MacDon M Series Assembly Instructions Manual
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MacDon M Series Assembly Instructions Manual

MacDon M Series Assembly Instructions Manual

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M Series Self-Propelled Windrower
UNLOADING & ASSEMBLY
INSTRUCTIONS
for
CONTAINER SHIPMENTS
Form # 169242
Model Year - 2009

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Summary of Contents for MacDon M Series

  • Page 1 M Series Self-Propelled Windrower UNLOADING & ASSEMBLY INSTRUCTIONS CONTAINER SHIPMENTS Form # 169242 Model Year - 2009...
  • Page 2 MACDON SELF PROPELLED AUGER HEADER MACDON SELF PROPELLED WINDROWER TRACTOR Form # 169242 Model Year - 2009...

  • Page 3: Table Of Contents

    INTRODUCTION This instruction describes the unloading, set-up and pre-delivery requirements for the MacDon M Series Self- Propelled Windrowers. Use the table of contents to guide you to specific areas. Retain this instruction for future reference. CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR USE THE MACHINE.
  • Page 4 M150, M200 DETAILED PROGRAMMING INSTRUCTIONS..............62 M100 DETAILED PROGRAMMING INSTRUCTIONS.................68 STEP 28. PERFORM HYDRAULIC PURGE ......................74 STEP 29. PERFORM PRE-DELIVERY CHECKS ....................76 FINAL DRIVE LUBRICANT LEVEL......................76 TIRE PRESSURES ..........................76 ENGINE COOLANT ..........................76 AIR CLEANER............................76 HYDRAULIC OIL LEVEL........................77 FUEL SEPARATOR ..........................77 GEAR BOX LUBRICANT LEVEL (M150, M200)..................78 A/C COMPRESSOR BELT........................78 FAN BELT (M100) ..........................78...

  • Page 5: General Safety

    GENERAL SAFETY CAUTION following general farm safety precautions that should be part of your operating procedure types machinery. • Provide a first-aid kit for use in case of emergencies. • Protect yourself. • Keep a fire extinguisher on the machine. •...
  • Page 6 • Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. • Keep area used servicing machinery clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when working with electrical equipment.

  • Page 7: Recommended Torques

    RECOMMENDED TORQUES C. METRIC BOLTS NC BOLT TORQUE* BOLT A. GENERAL 10.9 DIA. "A" The tables shown below give correct torque ft·lbf ft·lbf N·m N·m values for various bolts and capscrews. • Tighten all bolts to the torques specified in chart unless otherwise noted throughout this manual.

  • Page 8: Hydraulic Fittings

    O-RING TYPE D. HYDRAULIC FITTINGS FITTING LOCKNUT FLARE TYPE WASHER O-RING FLARE GROOVE SEAT BODY FLARESEAT a. Check flare and flare seat for defects that might cause leakage. a. Inspect O-ring and seat for dirt or obvious b. Align tube with fitting before tightening. defects.

  • Page 9: Accronyms And Abbreviations

    DEFINITIONS ACCRONYMS AND TERM DEFINITION ABBREVIATIONS American Petroleum Institute ENGLISH/METRIC EQUIVALENTS American Society Of Testing And ASTM Materials ENGLISH FACTOR SI UNITS (METRIC) Celsius acres x 0.4047 = hectares (ha) Windrower operation with the operator and cab facing in the ft/min x 0.3048 = meters/min (m/min)

  • Page 10: Step 1. Unload Container

    Pull tractor from container onto platform. a. Attach chains or cable to the four lift points on the lifting frame (MacDon Part # 163871) and connect loop ends to crane hook. Use cable or chain with a minimum lifting capacity of 7100 lb (3221 kg).

  • Page 11: Forklift Method

    LIFTING VEHICLE Min. Lifting Capacity * 20,000 lb (9072 kg) * At 48 inches (1220 mm) from back end of b. Attach lifting frame assembly (MacDon Part # forks. 163871) to the four designated lift points on IMPORTANT windrower tractor shipping frame.
  • Page 12 UNLOADING AND ASSEMBLY c. Lower assembly onto 5-6 inch (127-152 mm) blocks as shown. d. Check for shipping damage and missing parts. Form # 169242 Model Year - 2009...

