Sea Recovery SRC Ultra Whisper Compact 200 Owner's Manual
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Sea Recovery SRC Ultra Whisper Compact 200 Owner's Manual

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Ultra Whisper 200-600
Owner's Manual
Revision A - 24 September 2008
SRC
Ultra Whisper Compact
SRC
Ultra Whisper Compact
SRC
Ultra Whisper Compact
SRC
Ultra Whisper Compact
SRC
Ultra Whisper Compact
Manual PN B651380001A | Revision: 10/01/11
200
SRC
Ultra Whisper Modular
300
SRC
Ultra Whisper Modular
400
SRC
Ultra Whisper Modular
500
SRC
Ultra Whisper Modular
600
SRC
Ultra Whisper Modular
200
300
400
500
600

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Summary of Contents for Sea Recovery SRC Ultra Whisper Compact 200

  • Page 1 Ultra Whisper 200-600 Owner’s Manual Revision A - 24 September 2008 Ultra Whisper Compact Ultra Whisper Modular Ultra Whisper Compact Ultra Whisper Modular Ultra Whisper Compact Ultra Whisper Modular Ultra Whisper Compact Ultra Whisper Modular Ultra Whisper Compact Ultra Whisper Modular Manual PN B651380001A | Revision: 10/01/11...
  • Page 3 Ultra Whisper 200-600 Owner’s Manual...
  • Page 4 SRC ULTRA WHISPER OWNER’S MANUAL Revision History Date Section/Page Change Descriptions Jan 15, 2008 Sec 1 p 7 Update P&ID p 7; Update component location graphic p 8. Reported 1/12/08 Jan 15, 2008 Sec 9, p 8-10 Replace feed water pump. Reported 1/12/08 July 23, 2008 Sec 2 p 13-66...
  • Page 5 This page is intentionally blank.

  • Page 6: Table Of Contents

    Sea Recovery Ultra Whisper Rev. A TABLE OF CONTENTS SECTION CONTENTS PAGE Table of Contents i - iii Copyright Terms and Conditions Patent Notification Approvals v - ix American Bureau of Shipping Type Acceptance v - vii Federal Communications Commission Compliance viii Conformité...
  • Page 7 Sea Recovery Ultra Whisper Rev. A Piping and Interconnect Diagram 36 - 37 Typical Component Placement and Mounting 38 - 41 Illustrated Plumbing Connections 42 - 43 Step by Step hose and tube connection Installation of the Ultra Whisper Modular Style System...
  • Page 8 Sea Recovery Ultra Whisper Rev. A Maintenance & Repair Notes and Cautions Operator Maintenance Intervals Individual Component Maintenance & Repair 5 - 33 UV Maintenance 34 - 39 Section 8 ELECTRICAL INFORMATION Electrical Information 1 - 12 Electrical Connections Electrical Notes...

  • Page 9: Copyright

    Owner’s Manual. In addition, you agree not to use Sea Recovery’s trademarked name or Sea Recovery’s trademarked logo mark in any form or manner except with Sea Recovery Corporation’s written permission. Sea Recovery Corporation holds all rights to its copyrights and trademarks, and to the material contained in this Owner’s Manual.
  • Page 10 Sea Recovery Ultra Whisper Rev. A Sea Recovery’s Reverse Osmosis Desalination Systems are Type Accepted by the American Bureau of Shipping, ABS. American Bureau of Shipping. Safety, Service, Solutions These three goals define the activities of ABS. They are the bedrock upon which the American Bureau of Shipping’s commitment to set standards of excellence as one of the world’s leading ship classification societies is...
  • Page 11 Sea Recovery Ultra Whisper Rev. A...
  • Page 12 Sea Recovery Ultra Whisper Rev. A...

  • Page 13: Federal Communications Commission Compliance

    Sea Recovery Ultra Whisper Rev. A Sea Recovery’s Reverse Osmosis Desalination Systems comply with FCC § 15.105 United States Federal Communications Commission Compliance FCC § 15.105 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 14 Sea Recovery Ultra Whisper Rev. A...

  • Page 15: Limited Warranty

    (over 120° F/under 32° F), drying out, or extreme pressures (over 1000 psig). In the event of a defect, a malfunction, or failure specifically covered by this warranty and during the warranty period, Sea Recovery will repair or replace, at its option, the product or component therein which upon examination by Sea Recovery appears to be defective.
  • Page 16 ™ System Warranty Registration Information INSTRUCTIONS: At the time of purchase of the Sea Recovery Reverse Osmosis Desalinator, please complete the warranty information listed below. After completing this form, please make a copy and mail it to the address provided at the bottom of this form.
  • Page 17 Sea Recovery Ultra Whisper Rev. A Customer’s comments: ___________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________...

  • Page 18: System Identification Information Form

    INSTRUCTIONS: It is important that this form is completely filled in at the time of purchase of the Sea Recovery Ultra Whisper Reverse Osmosis Desalinator. This information will be requested by our Service Department and Parts Order Desk whenever contacting Sea Recovery for technical assistance or by the Sales Department whenever ordering parts.

  • Page 19: Preface

    Reverse Osmosis Desalination System. The use of Third Party, non Sea Recovery, parts are the major documented cause of failures and problems caused to the Sea Recovery System. The use of third party, non Sea Recovery, consumables, spares, and assemblies have, can, and will damage the Sea Recovery System and or specific components within the System.
  • Page 20 Sea Recovery Ultra Whisper Rev. A Ultra Whisper SPECIFICATIONS SYSTEM FEED WATER & RECOVERY ULTRA WHISPER SIZE CODES OF THE FEED PUMP, ETD, R.O. MEMBRANE ELEMENT, AND PRESSURE VESSEL IN RELATIONSHIP TO THE GALLON PER DAY PRODUCTION OF THE SPECIFIC ULTRA WHISPER: If any of these components are miss-matched the System will not function properly.

  • Page 21: Specifications

    EXTERNAL INSTALLATION WATER CONNECTIONS: Pipe sizes to be supplied by the installer for connection of the Sea Recovery supplied components Feed Inlet: 1/2” MNPT Male National Pipe Thread U.S. Standard Brine Discharge 1/2”...
  • Page 22 Sea Recovery Ultra Whisper Rev. A FEED WATER PUMP MOTOR ELECTRICAL SPECIFICATIONS: 12 & 24 VDC UW 200 UW 300 UW 400 UW 500 UW 600 12V / 24V 12V / 24V 12V / 24V Nominal Operating Amps 16 / 8...
  • Page 23 Sea Recovery Ultra Whisper Rev. A NOTES: _________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________...

