUS)
106
Installing the Battery (150 XC-WUS)
107
Recharging the Battery (150 XC-W US)
107
Changing the Main Fuse (150 XC-WUS)
109
Removing the Headlight Mask with the Headlight
110
Installing the Headlight Mask with the Headlight
111
Changing the Headlight Bulb
111
Checking the Headlight Setting
112
Adjusting the Headlight Range
112
Changing the Combination Instrument
113
16 Cooling System
115
Checking the Antifreeze and Coolant Level
115
Checking the Coolant Level
116
Draining the Coolant
116
Refilling with Coolant
117
17 Tuning the Engine
119
Checking the Play in the Throttle Cable
119
Adjusting the Play in the Throttle Cable
119
Carburetor Setting
121
Carburetor - Idle
123
Carburetor - Adjusting the Idle Speed
124
Ignition Curve Plug-In Connector
125
Changing the Ignition Curve
125
Checking the Basic Position of the Shift Lever
125
Adjusting the Basic Position of the Shift Lever
125
Engine Characteristic - Auxiliary Spring
126
Engine Characteristic - Setting the Auxiliary Spring
127
18 Service Work on the Engine
129
Emptying the Carburetor Float Chamber
129
Checking the Gear Oil Level
130
Changing the Gear Oil
130
Adding Gear Oil
132
19 Cleaning, Care
134
Cleaning the Motorcycle
134
Checks and Maintenance Steps for Winter Operation
135
20 Storage
136
Preparing for Use after Storage
137
21 Troubleshooting
138
22 Technical Data
140
Engine
140
XC-W Eu
140
XC-W Us
140
Engine Tightening Torques
141
XC-W Eu
141
XC-W Us
142
Carburetor
145
XC-W Eu
145
XC-W Us
145
Carburetor Tuning
146
Carburetor Tuning (125 XC-WEU)
146
Carburetor Tuning (150 XC-WUS)
147
Capacities
148
Gear Oil
148
Coolant
148
Fuel
148
Chassis
148
Electrical System
149
Tires
149
Fork
149
Shock Absorber
150
Chassis Tightening Torques
150
23 Substances
153
24 Auxiliary Substances
155
25 Standards
157
26 List of Abbreviations
158
Index
159

KTM 150 XC-W 2018 Setup Instructions (35 pages)

Brand: KTM | Category: Motorcycle | Size: 1.57 MB

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