  • Page 13: Step 3. Remove Wheel & Step Assembly

    UNLOADING AND ASSEMBLY STEP 3. REMOVE WHEEL & STEP ASSEMBLY e. Remove the four (two per side) carriage bolts at the rear of the wheel/step assembly. a. Remove shipping wire and bolt securing hose support to shipping frame and remove hose support.
  • Page 14 UNLOADING AND ASSEMBLY g. Attach a chain to wheel/step assembly and pull away from shipping assembly with lifting device. h. Lift center link so that it clears wheel/step assembly frame. Remove bolts and remove tool box & holder from shipping frame. Loosely install bolts in holder and set aside for later installation.

  • Page 15: Step 4. Remove Drive Wheels

    UNLOADING AND ASSEMBLY STEP 4. REMOVE DRIVE WHEELS IMPORTANT Remove the drive wheels as a pair from above the hood. d. Carefully lift wheels off frame. IMPORTANT Ensure that tire is guided away from cab roof when lifting wheels to prevent damage to the cab.

  • Page 16: Step 5. Remove Platform/Light Assembly

    UNLOADING AND ASSEMBLY STEP 5. REMOVE PLATFORM/LIGHT ASSEMBLY d. Cut plastic cable ties and move hose bundle clear of platform. a. Remove the two support tubes on either side of hood. NOTE The M100 windrower is equipped with only one platform. e.

  • Page 17: Step 6. Install Light And Mirror Assemblies

    UNLOADING AND ASSEMBLY STEP 6. INSTALL LIGHT AND MIRROR ASSEMBLIES 3. Lift roof and support with wooden block covered with foam to prevent scuffing of roof. a. Remove bolts securing mirror/light assemblies to shipping stand and remove assemblies. b. The cab roof must be raised to install the light assemblies.
  • Page 18 UNLOADING AND ASSEMBLY e. Thread wiring harness through support tube so that connector is visible at light assembly. Stuff foam into end of tube to help prevent dust and noise from entering the cab. g. Connect harness to connector at light. h.

  • Page 19: Step 7. Remove Leg Assemblies

    UNLOADING AND ASSEMBLY STEP 7. REMOVE LEG ASSEMBLIES a. Ensure that lift bar is attached to leg assembly as shown and that clevis pin is installed with head on near side. d. Remove two bolts near top of leg and remove b.

  • Page 20: Step 8. Remove Wheel & Platform Support

    UNLOADING AND ASSEMBLY STEP 8. REMOVE WHEEL & STEP 9. ASSEMBLE WINDROWER PLATFORM SUPPORT TRACTOR SUPPORT STAND Special stands for assembling the windrower tractor are available from the factory. If this stand is not available, an equivalent support system can be used. The stand must be capable of holding a 20,000 lb (9072 kg) load.

  • Page 21: Step 10. Lift Windrower Tractor Onto Stand

    Attach four chains or cables to the four lift lifting frame assembly clear of work area. points on the lifting frame (MacDon Part # 163871) and connect loop ends to crane hook. Use cable or chain with a minimum lifting capacity of 7100 lb (3221 kg).

  • Page 22: Forklift Method

    UNLOADING AND ASSEMBLY B. FORKLIFT METHOD LIFTING VEHICLE Min. Lifting Capacity * 20,000 lb (9072 kg) * At 48 inches (1220 mm) from back end of forks. a. Approach windrower tractor from aft end and slide forks fully into shipping support channels. b.

  • Page 23: Step 11. Install Legs

    UNLOADING AND ASSEMBLY STEP 11. INSTALL LEGS a. Remove front leg bolts and pins and set aside for re-installation. Remove carriage bolt and remove lifting plate. d. Feed hydraulic hose bundle into frame and through hole at center of frame. b.
  • Page 24 UNLOADING AND ASSEMBLY h. Slightly lift the header lift arms with lifting device, and remove lifting bars from legs. Relocate spring locking pins to front of lift arms. Form # 169242 Model Year - 2009...

  • Page 25: Step 12. Install Front Wheels

    UNLOADING AND ASSEMBLY 4. Release pressure so that locks support STEP 12. INSTALL FRONT weight of windrower tractor. WHEELS a. If factory stand is being used, proceed as follows, otherwise proceed to step b: b. Remove shipping supports on drive wheel hubs and remove wheel lug nuts.
  • Page 26 UNLOADING AND ASSEMBLY Install wheel nuts and tighten to 175-200 ft·lbf (237-271 N·m) using the tightening sequence as shown. NOTE To avoid damage to wheel disks, do not over-tighten wheel nuts. g. Repeat sequence three times. Form # 169242 Model Year - 2009...