  • Page 24: Component Descriptions

    Sea Recovery Ultra Whisper Rev. A Section 1 Introduction Component Descriptions Operational Understanding Section 1 Page 1 of 16...
  • Page 25 Sea Recovery Ultra Whisper Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Section 1 Page 2 of 16...
  • Page 26 Reverse Osmosis, overcomes this natural phenomenon. By forcing sea or brackish water at high pressure through a semi permeable membrane potable water is realized. Reverse Osmosis Desalination Systems by Sea Recovery make possible the once impossible, potable water from undrinkable water sources.
  • Page 27 Sea Recovery Ultra Whisper Rev. A ANATOMY OF A SPIRAL-WOUND REVERSE OSMOSIS MEMBRANE ELEMENT Section 1 Page 4 of 16...
  • Page 28 Non Sea Recovery, components will lead to premature failure, added operating costs, added maintenance costs and labor, and will void any and all Sea Recovery Warranty. We only wish to help you enjoy the luxury of owning a Sea Recovery R.O. System.
  • Page 29 Sea Recovery Ultra Whisper Rev. A Section 1 Page 6 of 16...
  • Page 30 Sea Recovery Ultra Whisper Rev. A Ultra Whisper P&ID with all options Sea Recovery “Ultra Whisper” Series Optional Accessories include: Reverse Osmosis Desalination System Clean/Rinse Valves, Plankton Filter, pH Neutralizing General Piping and Interconnect Diagram (P&ID) Filter, Ultra Violet Sterilizer, remote Control, and Soft...
  • Page 31 Sea Recovery Ultra Whisper Rev. A COMPONENT LOCATIONS: ULTRA WHISPER COMPACT: [16] [11] [13] [19] ULTRA WHISPER MODULAR: [19] [11] [14] [13] Δ Section 1 Page 8 of 16...
  • Page 32 System shut down due to low feed water flow and pressure. The resulting failure of the System to remain in operation is attributed to improper installation, is the liability of the installer, and is not covered by the Sea Recovery warranty. Section 1 Page 9 of 16...
  • Page 33 Sea Recovery Ultra Whisper Rev. A 6. Feed Pump supplies a 12. Pre-Filter Inlet Pressure Gauge 0-300 PSI (see positive pressure illustration at item 9) is mounted on the System through the Control Panel and monitors the pressure from the Prefiltration [7, 13, &...
  • Page 34 Sea Recovery Ultra Whisper Rev. A 16. Pre-Filter Outlet Pressure Gauge 0- 20. R.O. Membrane Element & Pressure Vessel 300 PSI is mounted on the System kg/cm Control Panel and monitors the Low Pressure Gauge outlet pressure of the Pre-Filtration barÊ= Kg/cm Ê...
  • Page 35 Sea Recovery Ultra Whisper Rev. A 24. Product Water Manifold allows transfer may pass through the R.O. Membrane Element of product water flow through the [20]. The U.V. sterilizer is recommended if the compaonets attached to it. Product Water Storage Tank [32] is not otherwise treated by means such as chlorination.
  • Page 36 Sea Recovery Ultra Whisper Rev. A Relief Kit. This kit, 39. Salinity Controller The controller monitors the consisting of low and salt content of the product water via the Salinity high Probe [25], and signals the 3-Way Product pressure hoses and fittings is connected between Diversion Valve [26] when Potable Water is being produced.
  • Page 37 Sea Recovery Ultra Whisper Rev. A TOUCH PAD CONTROL DESCRIPTIONS: SWITCHES START: This switch initiates the start cycle of the Feed Pump [6] and the System. FRESH WATER FLUSH: This switch initiates the Fresh Water Flush Cycle. When pressed, the Fresh Water Flush Cycle begins and the Fresh Water Flush lamp illuminates steady green.

  • Page 38: Helpful Terms

    (production) will decline. The Polarization, through the R.O. Membrane Element. Ultra Whisper Feed Pump [6] and ETD [16] The Sea Recovery ETD chambers are designed to integrated design provide a relatively smooth and travel in shorter and more frequent strokes than continual flow of Feed Water across and through the other such enhancers in use.
  • Page 39 Product Water through the R.O. Membrane Element [16]. Operational Understanding In order to operate the Sea Recovery Ultra Whisper System one SHOULD first gain understanding of the System’s design and theory. In order to trouble shoot and diagnose abnormalities one MUST first gain understanding of the System’s design and theory.
  • Page 40 Sea Recovery Ultra Whisper Rev. A Section 2 System Storage prior to Installation Pre-Installation R.O. Membrane Care System Installation Section 2 Page 1 of 68...
  • Page 41 Sea Recovery Ultra Whisper Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Section 2 Page 2 of 68...

  • Page 42: System Installation Precautions And Information

    Mechanic’s, Plumber’s, and Electrician’s tools available. No special system tools are required for installation. A separate TDS Meter, available from Sea Recovery will assist in confirming system product water quality. A volt/ohm meter (VOM) is required for system installation and commissioning to ensure proper electrical power and connection.

  • Page 43: Special Considerations

    Sea Recovery Ultra Whisper Rev. A C. SPECIAL CONSIDERATIONS: 1. Length of Connection Lines: • All connection lines should be as short and straight as possible using minimum fittings. Increased length causes vacuum and line-loss in the Suction section of the Feed Water line.

  • Page 44: Components Supplied By Installer Or Owner

    35]removes chlorine and bromine from the ship’s potable water system. NOTE: Sea Recovery has an OEM policy wherein the R.O. Membrane Element is not shipped until the System is actually ready to be commissioned for the first time. This allows Sea Recovery to extend the warranty from the Date of Shipment to the Date of Commissioning.
  • Page 45 CAUTION: If the Sea Recovery System is connected to a Sea Chest or Stand Up Pipe DO NOT plumb the Sea Recovery System feed line to the “top” of the Sea Chest or Stand Up Pipe. If plumbed into the top of these feed water arrangements the Sea Recovery System will experience continual shut down do to air inducement into the System.

  • Page 46: Plumbing Connection Notes

    Sea Recovery Ultra Whisper Rev. A G. PLUMBING CONNECTION NOTES: 1. Tube Fitting Connections and Assembly: a Cut tube end square and clean b Loosen nut on fitting three turns. c Wet the end of the Tube and Insert tube into fitting until it bottoms. Loosen nut completely and remove tube with attached parts from body.
  • Page 47 Sea Recovery Ultra Whisper Rev. A 3. Ensure all Suction Hose connections use two hose clamps rotated 180 degrees with the screw heads facing the same direction. Remove any flash on the Hose Barb fittings using fine sandpaper. 4. Ensure all High Pressure Hoses [19 & 21] have sufficient slack and are not pulled tight into a sharp or immediate bend.

  • Page 48: Component Matching

    Product Water Production Limits. The ETD [17], the Reverse Osmosis Membrane Element [20], and the Feed Pump [6] Output Flow of water must all be matched. Upon leaving Sea Recovery’s factory at the time of shipment these components have been matched and tested together.
  • Page 49 Sea Recovery Ultra Whisper Rev. A ULTRA WHISPER SIZE CODES OF THE FEED PUMP, ETD, R.O. MEMBRANE ELEMENT, AND PRESSURE VESSEL IN RELATIONSHIP TO THE GALLON PER DAY PRODUCTION OF THE SPECIFIC ULTRA WHISPER: If any of these components are miss-matched the System will not function properly. Either the Operating...
  • Page 50 Sea Recovery Ultra Whisper Rev. A INSTALLATION OF THE ULTRA WHISPER COMPACT AND MODULAR SYSTEMS ARE ILLUSTRATED AND DISCUSSED SEPARATELY WITHIN THIS SECTION. ULTRA WHISPER COMPACT SYSTEM PACKING LIST, DIMENSIONS, PLACEMENT, MOUNTING, & INTERCONNECT PLUMBING REFER TO THIS SECTION PAGES 12 THROUGH AND INCLUDING 26...
  • Page 51 Sea Recovery Ultra Whisper Rev. A ULTRA WHISPER COMPACT STYLE SYSTEM PACKING LIST, DIMENSIONS, PLACEMENT, MOUNTING, & INTERCONNECT PLUMBING REFER TO THIS SECTION PAGES 13 THROUGH AND INCLUDING 26 Section 2 Page 12 of 68...

