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3.
Remove the rubber boot and pull out the 4-point lamp connector.
4.
Remove the compression nuts.
5.
Insert the close-end of the quartz sleeve into the cylinder through the ballast box pass-thru.
6.
Allowing ½" of the quartz sleeve to expose on the viewport pass-thru.
7.
Lubricate the tips of the quartz sleeve with clean water and insert new O-ring. Ensure the O-ring has all-round
contact with the cylinder pass-thru.
8.
Tighten the compression nut while making sure the nut does not contact the quartz sleeve. Adjust O-ring position as
necessary. The compression nut should be snug and tight, not over-torque.
9.
Repeat Step 7 & 8 on the ballast box compression nut.
Connect Plumbing
Tube or hose ends must be cut squared and clean; must have no rough edges. The quick fit elbow fitting has a C-clamp
that will lock the tube in place once inserted.
1.
Insert the supply pipe into one cylinder port and label the port "Inlet".
2.
Insert the temporary pipe into the other cylinder port to direct water into a container.
3.
Slowly fill the cylinder with water and flush cylinder for 1 minute.
4.
Remove temporary pipe and insert the return pipe into the cylinder port and label the port "Outlet".
5.
Slowly pressurize the UV unit by filling the cylinder with water while checking for leaks.
6.
If leaks are found on the compression nuts, depressurize the unit and slightly tighten the leaking compression nut.
7.
Retest until a leak-free installation is verified.
8.
Once UV unit is leak-free, the quartz sleeve installation is complete and the UV lamp can be installed.
NOTE! To remove tube from fitting, first remove the C-clamp then push fitting sleeve down. Once
the fitting sleeve is down, pull the tube out of the fitting.
Install Ultraviolet Lamp
Perform this procedure only after the quartz sleeve installation and leak-tests are completed successfully
1.
Connect the UV lamp to the 4-point receptacle. If the lamp is not installed properly, lamp breakage will occur.
2.
Insert lamp into quartz sleeve through compression nut pass-thu.
3.
Install rubber boot over compression nut.
4.
Connect unit power cable to power source.
5.
Tighten the 4 screws to secure ballast box cover.
6.
Turn ON the power to the unit.
7.
Verify UV lamp operation from the viewport.
8.
Allow one minute for the UV lamp to warm up prior to flowing water through the UV unit.
Section 2 Page 67 of 68
Sea Recovery Ultra Whisper v3.0 June 2008
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