  • Page 27: Step 13. Install Caster Wheels

    UNLOADING AND ASSEMBLY STEP 13. INSTALL CASTER WHEELS d. Remove tie bar between the two caster wheels. a. Remove the two guide plates from ends of walking beam. e. Remove the two braces from caster wheels and frame. b. Support shipping frame channel and remove bolts attaching shipping frame to walking beam and mainframe side rail.
  • Page 28 UNLOADING AND ASSEMBLY k. Tighten bolts as follows: 1. Snug up the two bolts underneath beam. 2. Tighten the four back bolts to 330 ft·lbf (447 N·m). 3. Tighten bolts underneath beam to 330 ft·lbf (447 N·m). Repeat above steps g. to k. for LH caster. m.

  • Page 29: Step 14. Install Hydraulics

    UNLOADING AND ASSEMBLY b. Connect hoses as follows using coloured plastic STEP 14. INSTALL HYDRAULICS cable ties as a guide. A. M150, M200 a. The hydraulic hoses under the cab may require 111327 GREEN proper placement under the existing clip. necessary, proceed as follows: 1.
  • Page 30 UNLOADING AND ASSEMBLY ORANGE BLUE YELLOW 7. Locate two hoses (red ties) inside frame. 13. Remove the caps from three fittings (blue, orange, and yellow ties) on the valve block 8. Route RH hose behind bundle. from inboard side of frame. 9.
  • Page 31 UNLOADING AND ASSEMBLY e. Connect drive hoses to pump as follows: SHORT – NO TIE SHORT – YELLOW 1. Remove caps and attach hoses with short c. Remove clamp from round plastic hose block. elbows to respective side of pump (either yellow or no tie).
  • Page 32 UNLOADING AND ASSEMBLY Disengage hook and rotate to up position. Position hose bundle over hose support and h. Remove one cap on tee fitting and quickly attach locate under hook. Rotate hook and re-engage hose to minimize oil spillage. in bracket. Remove second cap from tee and quickly connect other hose.
  • Page 33 UNLOADING AND ASSEMBLY B. M100 a. Connect hoses as follows using coloured plastic cable ties as a guide. 111324 GREEN 7. Locate two hoses (red ties) inside frame. 8. Route RH hose behind bundle. 9. Remove caps, make connection and tighten fitting.
  • Page 34 UNLOADING AND ASSEMBLY YELLOW 13. Remove the cap from fitting with yellow tie on the valve block from inboard side of 2. Remove caps and attach hoses (red and frame. white ties) to matching fittings on bottom of pump. Tighten fittings. 14.
  • Page 35 UNLOADING AND ASSEMBLY h. Bundle traction drive hoses and secure with two plastic cable ties at 7-3/4 inch (200 mm) intervals from frame opening. 2. Disengage hook and rotate to up position. Bundle smaller hoses and secure with two Position hose bundle over hose support and plastic cable ties at 6 inch (150 mm) intervals locate under hook.

  • Page 36: Step 15. Install Platforms

    UNLOADING AND ASSEMBLY STEP 15. INSTALL PLATFORMS NOTE The following procedure is applicable to the M150 and M200 machines with LH and RH platforms. The M100 has a LH platform only. RH installation is shown, LH installation is opposite. d. Position platform against windrower tractor a.
  • Page 37 UNLOADING AND ASSEMBLY Move fork on platform for small adjustments by loosening bolts, moving fork, and re-tightening bolts. g. Check that vertical rail tubes are parallel with cab posts when viewing from the rear. Laterally adjust king pin mounting as required. k.

  • Page 38: Step 16. Install Steps

    UNLOADING AND ASSEMBLY STEP 16. INSTALL STEPS STEP 17. INSTALL TOOLBOX The following procedure is applicable a. Open maintenance platform on LH side. to the M150 and M200 machines with LH and RH platforms. The M100 has a LH platform only. RH installation is shown, LH installation is opposite.