  • Page 52: Standard Component Mounting

    Sea Recovery Ultra Whisper Rev. A easily accessible so that they can be relocated STEP 1 STANDARD COMPONENT MOUNTING during storage or cleaning operations. Mount Compact Systems- Skip steps labeled Modular Only the Feed Pump close to the [1] Inlet Thru NUMBERS IN [brackets] REFER TO P&ID...
  • Page 53 Sea Recovery Ultra Whisper Rev. A 5. The Front Control Panel Assembly [26] 7. (Modular Only) Mount the Energy Transfer should be located to allow quick access. Mount Device (page 9.7) [12] to a flat surface using the Front Control Panel Assembly (page 9.12) the supplied 1/4“...
  • Page 54 Sea Recovery Ultra Whisper Rev. A STEP 2 OPTIONAL COMPONENT MOUNTING 1. If installed, the Plankton Filter (page 9.20) [5] proximity to the Feed Pump [4] and Fresh Water should be mounted inline between the Feed Pump Flush Filter Canister [24] as shown below.
  • Page 55 Sea Recovery Ultra Whisper Rev. A STEP 2 OPTIONAL COMPONENT MOUNTING CONTINUED Ultra Whisper Modular Optional Component Mounting Section 2 Page 16 of 68...
  • Page 56 Sea Recovery Ultra Whisper Rev. A CONNECT ANY OPTIONAL ACCESSORIES STEP 3 ELECTRICAL CONNECTIONS (Refer to Chapter 7, page 2.9 and page 6.6) 1. 1. Remove the Front Cover from the system 4. Connect the Fresh Water Flush Boost Pump using controller to access the Main Terminal Strip and the supplied cable.
  • Page 57 Sea Recovery Ultra Whisper Rev. A STEP 3 ELECTRICAL CONNECTIONS CONTINUED AC Systems have an extra Strain Relief (connection to 12 VDC power source) AC Systems have an extra Strain Relief (connection to 12 VDC Ultra Whisper Modular Electrical Connections...
  • Page 58 Sea Recovery Ultra Whisper Rev. A CONNECT TO THRU HULL INLET FITTING FEED W ATER INLET CONNECT TO THRU HULL DISCHARGE FITTING Figure 2.2.1 Illustration of the standard Modular Components required for installation. CONNECT TO POTABLE W ATER TANK Connect the 3/4” Elbow to the Inlet Thru Hull Fitting Device must be mounted horizontally.
  • Page 59 Sea Recovery Ultra Whisper Rev. A of the Sea Strainer to the Feed Pump Inlet. Connect the Feed Pump Outlet to the Inline Tee Assembly then to the Pre-filter Inlet. Connect the Accumulator Outlet CONNECT TO THRU HULL INLET FITTING...
  • Page 60 Sea Recovery Ultra Whisper Rev. A REJECT LINE Figure 2.2.3 Illustration of the 5/8” braided hose connections to the Energy Transfer Device. the Reject Water Assembly. The Reject Water REJECT WATER 5/8” HOSE LINE Assembly should be connected to the Thru Hull Use the 5/8”...
  • Page 61 Sea Recovery Ultra Whisper Rev. A PREFILTER INLET PRESSURE LINE PREFILTER INLET PRESSURE LINE HIGH PRESSURE SWITCH THREE PLACES REJECT LINE 3-W AY VALVE CONNENT PRESSURE LINE TO 1/ 4" TUBE FITTING M EM BRANE OUTLET PRODUCT W ATER LINE BEHIND PRESSURE GAUGE Figure 2.2.4 Illustration of the 1/4”...
  • Page 62 Sea Recovery Ultra Whisper Rev. A PREFILTER INLET PRESSURE LINE PREFILTER INLET PRESSURE LINE HIGH PRESSURE SWITCH THREE PLACES REJECT LINE 3-W AY VALVE CONNENT PRESSURE LINE TO 1/ 4" TUBE FITTING M EM BRANE OUTLET PRODUCT W ATER LINE BEHIND PRESSURE GAUGE Figure 2.2.5 Illustration of the 1/4”...
  • Page 63 Sea Recovery Ultra Whisper Rev. A PREFILTER INLET PRESSURE LINE PREFILTER INLET PRESSURE LINE HIGH PRESSURE SW ITCH REJECT LINE THREE PLACES REJECT LINE 3-W AY VALVE CONNENT PRESSURE LINE TO 1/ 4" TUBE FITTING M EM BRANE OUTLET PRODUCT W ATER LINE BEHIND PRESSURE GAUGE Figure 2.2.6 Use the flow arrows on this figure and to double-check the Modular installation.
  • Page 64 Sea Recovery Ultra Whisper Rev. A FEED W ATER INLET Figure 2.2.7 Illustration of the Modular electrical connections Connect main power to the assigned terminal block in the lower small Strain Relief on the side of the controller Chapter 7. The main power cable is inserted through a...
  • Page 65 Sea Recovery Ultra Whisper Rev. A CONNECT TO THRU HULL INLET FITTING FEED W ATER INLET CONNECT TO THRU HULL DISCHARGE FITTING Figure 2.2.8 Illustration of the standard Compact Components required for installation. The Feed Pump and the Compact Frame Assembly should be mounted to a flat surface with enough Connect the 3/4”...
  • Page 66 Sea Recovery Ultra Whisper Rev. A CONNECT TO THRU HULL INLET FITTING FEED W ATER INLET CONNECT TO ETD DISCHARGE HOSE BARB CONNECT 5/ 8" HOSE TO ETD DISCHARGE HOSE BARB CONNECT TO THRU HULL DISCHARGE FITTING Figure 2.2.9 Illustration of the 5/8” braided hose connections on a Compact System.
  • Page 67 Sea Recovery Ultra Whisper Rev. A CONNECT TO THRU HULL INLET FITTING FEED W ATER INLET CONNECT 1/ 4" BLACK TUBE TO FITTING ON BACK OF VACUUM GAUGE 1/ 4" PRODUCT OUTLET CONNECT TO PRODUCT THRU HULL TANK DISCHARGE FITTING 1/ 4"...
  • Page 68 Sea Recovery Ultra Whisper Rev. A CONNECT TO THRU HULL INLET FITTING FEED W ATER INLET CONNECT 1/ 4" BLACK TUBE TO FITTING ON BACK OF VACUUM GAUGE CONNECT TO ETD DISCHARGE HOSE BARB CONNECT 5/ 8" HOSE TO ETD DISCHARGE HOSE BARB 1/ 4"...
  • Page 69 Sea Recovery Ultra Whisper Rev. A FEED W ATER INLET Figure 2.2.12 Illustration of the Compact electrical connections Connect main power to the assigned terminal block in enclosure to assigned terminal blocks as indicated in Chapter 7. The main power cable is inserted through a...
  • Page 70 Sea Recovery Ultra Whisper Rev. A A. ULTRA WHISPER COMPACT PACKING LIST: SYSTEM VISUAL PACKING LIST: FRAME ASSEMBLY THE ULTRA WHISPER COMPACT: INST ALLATION KIT STRAINER FRAME ASSY CLEANING AND STORAGE KIT OWNERS MANUAL CHARCOAL FILTER ASSY FEED PUMP ASSY...
  • Page 71 Sea Recovery Ultra Whisper Rev. A B. Dimensions of the Ultra Whisper Compact System: Note: All dimensions are identical for all compact style models except for the length of the R.O. Membrane Vessel as shown. 400 - 600 GPD / 1546 - 2271 LPD 47 15/16"...
  • Page 72 Sea Recovery Ultra Whisper Rev. A Dimensions of the Ultra Whisper Compact System EXTERNAL COMPONENTS and Plankton Filter: 5 1/8" 130mm SEA STRAINER 3/4" 19mm 8 3/8" 6 3/8" 213mm 1 1/2" 5 1/2" 161mm 38mm 140mm 3" 76mm 7 1/4"...
  • Page 73 Sea Recovery Ultra Whisper Rev. A Dimensions of the Ultra Whisper Compact System EXTERNAL Post Filtration: Ultra Violet Sterilizer and Charcoal Filter and pH Neutralizer Filter: "A REAR VIEW ULTRA VIOLET "B 2 3/4" STERILIZER 3 1/4" 70mm 83mm TOP VIEW 2 3/8"...
  • Page 74 Sea Recovery Ultra Whisper Rev. A Dimensions of the Ultra Whisper Compact System EXTERNAL Fresh Water Flush: FRESH WATER FLUSH TOP VIEW 2 11/16" 67mm 1 5/8" LEFT SIDE 42mm FRONT VIEW 15 3/8" 390mm 7 13/16" 199mm 6 9/16"...
  • Page 75 Sea Recovery Ultra Whisper Rev. A C. COMPONENT DESCRIPTIONS & PIPING AND INTERCONNECT DIAGRAM: ALL STANDARD COMPONENTS AND ALL OPTIONAL ACCESSORIES. 21. High Pressure Hose 22. Brine Discharge Tee Connector ** Denotes items supplied by installer 23. Thru Hull Discharge Fitting ** *** Denotes optional equipment 24.
  • Page 76 Sea Recovery Ultra Whisper v3.0 June 2008 D. COMPONENT DESCRIPTIONS & PIPING AND INTERCONNECT DIAGRAM: ALL STANDARD COMPONENTS AND ALL OPTIONAL ACCESSORIES. 21. High Pressure Hose 22. Brine Discharge Tee Connector ** Denotes items supplied by installer 23. Thru Hull Discharge Fitting ** *** Denotes optional equipment 24.
  • Page 77 Damage to any system component due to attachment to uneven surfaces is the responsibility and liability of the installer and is not covered by the Sea Recovery warranty. ATTACHMENT: All individual components are supplied with common mounting hardware. Some installations may require different hardware than what has been supplied.
  • Page 78 Sea Recovery warranty. 7. The ***Fresh Water Flush [34] Filter Canister with attached Flush Pump [33]...
  • Page 79 Sea Recovery Ultra Whisper Rev. A 9. The ***Plankton Filter [7] is mounted in an accessible location to a vertical surface between the Feed Pump [6] Outlet and the Pre Filter [13] Inlet which is mounted to the System Frame. Allow at least 4 inches (10 cm) of clearance below the bowl for element replacement.
  • Page 80 Sea Recovery Ultra Whisper v3.0 June 2008 16. The ***Remote Controller [40] is mounted to a flat surface with appropriate cut out for flush mounting to the flat surface. Mount the Remote Controller in a protected area away from water spray. Refer to dimensional drawings in this Section 2.
  • Page 81 Sea Recovery Ultra Whisper Rev. A F.1 CONNECTING PLUMBING (HOSES & TUBING) FOR THE ULTRA WHISPER COMPACT SYSTEM WITH NO OPTIONS ILLUSTRATED: Section 2 Page 42 of 68...
  • Page 82 Sea Recovery Ultra Whisper v3.0 June 2008 F.2 CONNECTING PLUMBING (HOSES & TUBING) FOR THE ULTRA WHISPER COMPACT SYSTEM WITH ALL OPTIONS ILLUSTRATED: Section 2 Page 43 of 68...
  • Page 83 Sea Recovery Ultra Whisper Rev. A G. Connect all required hoses and tubes: (** = Supplied by Installer or Owner; *** = Optional Accessory.) 1. Connect Feed and Fresh Water Flush Lines with the supplied 20 feet (6 meters) of 1/2” (12.7 mm) I.D. Inlet Suction Hose.
  • Page 84 Sea Recovery Ultra Whisper v3.0 June 2008 ULTRA WHISPER MODULAR SYSTEM PACKING LIST, DIMENSIONS, PLACEMENT, MOUNTING, & INTERCONNECT PLUMBING REFER TO THIS SECTION PAGES 28 THROUGH AND INCLUDING 46 Section 2 Page 45 of 68...
  • Page 85 Sea Recovery Ultra Whisper Rev. A PACKING LIST ILLUSTRATION OF THE ULTRA WHISPER MODULAR SYSTEMS: SYSTEM VISUAL PACKING LIST FOR THE ULTRA WHISPER MODULAR FRONT PANELASSEMBLY FRONT PANEL ASSY MEMBRANE VESSEL ASSY ETD ASSY PREFILTER ASSY HOSE HP 2 EACH...
  • Page 86 Sea Recovery Ultra Whisper v3.0 June 2008 B. DIMENSIONS OF THE ULTRA WHISPER MODULAR SYSTEM COMPONENTS: SEA STRAINER, FEED WATER PUMP, AND OPTIONAL PLANKTON FILTER. 5 1/8" 130mm SEA STRAINER 3/4" 19mm 8 3/8" 6 3/8" 213mm 1 1/2" 5 1/2"...
  • Page 87 Sea Recovery Ultra Whisper Rev. A Dimensions of the Ultra Whisper Modular System Components Continued: DUAL PREFILTER [13 & 14] DUAL PREFILTRATION 8 5/8" 4 1/16" 3" 219mm 9 7/8" 2 1/2" 103mm 76mm 251mm 64mm 5/8" 16mm 7 3/16"...
  • Page 88 Sea Recovery Ultra Whisper v3.0 June 2008 Dimensions of the Ultra Whisper Modular System Components Continued: MEMBRANE & PRESSURE VESSEL ASSEMBLY [20]: 200 GPD / 757 LPD 27 15/16" / 710mm 300 GPD / 1136 LPD 37 15/16" / 964mm 400, 500, &...
  • Page 89 Sea Recovery Ultra Whisper Rev. A Dimensions of the Seafari Escape Modular System Components Continued: ULTRA VIOLET STERILIZER [30], CHARCOAL POST FILTER [28], AND pH NEUTRALIZING POST FILTER [29]. "A REAR VIEW ULTRA VIOLET "B 2 3/4" STERILIZER 3 1/4"...
  • Page 90 Sea Recovery Ultra Whisper v3.0 June 2008 Dimensions of the Ultra Whisper Modular System Components Continued: CONTROL PANEL. CONTROL PANEL 6 1/4" 157mm 11 3/8" 9 7/8" 289mm 251mm 3/4" 16 1/4" 19mm 413mm 15 5/8" 5/8" 398mm 17mm 17"...
  • Page 91 Sea Recovery Ultra Whisper Rev. A Dimensions of the Ultra Whisper Modular System Components Continued: FRESH WATER FLUSH [33 - 35]. FRESH WATER FLUSH TOP VIEW 2 11/16" 67mm 1 5/8" LEFT SIDE 42mm FRONT VIEW 15 3/8" 390mm 7 13/16"...
  • Page 92 Sea Recovery Ultra Whisper v3.0 June 2008 C. COMPONENT DESCRIPTIONS & PIPING AND INTERCONNECT DIAGRAM: ALL STANDARD COMPONENTS AND ALL OPTIONAL ACCESSORIES. 21. High Pressure Hose 22. Brine Discharge Tee Connector ** Denotes items supplied by installer 23. Thru Hull Discharge Fitting ** *** Denotes optional equipment 24.
  • Page 93 Sea Recovery Ultra Whisper Rev. A D. COMPONENT DESCRIPTIONS & PIPING AND INTERCONNECT DIAGRAM: ALL STANDARD COMPONENTS AND ALL OPTIONAL ACCESSORIES. 21. High Pressure Hose 22. Brine Discharge Tee Connector ** Denotes items supplied by installer 23. Thru Hull Discharge Fitting ** *** Denotes optional equipment 24.
  • Page 94 Damage to any system component due to attachment to uneven surfaces is the responsibility and liability of the installer and is not covered by the Sea Recovery warranty. ATTACHMENT: All individual components are supplied with common mounting hardware. Some installations may require different hardware than what has been supplied.
  • Page 95 If a valve in this line is closed during operation extensive damage to the system will occur. Damage caused to the system due to installation of valves in the product water line is the responsibility and liability of the installer and is not covered by the Sea Recovery warranty.
  • Page 96 Sea Recovery Ultra Whisper v3.0 June 2008 7. The Fresh Water Flush [34] Filter Canister with attached Flush Pump [33] is mounted in an accessible location to a vertical surface between an UN- PRESSURIZED line in the Potable Water system and the Feed Pump [6] Outlet.
  • Page 97 6 foot (1.82 meter) long High Pressure Hoses [19 & 21]. Ensure that the two high pressure hoses will easily connect between the Energy Transfer Device [17] and the R.O. Membrane Vessel [20]. Longer, or shorter, High Pressure Hoses may be ordered from Sea Recovery. PORT "P" PORT "R"...
  • Page 98 Sea Recovery Ultra Whisper v3.0 June 2008 15. The ***pH Neutralizing Filter [29] is mounted in an accessible location to a vertical bulkhead after the Charcoal Filter [28] and prior to the U.V. Sterilizer [30]. CAUTION: Product water may spill during filter element replacing. Therefore, Do Not mount the pH Neutralizing filter above any electrical or electronic component 16.
  • Page 99 Sea Recovery Ultra Whisper Rev. A F.1 CONNECTING PLUMBING (HOSES & TUBING) FOR THE ULTRA WHISPER COMPACT SYSTEM WITH NO OPTIONS ILLUSTRATED: Section 2 Page 60 of 68...
  • Page 100 Sea Recovery Ultra Whisper v3.0 June 2008 F.2 CONNECTING PLUMBING (HOSES & TUBING) FOR THE ULTRA WHISPER COMPACT SYSTEM WITH ALL OPTIONS ILLUSTRATED: Section 2 Page 61 of 68...
  • Page 101 Sea Recovery Ultra Whisper Rev. A G. Connect all required hoses and tubes: (** = Supplied by Installer or Owner; *** = Optional Accessory.) 1. Connect Feed and Fresh Water Flush Lines with the supplied 20 feet (6 meters) of 1/2” (12.7 mm) I.D. Inlet Suction Hose.
  • Page 102 Sea Recovery Ultra Whisper v3.0 June 2008 4. Connect Pressure pick-up with Pressure Gauges with the supplied 20 feet (6 meters) of 1/4” (6.35 mm) O.D. nylon tubing: Step from Outlet of to Inlet of Feed Pump [6] Pressure Pick Up Tee Inlet Compound Vacuum/Pressure Gauge [5] located at the Prefilter [13 &...
  • Page 103 Sea Recovery Ultra Whisper Rev. A 5. Connect High Pressure Hoses to and from the R.O. Membrane Pressure Vessel and the ETD using the two (2) supplied High Pressure Hoses. Refer to illustrations below. Step from Outlet of to Inlet of 1.
  • Page 104 Sea Recovery Ultra Whisper v3.0 June 2008 PRODUCT WATER MANIFOLD [24] CONNECTIONS: Product Water Flow Meter [27] Potable Product Water Outlet 3/8” Tube Fitting. Connect to first Post Filtration Assembly (Charcoal Filter [28], pH Neutralizer [29], or U.V. Sterilizer [30])
  • Page 105 Sea Recovery Ultra Whisper Rev. A UV LIGHT INSTALLATION The SP Series UV unit is shipped with the UV lamp, quartz sleeve, fittings, and O-rings and need to be assembled before the UV unit can be used. Install the UV unit in a sheltered, well ventilated area.
  • Page 106 Sea Recovery Ultra Whisper v3.0 June 2008 Remove the rubber boot and pull out the 4-point lamp connector. Remove the compression nuts. Insert the close-end of the quartz sleeve into the cylinder through the ballast box pass-thru. Allowing ½” of the quartz sleeve to expose on the viewport pass-thru.
  • Page 107 Sea Recovery Ultra Whisper Rev. A CAUTION! Use the viewport to verify the proper operation of the UV lamp. CAUTION! Rapid successive cycling of the power to the ballast can cause premature failure of the unit. CAUTION! Prior to energizing the lamp, make sure there is no water leaking from the quartz sleeve compression nuts.