  • Page 39: Step 18. Install Batteries

    UNLOADING AND ASSEMBLY STEP 18. INSTALL BATTERIES B. M100 a. Open engine compartment hood to highest A. M150, M200 position. a. Open right hand (cab forward) maintenance platform. b. Remove cable ties securing battery clamps and cables to frame. RATING GROUP CCA VOLT MAX.

  • Page 40: Step 19. Prime Hydraulic System

    UNLOADING AND ASSEMBLY STEP 19. PRIME HYDRAULIC SYSTEM IMPORTANT It is extremely important that this procedure is done prior to engine cranking. Pumps are damaged very quickly without oil in the housings. Header drive pumps bled independently with two bleed ports and traction drive pumps have a common bleed port.
  • Page 41 UNLOADING AND ASSEMBLY h. Open maintenance platform on LH side. M200 k. Open maintenance platform on RH side (M150, M200). Disconnect brake engage solenoid (plug P44) at valve block on LH side of windrower tractor. Open circuit breaker/fuse box and remove ECM ignition fuse (5A).
  • Page 42 UNLOADING AND ASSEMBLY p. Check hydraulic oil level in reservoir. SAE15W-40 oil if necessary. Form # 169242 Model Year - 2009...

  • Page 43: Step 20. Start Engine

    Lock (A) should be engaged at cab forward or position. engine forward position (M150 and M200 only). Disengage header clutch. c. Move GSL (B) into N-DETENT. Neutral Interlock Contact MacDon dealer. Misadjusted. d. Turn steering wheel until it locks. No Fuel To Fill empty fuel tank, replace Engine.
  • Page 44 UNLOADING AND ASSEMBLY M100 – CUMMINS ENGINE –Cold Start CAUTION 1. Perform steps a. to e. on previous page. Check to be sure all bystanders have cleared the area. IMPORTANT If engine fails to start within 30 seconds, cease cranking and wait two minutes to allow the starting motor to cool before attempting to re-start the engine.

  • Page 45: Step 21. Check Traction Drive

    UNLOADING AND ASSEMBLY STEP 21. CHECK TRACTION DRIVE CAUTION Check to be sure all bystanders have cleared the area. M150, M200 SHOWN – M100 SIMILAR a. With engine running, move GSL out of N- DETENT and slowly move GSL forward. b.

  • Page 46: Step 22. Remove Windrower Tractor From Stand

    UNLOADING AND ASSEMBLY STEP 22. REMOVE WINDROWER B. FIELD CONSTRUCTED STAND TRACTOR FROM STAND a. Position a jack under the jack point of each drive wheel leg and another under the rear hitch. b. Raise jacks to take weight off stands, and A.

  • Page 47: Step 23. Install Am/Fm Radio

    UNLOADING AND ASSEMBLY STEP 23. INSTALL AM/FM RADIO e. Locate receptacle (F) (supplied with radio) in Provision has been made for installation of opening and secure by bending tabs (G) on AM/FM radio. The mounting is designed to fit a receptacle against panel.
  • Page 48 UNLOADING AND ASSEMBLY Attach stud (supplied with radio) to center rear of radio. k. Attach support (D) to stud on back of radio chassis with lock washer and metric nut (C) that was supplied with support. Support attached chassis in multiple locations to allow for proper mounting of radio.

  • Page 49: Step 24. Install Beacons

    UNLOADING AND ASSEMBLY STEP 24. INSTALL BEACONS a. Retrieve the two beacons from shipment. e. Fit beacon onto base making sure beacon is oriented as shown with the point on lens facing forward (Cab-Forward). b. Remove hardware and rubber base from one of the beacons as shown.

  • Page 50: Step 25. Attach Header

    UNLOADING AND ASSEMBLY STEP 25. ATTACH HEADER A. HEADER ATTACHMENT - D SERIES b. Remove hairpin on pins (D) and remove pins from header legs. a. If not installed, attach draper header boots (supplied with header) to tractor lift linkage as CAUTION follows: Check to be sure all bystanders have cleared...
  • Page 51 UNLOADING AND ASSEMBLY Connect center link as follows: MECHANICAL LINK – M100, M150 DANGER HEADER UP Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. HEADER HEADER TILT UP TILT DOWN...
  • Page 52 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITH OPTIONAL SELF- ALIGNMENT KIT REEL DOWN REEL UP HEADER HEADER TILT UP TILT DOWN Install pin (D) through header leg, (engaging U- bracket in header leg) on both sides. k. Raise header stand (G) to storage position by pulling pin (H) and lifting stand into uppermost 1.
  • Page 53 UNLOADING AND ASSEMBLY HEADER DRIVE HOSES REEL HYDRAULICS p. Connect header drive and reel hydraulics, and electrical harness to header. NOTE Refer Draper Header Operator’s Manual for instructions on attaching the hydraulics and electrical to the header. Form # 169242 Model Year - 2009...

  • Page 54: Header Attachment - A Series

    UNLOADING AND ASSEMBLY B. HEADER ATTACHMENT – A SERIES c. Slowly drive tractor forward so that feet (C) on tractor enter boots (B) on the header. Continue to drive slowly forward until feet engage the boots, and header nudges forward. d.
  • Page 55 UNLOADING AND ASSEMBLY HYDRAULIC LINK – M200 STD, M100, M150 OPTION 3. Push down on rod end of link cylinder until hook engages pin on header and is locked. 4. Check that center link is locked onto header by pulling upward on rod end of cylinder. 5.
  • Page 56 UNLOADING AND ASSEMBLY DANGER To avoid bodily injury from fall of raised header, always engage header lift cylinder stops when working on or around raised header. g. Engage lift cylinder stops on both lift cylinders. Remove pin (L) from storage position in linkages on both sides and insert in hole (M) to engage float springs.

  • Page 57: Header Attachment - R Series (M150, M200 Only)

    UNLOADING AND ASSEMBLY C. HEADER ATTACHMENT – R SERIES (M150, M200 ONLY) c. Slowly drive windrower tractor forward so that feet (C) on tractor enter boots (B) on the header. Continue to drive slowly forward until feet engage the boots, and header nudges forward. d.
  • Page 58 UNLOADING AND ASSEMBLY HEADER UP HEADER HEADER TILT UP TILT DOWN 3. Install clevis pin (F) and secure with cotter HEADER DOWN pin. 4. Adjust link to required length for proper header angle by rotating barrel (E). Tighten 2. Activate header tilt cylinder switches on GSL nut (D) against barrel.
  • Page 59 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITH OPTIONAL SELF- ALIGNMENT KIT REEL DOWN REEL UP HEADER HEADER TILT UP TILT DOWN h. Install pin (A) through each boot and foot and secure with hairpin. 1. Adjust the position of the center link cylinder IMPORTANT with the REEL UP and REEL DOWN Ensure pin (A) is fully inserted and...
  • Page 60 UNLOADING AND ASSEMBLY DANGER Stop engine and remove key from ignition before leaving operator's seat for any reason. A child or even a pet could engage an idling machine. Connect header drive hydraulics and electrical harness to header. NOTE Refer to the Rotary Header Operator’s Manual for instructions on attaching the hydraulics and electrical to the rotary header.

  • Page 61: Step 26. Lubricate Machine

    UNLOADING AND ASSEMBLY STEP 26. LUBRICATE MACHINE Recommended Lubricant SPEC DESCRIPTION High Temp. Extreme Pressure (EP2) As Required SAE Multi- Performance With 1% Max Unless Purpose. Molybdenum Disulphide Otherwise (NLGI Grade 2).Lithium Specified. Base a. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit.
  • Page 62 UNLOADING AND ASSEMBLY Lubrication Points (continued) High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base TOP LINK – TWO FITTINGS (BOTH SIDES) WALKING BEAM PIVOT) FORMED CASTER WHEEL BEARING 1 PLACE (BOTH WHEELS) CASTER PIVOT (BOTH SIDES) FORKED CASTER SPINDLE BEARINGS TWO PLACES (BOTH WHEELS)

  • Page 63: Step 27. Program Cdm

    UNLOADING AND ASSEMBLY NOTE If necessary, refer to the M Series STEP 27. PROGRAM CDM Windrower Operator’s Manual for The monitoring system requires programming programming CDM to specific crop for each header and the header must be types and conditions.