  • Page 108 Sea Recovery Ultra Whisper Rev. A Section 3 New System First Time Start Up Commissioning Section 3 Page 1 of 12...
  • Page 109 Sea Recovery Ultra Whisper Rev. A Notes: ___________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________...
  • Page 110 Sea Recovery Ultra Whisper Rev. A SYSTEM COMMISSIONING NOTES The Commissioning instructions must be carried out for initial start-up of a NEW system. For every day use starting procedures, refer to Chapter 4, Operation. Failure to follow these instructions exactly leads to system failure, and causes damage to the components.
  • Page 111 Sea Recovery Ultra Whisper Rev. A PIPING AND INTERCONNECT DIAGRAM ILLUSTRATED WITH NO OPTIONAL ACCESSORIES: ALL STANDARD COMPONENTS AND ALL OPTIONAL 21. High Pressure Hose ACCESSORIES. 22. Brine Discharge Tee Connector ** Denotes items supplied by installer 23. Thru Hull Discharge Fitting ** *** Denotes optional equipment 24.
  • Page 112 Sea Recovery Ultra Whisper October 2006 PIPING AND INTERCONNECT DIAGRAM ILLUSTRATED WITH ALL OPTIONAL ACCESSORIES: ALL STANDARD COMPONENTS AND ALL OPTIONAL 21. High Pressure Hose ACCESSORIES. 22. Brine Discharge Tee Connector ** Denotes items supplied by installer 23. Thru Hull Discharge Fitting ** *** Denotes optional equipment 24.
  • Page 113 If the R.O. Membrane Element Serial Number tag is missing or does not contain a serial number and date then immediately contact the company that sold the system to you, or Sea Recovery. Provide Sea Recovery with the System Serial Number and Model Number of this Ultra Whisper System.
  • Page 114 11. Open any auxiliary Valve within the incoming Feed Line; Outgoing Brine Discharge Line; and Outgoing Product Water Line. WARNING: Any auxiliary Valve in these lines damages the Sea Recovery System if left closed during starting and or operation of the System.
  • Page 115 PRODUCTION, OPERATING PRESSURE, AND OPERATING POWER CONSUMPTION: The Fresh Water Production (Product Water) of the Sea Recovery Ultra Whisper is a constant percentage of the Feed Water Flow, regardless of feed water temperature, salinity, or the condition of the membrane.
  • Page 116 Should the feed water pump become worn resulting in reduced pressure and or flow it may be returned to Sea Recovery for re-build or replacement. Because of the specific matching requirements of the wear parts and tight tolerance it is not practical to repair in the field.
  • Page 117 System is not properly protected. b. If the System will not be operated within the next two weeks perform a fresh water flush. If the Sea Recovery Automatic Fresh Water Flush [33 - 35] is installed ensure that the Potable Water Storage Tank [32] has potable water for the Fresh Water Flush to utilize in rinsing the System.
  • Page 118 Sea Recovery Ultra Whisper October 2006 If the Stop Switch is pressed Twice the Automatic Fresh Water Flush cycle will be cancelled and the Fresh Water Flush Lamp will not be illuminated. 4. Close the Inlet Sea Cock Valve [2]. This is a safeguard for vessel installations.
  • Page 119 Sea Recovery Ultra Whisper Rev. A Sea Recovery Ultra Whisper NEW SYSTEM INITIAL READINGS At the time of commissioning the NEW System record the following information after one hour of continuous proper operation of the System. Retain this form in the Owner’s Manual for future reference and troubleshooting. This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Ultra Whisper System.
  • Page 120 Sea Recovery Ultra Whisper Rev. A Section 4 Daily Operation Instructions Section 4 Page 1 of 12...
  • Page 121 Sea Recovery Ultra Whisper Rev. A Notes: ___________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________...
  • Page 122 Sea Recovery Ultra Whisper Rev. A PIPING AND INTERCONNECT DIAGRAM ILLUSTRATED WITH NO OPTIONAL ACCESSORIES: ALL STANDARD COMPONENTS AND ALL OPTIONAL 21. High Pressure Hose ACCESSORIES. 22. Brine Discharge Tee Connector ** Denotes items supplied by installer 23. Thru Hull Discharge Fitting ** *** Denotes optional equipment 24.
  • Page 123 Sea Recovery Ultra Whisper Rev. A PIPING AND INTERCONNECT DIAGRAM ILLUSTRATED WITH ALL OPTIONAL ACCESSORIES: ALL STANDARD COMPONENTS AND ALL OPTIONAL 21. High Pressure Hose ACCESSORIES. 22. Brine Discharge Tee Connector ** Denotes items supplied by installer 23. Thru Hull Discharge Fitting ** *** Denotes optional equipment 24.
  • Page 124 1. Open any auxiliary Valve within the incoming Feed Line; Outgoing Brine Discharge Line; and Outgoing Product Water Line. WARNING: Any auxiliary Valve in these lines damages the Sea Recovery System if left closed during starting and or operation of the System.
  • Page 125 PRODUCTION, OPERATING PRESSURE, AND OPERATING POWER CONSUMPTION: The Fresh Water Production (Product Water) of the Sea Recovery Ultra Whisper is a constant percentage of the Feed Water Flow, regardless of feed water temperature, salinity, or the condition of the membrane.
  • Page 126 SHUT DOWN PROCEDURE of an Ultra Whisper System: 1. Prior to Stopping the System, make a copy of and fill out completely the “Sea Recovery Ultra Whisper DAILY OPERATION LOG SYSTEM READINGS” form, located at the end of this Section, and retain the filled in copy for future reference.
  • Page 127 System is not properly protected. b. If the System will not be operated within the next two weeks perform a fresh water flush. If the Sea Recovery Automatic Fresh Water Flush [33 - 35] is installed ensure that the Potable Water Storage Tank [32] has fresh, potable, water for the Fresh Water Flush to utilize in rinsing the System.
  • Page 128 Sea Recovery Ultra Whisper DAILY OPERATION LOG SYSTEM READINGS Make copies of this blank form. At each shut down of the Sea Recovery Ultra Whisper System record the following information. Retain these daily logs of the System performance for future reference and troubleshooting.
  • Page 129 Sea Recovery Ultra Whisper Rev. A Notes: ___________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________...
  • Page 130 Sea Recovery Ultra Whisper DAILY OPERATION LOG SYSTEM READINGS Make copies of this blank form. At each shut down of the Sea Recovery Ultra Whisper System record the following information. Retain these daily logs of the System performance for future reference and troubleshooting.
  • Page 131 Sea Recovery Ultra Whisper Rev. A Notes: ___________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________...
  • Page 132 Sea Recovery Ultra Whisper Rev. A Section 5 System Storage & R.O. Membrane Element Cleaning section 5 page 1 of 16...
  • Page 133 Sea Recovery Ultra Whisper Rev. A Notes: ____________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________...
  • Page 134 4. CHEMICAL FOULING: Never expose the R.O. Membrane Element to chemicals other than those supplied by Sea Recovery. Use caution when operating the System in harbors that may be polluted with chemicals, oil, or fuel. Chemical attack to the R.O. Membrane Element may damage the element beyond repair.
  • Page 135 Sea Recovery Ultra Whisper Rev. A “Automated Fresh Water Flush” automatically rinses the system with fresh water for short term non use in NON freezing temperatures. ILLUSTRATED BELOW WITH NO OPTIONAL ACCESSORIES: Sea Recovery "Ultra Whisper" Series Reverse Osmosis Desalination System General Piping and Interconnect Diagram (P&ID)
  • Page 136 Sea Recovery Ultra Whisper Rev. A “Manual Once Through Rinse” is performed to rinse the system with fresh water for short term non use in NON freezing temperatures if the Automatic Fresh Water Flush is not installed or if manual flushing is preferred.