  • Page 64: M150, M200 Detailed Programming Instructions

    UNLOADING AND ASSEMBLY A. M150, M200 DETAILED PROGRAMMING INSTRUCTIONS (Key On / Engine Running or Not / Header Disengaged). (Press PROGRAM and SELECT on CDM to enter programming mode). SIDE DISPLAY MAIN DISPLAY Displays Software Revision Displays Menu Item and Status Selection Upper Line –...
  • Page 65 UNLOADING AND ASSEMBLY Programming Menu Flow Chart L1 C x x x || T R A C T O R S E T U P ? If "NO" then jump to: L2 M x x x || N O / Y E S C A B D I S P L A Y S E T U P ?
  • Page 66 UNLOADING AND ASSEMBLY C x x x || S E T C O N T R O L L O C K S ? If "NO" then jump to: M x x x || N O / Y E S V I E W C O N T R O L L O C K S ?
  • Page 67 UNLOADING AND ASSEMBLY L1 C x x x || C A B If "NO" then jump to: D I S P L A Y S E T U P ? L2 M x x x || N O / Y E S C A L I B R A T E S E N S O R S ? C x x x || D I S P L A Y...
  • Page 68 UNLOADING AND ASSEMBLY L1 C x x x || D I A G N O S T I C M O D E ? If "NO" then jump to: L2 M x x x || N O / Y E S T R A C T O R S E T U P ? C x x x || V I E W...
  • Page 69 UNLOADING AND ASSEMBLY C x x x || S E N S O R I N P U T M x x x || H D R H E I G H T S E N S O R C x x x || S E N S O R I N P U T M x x x || H D R A N G L E...

  • Page 70: M100 Detailed Programming Instructions

    UNLOADING AND ASSEMBLY B. M100 DETAILED PROGRAMMING INSTRUCTIONS (Key On / Engine Running or Not / Header Disengaged). (Press PROGRAM and SELECT on CDM to enter programming mode). SIDE DISPLAY MAIN DISPLAY Displays Software Revision Status Displays Menu Item and Selection Upper Line –...
  • Page 71 UNLOADING AND ASSEMBLY Programming Menu Flow Chart L1 D 1 1 5 || T R A C T O R S E T U P ? If "NO" then jump to: L2 C 1 1 4 || N O / Y E S C A B D I S P L A Y S E T U P ?
  • Page 72 UNLOADING AND ASSEMBLY D 1 1 5 || V I E W If "NO" then jump to: C O N T R O L L O C K S ? C 1 1 4 || N O / Y E S E X I T T R A C T O R S E T U P ?
  • Page 73 UNLOADING AND ASSEMBLY D 1 1 5 || T O C A L I B R A T E S E L E C T The operator can select any of the three items requiring C 1 1 4 || calibration (or exit the CAL menu) by using the turn signal H E A D E R H E I G H T...
  • Page 74 UNLOADING AND ASSEMBLY D 1 1 5 || R E A D S E N S O R I N P U T S ? If "NO" then jump to: C 1 1 4 || N O / Y E S A C T I V A T E F U N C T I O N S ? D 1 1 5 || S E N S O R...
  • Page 75 UNLOADING AND ASSEMBLY D 1 1 5 || F O R C E H E A D E R T Y P E ? If "NO" then jump to: C 1 1 4 || N O / Y E S E X I T D I A G N O S T I C S ? D 1 1 5 || S E L E C T...

  • Page 76: Step 28. Perform Hydraulic Purge

    UNLOADING AND ASSEMBLY e. Highlight YES with the ARROW buttons and then press the SELECT button. STEP 28. PERFORM HYDRAULIC PURGE The purge cycle allows for low flow and pressure staging of the pumps when running up a new windrower tractor with all the lines and filters empty.
  • Page 77 UNLOADING AND ASSEMBLY Press and hold the right ARROW button to activate and run the purge cycle until the purge is complete (approximately 1 minute). Release the ARROW button at any time to stop the cycle. k. Message PURGE CYCLE ENDED appears when cycle is complete.

  • Page 78: Step 29. Perform Pre-Delivery Checks

    PRE-DELIVERY CHECKS B. TIRE PRESSURES STEP 29. PERFORM PRE- DELIVERY CHECKS Measure tire pressure with a gauge. Bar – 32 psi (221 kPa) WARNING Turf – 20 psi (138 kPa) Caster - 10 psi (69 kPa) Stop windrower tractor engine and remove key before making adjustments to machine.

  • Page 79: Hydraulic Oil Level

    PRE-DELIVERY CHECKS HOLD 0.018 in. (0.46 mm) GAUGE BETWEEN MIDDLE COILS & TIGHTEN CLAMP UNTIL GAUGE IS SNUG b. Check that level is between LOW and FULL marks. b. Check spring clamp at back of air cleaner c. Reinstall filler cap and turn clockwise to tighten (M150, M200).

  • Page 80: Gear Box Lubricant Level (M150, M200)

    PRE-DELIVERY CHECKS G. GEAR BOX LUBRICANT LEVEL (M150, M200) IMPORTANT Do not add oil to M100 gearbox. M100 I. FAN BELT (M100) a. Remove plug. The lubricant should be visible through the hole or slightly running out. M100 b. Replace plug and tighten. a.

  • Page 81: Perform Safety System Checks

    PRE-DELIVERY CHECKS J. PERFORM SAFETY SYSTEM CHECKS CAUTION Check to be sure all bystanders have cleared the area. A properly functioning system should operate as follows: • The starter should engage ONLY when the GSL is in N-DETENT, steering wheel locked in the CENTER position, and the header drive switch is in the OFF position.

  • Page 82: Operational Checks

    PRE-DELIVERY CHECKS K. OPERATIONAL CHECKS IV. ENGINE SPEED a. Check engine rpm on CDM. I. ENGINE WARNING LIGHTS IDLE MAX RPM (No Load) a. Turn ignition key to RUN position. M100 1100 2630-2650 M150 1100 2270-2330 b. Single loud tone sounds, and engine warning M200 1100 2250-2300...

  • Page 83: Operator's Presence System Checks

    PRE-DELIVERY CHECKS d. With the windrower moving at less than 3 mph; V. OPERATOR’S PRESENCE SYSTEM 1. Stand up out of the seat. CHECKS 2. The CDM will flash “NO OPERATOR” on the upper line, and “ENGINE SHUTDOWN 5…4…3…2…1…0” lower line accompanied by a steady tone.

  • Page 84: Field Lights

    PRE-DELIVERY CHECKS VI. FIELD LIGHTS VII. ROAD LIGHTS (M150, M200) a. Rotate operator’s seat to engine forward mode. M150 and M200 shown, M100 similar. b. Switch on road lights and check that all lights a. Ensure operator’s seat is in cab forward mode shown are functioning.
  • Page 85 PRE-DELIVERY CHECKS e. Switch on beacons and check that they are working properly. BEACON LIGHTS - AMBER Form # 169242 Model Year - 2009...

  • Page 86: Road Lights (M100)

    PRE-DELIVERY CHECKS VIII. ROAD LIGHTS (M100) a. Switch on road lights and check that all lights shown are functioning. b. Activate hi/lo switch. c. Activate turn signals and hazard warning lights with switches on CDM. BEACON LIGHTS - AMBER HI/LO LIGHTS d.

  • Page 87: A/C And Heater

    PRE-DELIVERY CHECKS X. A/C AND HEATER IMPORTANT To distribute the oil throughout the A/C system, perform the following steps whenever the machine is first started after storage for more than one week. a. With the engine running, turn blower switch to the first position, turn temperature control switch to maximum heating, and A/C control to “OFF”.

  • Page 88: Manuals

    PRE-DELIVERY CHECKS L. MANUALS M100 M150, M200 a. The following manuals should be stored in the manual storage case behind the operator’s seat: WINDROWER OPERATOR’S PARTS TRACTOR MANUAL CATALOG M100 #169304 #169305 M150, M200 #169017 #169016 M. CAB INTERIOR a. Remove plastic coverings from Cab Display Module and seats after pre-delivery check is complete.
  • Page 89 NOTES Form # 169242 Model Year - 2009...
  • Page 90 MacDon Inc. 10708 N. Pomona Avenue Kansas City, Missouri United States, 64153-1924 t. (816) 891-7313 f. (816) 891-7323 MacDon Australia Pty. Ltd. A.C.N. 079 393 721 P.O. Box 243 Suite 3, 143 Main Street Greensborough, Victoria Australia 3088 t. 03 9432 9982 f.
  • Page 91 M Series Self-Propelled Windrower Tractor Pre-Delivery Checklist - Export Perform these checks and adjustments prior to delivery to your customer. The completed checklist should be retained either by the operator or the dealer. CAUTION: Carefully follow the instructions given. Be alert for safety related messages which bring your attention to hazards and unsafe practices.

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