  • Page 137 Sea Recovery Ultra Whisper Rev. A “Manual Once Through Rinse with Storage Chemical and or Winterizing Chemical” with Pressure Relief Tube Kit installed is used to rinse the System with Storage Chemical for short term non use, and to winterize the system during non use in Freezing Temperatures.
  • Page 138 Sea Recovery Ultra Whisper Rev. A “Manual Closed Loop Recirculation for R.O. Membrane Cleaning Chemical” with Pressure Relief Tube Kit installed for cleaning of the R.O. Membrane Element. ILLUSTRATED BELOW WITH NO OPTIONAL ACCESSORIES: Sea Recovery "Ultra Whisper" Series Reverse Osmosis Desalination System General Piping and Interconnect Diagram (P&ID)
  • Page 139 Sea Recovery Ultra Whisper Rev. A 5.2 CONFIGURING THE SYSTEM: A. AUTOMATIC Fresh WATER FLUSH: If the If the System is equipped with an Optional Automatic Fresh Water Flush Accessory is installed, Discharge Rinse/Clean Outlet Valve [37] after a 90 minute delay, the Ultra Whisper is flushed...
  • Page 140 Sea Recovery Ultra Whisper Rev. A Strainer [4] and Feed Pump [6] then position b. Disconnect the outlet line from the Sea Strainer this valve to draw from the Rinse/Clean [4] and place it in the Rinse/Clean Solution Solution Container [38].
  • Page 141 Sea Recovery Ultra Whisper Rev. A 5.3 SHORT-TERM SHUTDOWN: 6. Press the “Start” switch. The fresh water rinses the system and discharges out through the Thru Hull Discharge Fitting [22]. A short-term shutdown is defined as a period of time in which the System is not utilized for up to four 7.
  • Page 142 Sea Recovery Ultra Whisper Rev. A Ensure that the “Fresh Water Flush” lamp is NOT illuminated. IN FREEZING TEMPERATURES THE SYSTEM MAY NOW BE LEFT UNATTENDED DURING 13. Reconfigure the System for normal operation: THE FREEZING TEMPERATURE SEASON. AFTER THE SEASON THE SYSTEM SHOULD BE a.
  • Page 143 18. The Sea Strainer [4] and Post Filtration Section 5. Replace the Pre-filtration Cartridges [13 & 14] have not received Storage and Winterizing with new 25 and 5 micron Sea Recovery Pre- Solution in this process. The water must be filtration Elements.
  • Page 144 Sea Recovery Ultra Whisper Rev. A d. Disconnect the Top and Bottom tube fittings from the Ultra Violet Sterilizer [30] and drain the Product Water from the U.V. Sterilizer chamber. Reconnect the Top and Bottom tube fittings back onto the U.V.
  • Page 145 System should Membrane Element may be returned to Sea be operated for up to 48 hours continuously to clear Recovery or to one of Sea Recovery’s many and saturate the R.O. Membrane Element Product Service Dealers for Professional chemical Water Channel.
  • Page 146 14. After approximately one hour of circulation, stop 5. Replace the Pre-filtration Cartridges [13 & 14] the system by pressing the Stop Switch twice with new 25 and 5 micron Sea Recovery Pre- which will also disable the Fresh Water Flush filtration Elements.
  • Page 147 Sea Recovery Ultra Whisper Rev. A 19. Discard the rinse water in a safe, The System may now be operated or left unattended environmentally friendly, and legal manner. for up to 4 to 8 weeks. If the System will be stored without use for longer than 8 weeks refer to Long 20.
  • Page 148 Sea Recovery Ultra Whisper Rev. A Section 6 Troubleshooting of Abnormalities section 6 page 1 of 38...
  • Page 149 Sea Recovery Ultra Whisper Rev. A Notes: ____________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________...
  • Page 150 Please, if you call any of our service dealers or Sea Recovery be prepared to provide sufficient information that will allow us to help you trouble shoot your system. Also, when you call please provide the System full Model Number, Operating Voltage, and Serial Number.
  • Page 151 Sea Recovery Ultra Whisper Rev. A TROUBLE SHOOTING BY PRESSURE GAUGE READINGS. Vacuum / Pressure -30 - 0 - 60 Low Pressure 0-300 PSI High Pressure 0-1500 PSI System Shuts Off due to Low Pressure System Shuts off due to High Pressure...
  • Page 152 Sea Recovery Ultra Whisper Rev. A 1. TROUBLE SHOOTING BY PRESSURE GAUGE READINGS. SYSTEM NORMAL PRESSURE GAUGE READINGS: If the System has been installed properly and there are no abnormalities during operation in typical seawater then the Pressure Gauge Readings should be similar to the below illustration:...
  • Page 153 Sea Recovery Ultra Whisper Rev. A A. LOW PRESSURE ABNORMALITIES: Have patience when diagnosing a Low Pressure condition and please read this carefully: Debris may plug up the Prefilter Elements causing the system to shut down. After shut down that same debris may loosen or settle off of the Prefilter Elements and down into the Prefilter Housing bowl.
  • Page 154 Sea Recovery Ultra Whisper Rev. A Low Pressure Abnormality 1. SYSTEM SHUTS DOWN DURING OPERATION OR 20 SECONDS AFTER STARTING AND THE HIGH/LOW PRESSURE FAULT LAMP IS ILLUMINATED AFTER SHUTTING DOWN. Properly Position Valves a) Ensure that the Sea Cock Valve [2] is fully open.
  • Page 155 Sea Recovery Ultra Whisper Rev. A b. POSSIBLE CAUSE: DIRTY AND PLUGGED PLANKTON FILTER [7] ELEMENT. 1) Press Reset Fault Switch to reset and turn off the “High/Low Pressure” Fault Lamp. 2). Start the System IF The Feed Pump Inlet Compound Vacuum/Pressure Gauge [5] registers normal (near or at 0 [zero] PSI, yet...
  • Page 156 IN HG 1. Clean the Plankton Filter Element [7]. 2. Replace the 25 and 5 micron Prefilter Elements [13 & 14] with new Sea Recovery Prefilter Elements. WARNING: Do not use third party prefilter elements, use only Sea Recovery Prefilter Elements.
  • Page 157 Sea Recovery Ultra Whisper Rev. A d. POSSIBLE CAUSE: AIR SUCTION LEAK AT OR PRIOR TO THE FEED PUMP [6] INLET, ANYWHERE BETWEEN THE INLET THRU HULL FITTING [1] AND THE INLET OF THE FEED PUMP [6]. 1) Press Reset Fault Switch to reset and turn off the “High/Low Pressure” Fault Lamp.
  • Page 158 Sea Recovery Ultra Whisper Rev. A 1. While the Feed Pump [6] is in operation, hold a flash light behind the feed line clear braded suction hose and look for any air entering this line. Air can enter from a hose connection, threaded connection, loose valve packing gland.
  • Page 159 Sea Recovery Ultra Whisper Rev. A f. POSSIBLE CAUSE: HIGH PRESSURE SEALS WITHIN THE ETD HIGH PRESSURE CHAMBER ARE WORN OR HAVE SLIPPED OUT OF THEIR PROPER POSITION. 1) Press Reset Fault Switch to reset and turn off the “High/Low Pressure” Fault Lamp.
  • Page 160 Sea Recovery Ultra Whisper Rev. A Low Pressure Abnormality 2. SYSTEM REMAINS IN OPERATION HOWEVER ALL PRESSURE GAUGE READINGS ARE LOW AND THE SYSTEM IS PRODUCING THE SPECIFIED AMOUNT OF POTABLE PRODUCT WATER. a. POSSIBLE CAUSE IS LOW SALINITY FEED WATER AND OR HIGH TEMPERATURE FEED WATER.
  • Page 161 Sea Recovery Ultra Whisper Rev. A B. HIGH PRESSURE ABNORMALITIES: High Pressure Abnormalities, excessive or higher than normal pressure at the R.O. Membrane Element as registered on the High Pressure Gauge [18], can be caused by Low Temperature Feed Water, High Salinity Feed Water, Fouled R.O.
  • Page 162 Sea Recovery Ultra Whisper Rev. A b. POSSIBLE CAUSE: HIGH SALINITY FEED WATER. 1) The System may be operating and reacting normal in relationship to the Feed Water Salinity and Temperature. Refer to the Salinity, Temperature and Operating Pressure Charts in Section 10 of this manual to ensure that the System is being operated within the Feed Water Salinity limits stated, and or that the resulting operating pressure is at the expected pressure according to the charts.
  • Page 163 Product Water Production Limits. The ETD [17], the Reverse Osmosis Membrane Element [20], and the Feed Pump [6] Output Flow of water must all be matched. Upon leaving Sea Recovery’s factory at the time of shipment these components have been matched and tested together as a System.
  • Page 164 Sea Recovery Ultra Whisper Rev. A ETD [17] SIZE CODE LOCATION: FEED PUMP [6] SIZE CODE LOCATION: BACK OF ETD SUCTION VACUUM/PRESSURE INLET PICK UP TUBE FITTING HIGH PRESSURE PICK UP OUTLET B-xx FEED WATER PUMP FLOW RATE CODE RECOVERY RATE CODE R.O.
  • Page 165 Sea Recovery Ultra Whisper Rev. A 12 VDC, 24 VDC & 60 Hz powered Systems Ultra Ultra Feed Feed R.O. Pressure Whisper Whisper Pump Pump Flow Size Recovery Membrane Vessel Model Production Size Code GPH /LPH Code Percentage Element Size Code...
  • Page 166 Sea Recovery Ultra Whisper Rev. A TROUBLE SHOOTING PRODUCT WATER ABNORMALITIES Insufficient Product Water Flow Excessive Product Water Flow Poor Quality Product Water (also refer to Electrical Troubleshooting of the Salinity Probe and 3-Way Product Water Solenoid Diversion Valve) section 6 page 19 of 38...
  • Page 167 Sea Recovery Ultra Whisper Rev. A A. PRODUCT WATER FLOW OR QUALITY ABNORMALITIES: The production of the System (Product Water Flow) and the Quality of the Product Water (high Quality indicates low salinity; low quality indicates high salinity) are dependent upon the proper amount of Feed Water Flow and Operating Pressure at the R.O.
  • Page 168 Sea Recovery Ultra Whisper Rev. A resulting mixture of Product Water and Feed Water will be of low quality, high in salinity. This will also show up as lower than normal operating pressure at the operating pressure gauge [18]. A crack in the End Plug between the Feed Water Port and Product Water Port, or a rough surface at the Product Water O-ring will also allow Feed Water to by-pass into the Product Water causing the Product Water Flow to increase.
  • Page 169 Sea Recovery Ultra Whisper Rev. A Abnormality 1. SYSTEM PRODUCTION, PRODUCT WATER FLOW, IS LOWER THAN NORMAL. Properly Position Valves a) Ensure that the Sea Cock Valve [2] is fully open. b) Ensure that the Inlet Rinse Clean Valve [36], if installed, is positioned towards the Sea Strainer [4] normal operating position.
  • Page 170 Sea Recovery Ultra Whisper Rev. A b. POSSIBLE CAUSE: DIRTY AND PLUGGED PLANKTON FILTER [7] ELEMENT. 1) Press Reset Fault Switch to reset and turn off the “High/Low Pressure” Fault Lamp. 2). Start the System IF The Feed Pump Inlet Compound Vacuum/Pressure Gauge [5] registers normal (near or at 0 [zero] PSI, yet...
  • Page 171 IN HG 1. Clean the Plankton Filter Element [7] 2. Replace the 25 and 5 micron Prefilter Elements [13 & 14] with new Sea Recovery Prefilter Elements. WARNING: Do not use third party prefilter elements, use only Sea Recovery Prefilter Elements.
  • Page 172 Sea Recovery Ultra Whisper Rev. A d. POSSIBLE CAUSES: LOW TEMPERATURE FEED WATER; HIGH SALINITY FEED WATER; FOULED R.O. MEMBRANE ELEMENT; BLOCKAGE IN THE PRODUCT WATER LINE IF The Feed Pump Inlet Compound Vacuum/Pressure Gauge [5] registers Normal with slight vacuum or 0 (zero)
  • Page 173 Sea Recovery Ultra Whisper Rev. A operating pressure is greater than the expected limits this could indicate that the R.O. Membrane Element may have a moderate degree of fouling and may require cleaning. 2) Refer to System Storage & R.O. Membrane Element Cleaning Section 5 of this manual.
  • Page 174 Sea Recovery Ultra Whisper Rev. A Abnormality 2. SYSTEM PRODUCTION, PRODUCT WATER FLOW, IS HIGHER THAN NORMAL. The Ultra Whisper System self adjusts the operating pressure, up or down accordingly, to produce the specified amount of Product Water. Therefore, the System should never produce more Product Water than specified unless one or more of the following has occurred: a.
  • Page 175 Sea Recovery Ultra Whisper Rev. A IF The Pressure Gauges are all reading normal yet there is excessive Product Water Flow this could be caused by an improper adjustment of the 3-way Product Water Diversion Solenoid Valve. If the 3-way Product Water Diversion Solenoid Valve seats are improperly adjusted Brine Water can mix with Product Water.
  • Page 176 Sea Recovery Ultra Whisper Rev. A c. POSSIBLE CAUSE: There is by-passing of the Feed Water into the Product Water due to a broken or worn Product Water O-ring, a crack or imperfection in the High Pressure Vessel End Plug, or the R.O. Membrane Element is damaged.
  • Page 177 Product Water Production Limits. The ETD [17], the Reverse Osmosis Membrane Element [20], and the Feed Pump [6] Output Flow of water must all be matched. Upon leaving Sea Recovery’s factory at the time of shipment these components have been matched and tested together.
  • Page 178 Sea Recovery Ultra Whisper Rev. A TROUBLE SHOOTING ELECTRONIC & ELECTRICAL ABNORMALITIES CAUTION: ELECTRICAL SHOCK HAZARD A Volt / Ohm Meter will be necessary. The following procedures expose the technician to High Voltage and electrical shock hazard. Only attempt this if you are a qualified electrician and only if surrounding conditions are safe.
  • Page 179 Sea Recovery Ultra Whisper Rev. A A. ELECTRICAL AND ELECTRONIC ABNORMALITIES: Often times the operator or technician may assume or be confused in thinking that a problem with the Ultra Whisper operation is due to an Electrical or Electronic Abnormality when in fact the cause of the operational abnormality may be due to simple lack of maintenance such as a plugged Prefilter Element.
  • Page 180 Sea Recovery Ultra Whisper Rev. A TOUCH PAD CONTROL DESCRIPTIONS: SWITCHES START: This switch initiates the start cycle of the Feed Pump [6] and the System. FRESH WATER FLUSH: This switch initiates the Fresh Water Flush Cycle. When pressed, the Fresh Water Flush Cycle begins and the Fresh Water Flush lamp illuminates steady green.
  • Page 181 Sea Recovery Ultra Whisper Rev. A PART NUMBER: B596800007 PCB MAIN UW/SE W/O HOURMETER ULTRA WHISPER MAIN PRINTED CIRCUIT BOARD LINE POWER RED POS (+) INPUT 12 VDC BLK NEG (-) BOOSTER PUMP HIGH ORG POS (+) HIGH PRESSURE PRESSURE...
  • Page 182 Sea Recovery Ultra Whisper Rev. A ELECTRICAL SEQUENCE: POWER APPLIED TO THE SYSTEM RESULTS IN “POWER” lamp illuminated at the Touch Pad “START” SWITCH PRESSED RESULTS IN: “POWER” lamp illuminated at the Touch Pad “HPP” green lamp illuminated at the Main Printed Circuit Board 12 VDC present at the Main Printed Circuit Board Terminal Strip “TB1”...
  • Page 183 Sea Recovery Ultra Whisper Rev. A If power is not interrupted, after the 6 to 25 minute Fresh Water Flush process “FWF” green lamp on Main Printed Circuit Board flashes for 7 days “Fresh Water Flush” amber lamp on Touch Pad flashes for 7 days After 7 days “FWF”...
  • Page 184 Sea Recovery Ultra Whisper Rev. A SYMPTOM 1: Supply Power is applied to the Ultra Whisper System but the “Power” lamp at the Touch Pad is not illuminated. Confirm that 12 VDC is present at the main printed circuit board TB 1 12V + and -.
  • Page 185 Sea Recovery Ultra Whisper Rev. A SYMPTOM 4: SYSTEM SHUTS DOWN DURING OPERATION AND THE “High/Low Pressure” lamp is illuminated after the System shut down. POSSIBLE CAUSE: System shut down by the Low Pressure Switch [10] System shut down by the High Pressure Switch [11] Press the “Fault Reset”...
  • Page 186 Sea Recovery Ultra Whisper Rev. A Section 7 Maintenance & Repair section 7 page 1 of 39...
  • Page 187 Sea Recovery Ultra Whisper Rev. A Notes: _______________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________...
  • Page 188 Sea Recovery Ultra Whisper Rev. A Maintenance & Repair Are you repair competent? Troubleshooting and subsequent correction or repair will require understanding of: Electrical Circuits Electronic Circuits Electric Motors Hydraulic Systems Liquid Pressures and Flows Electro Mechanical Systems Mechanical knowledge and skills Full understanding of this Owner’s Manual...

  • Page 189: Operator Maintenance Intervals

    Sea Recovery Ultra Whisper Rev. A OPERATOR MAINTENANCE INTERVALS The frequency of required maintenance is dependent on the regularity of usage, the condition of the intake water (the location of use), the length of time the system is exposed to water, the total running time, and in some cases the manner in which the Ultra Whisper System is installed.
  • Page 190 Sea Recovery Ultra Whisper Rev. A Δ Feed Pump Maintenance and Repair NOTE! THIS SECTION APPLIES TO SYSTEMS WITH A TRIPLEX PUMP ONLY. FAILURE SIGNS AND POSSIBLE CAUSES 1. Pulsations at the Feed Gauge are caused by (check low pressure gauge for pulsations): •...
  • Page 191 Sea Recovery Ultra Whisper Rev. A B Disassembly of the Seal Assembly: Tools Required: 3/8” Drive Ratchet; 5mm Hex Socket; Packing Extractor; and Colette. 1. Remove the Inlet Valve Assembly from the exposed plunger rod ends, including Cotter pin, Nut, Washer, Spring, Spacer and Inlet Valve.
  • Page 192 Sea Recovery Ultra Whisper Rev. A 9. Examine Inlet Valve and replace if worn. Inlet valves cannot be reversed if worn. The SS Inlet Valves may be lapped if not badly worn. Install the SS Inlet Valves with square edges towards the plungers (round edges towards the discharge).

  • Page 193: Individual Component Maintenance & Repair

    Individual Component Maintenance & Repair 1. Inlet Thru Hull Fitting [1]: Non Sea Recovery component. Keep the Inlet Thru Hull Fitting free and clear of debris and marine growth. If the Inlet Thru Hull Fitting is clogged, this results in a low feed pressure condition, which causes the System to shut off.
  • Page 194 R.O. Membrane Element to foul prematurely. Use of third party prefilter elements will void any and all Sea Recovery warranty to the High Pressure Pump, the ETD, and the R.O. Membrane Element. Many similar looking filter elements are of the improper micron rating, incorrect material, do not seal properly, and some do not have a support tube which will cause the element to collapse.
  • Page 195 Use of String Wound or Fiber type elements will only lead to user frustration and very high maintenance costs. Use of third party prefilter elements will void any and all Sea Recovery warranty to the High Pressure Pump, the ETD, and the R.O. Membrane Element.
  • Page 196 Sea Recovery Ultra Whisper Rev. A 10. Energy Transfer Device (ETD): Repair Procedures Energy Transfer Device (ETD) Pump for the Index Break-down of ETD Pump Components of the ETD Pump Component Breakdown Problem Diagnosis Problem Diagnosis in the ETD Pump...
  • Page 197 Sea Recovery Ultra Whisper Rev. A Components of the ETD Pump Item # Quantity Definition Central body Distribution plate Distribution body Cylinder Distribution stopper Shaft φ 25 mm or 22 mm Shaft of the Distributor Central Sliding Panel Sliding Control Panel...
  • Page 198 Sea Recovery Ultra Whisper Rev. A section 7 page 13 of 39...
  • Page 199 Sea Recovery Ultra Whisper Rev. A Problem Diagnosis of the ETD Pump This Chapter is a practical guide for the detection and correction of problems that may cause malfunction of the ETD Pump. A malfunctioning symptom of the pump can be caused by various reasons. Each reason requires one or more inspections to identify the reason for the malfunction.
  • Page 200 Sea Recovery Ultra Whisper Rev. A Symptom Possible Reasons Check/Inspect Solution 4. The High Pressure gauge 1. Loss of pressure to the Visual inspection of the The seats of the Sliding Distributor indicates a de-pressurizing Sliding Distributor Panels sliding distributor panels.
  • Page 201 Sea Recovery Ultra Whisper Rev. A Repair Process for the ETD Pump Before proceeding to the disassembly and repair of the ETD, it is suitable to have an idea of the problem causing the ETD malfunction. Diagnose the problem from the information in the tables on pages 11 and 12 above..
  • Page 202 Sea Recovery Ultra Whisper Rev. A Procedure to resurface the Sliding Distributor Panels NOTE: Drain the ETD of feed water prior to dismantling. 1. Loosen both elbows (item #26) that hold both plastic tubes (Item #48) to be able to undo the connection between these two components.
  • Page 203 Sea Recovery Ultra Whisper Rev. A Procedure to resurface the Sliding Distributor Panels continued 4. Inspect the surface of the sliding panel. Observe the surface of the sliding panel located between both linear grooves of pressure. This is the zone with the most wear. The sandpaper should be placed on a completely flat surface.
  • Page 204 Sea Recovery Ultra Whisper Rev. A Repair #2: Polish the Sliding Control Panel (Item #9) The Sliding Control Panel (Item #9) is made up of special polymer. It is pressed against the interior surface of the spacer (Item #14) and forced to move axially rubbing with the aforementioned surface. This repetitive axial displacement can wear or scratch the surfaces in contact, especially that of the control sliding panel.
  • Page 205 Sea Recovery Ultra Whisper Rev. A Procedure to Continue resurfacing the Control Sliding Panel NOTE: Empty the water in the ETD before disassembling it. 1. Loosen both elbows (Item #26) that hold both blue polyamide tubes (Item #48) to be able to undo the union between these two elements.
  • Page 206 Sea Recovery Ultra Whisper Rev. A Procedure to Continue resurfacing the Control Sliding Panel continued 4. Inspect the sliding control panel, specifically the face of closing with the spacer. This face cannot have visible grated rinds. If anomalies of this type are seen, these surfaces need to be resurfaced. If the closing face is extensively worn-out in its interior cavity and has a depth lower than 2 mm, the Sliding Control Panel needs to be replaced.
  • Page 207 Sea Recovery Ultra Whisper Rev. A Repair #3: Cleaning the orifice (Item #47) The orifice (Item #47) is a hexagonal spike M6 x 6 mm, which has a machined hole 2 millimeters in diameter. Water circulates across this hole to Low pressure. If the ETD is not flushed properly, a filter is defective, or for another reason that causes dirt to come into the machined hole of the orifice, this may partially or completely plug the orifice.
  • Page 208 This is the most common repair in ETDs that have been operated for 500 hours, due to the inevitable wear of the seals. The seal kit is available from Sea Recovery pre-packaged with all the proper o-rings and seals as appropriate for the ETD.
  • Page 209 Sea Recovery Ultra Whisper Rev. A Maintenance Plan for ETD Pump The following maintenance table details the proper maintenance required for the ETD in order to ensure optimal functioning. Hours of Nº Operation Items to Inspect • Change the seal kit of the ETD (Repair #4).
  • Page 210 11. High Pressure Hose [19 & 21]: For safety reasons, the High Pressure Hoses should not be repaired. If a High Pressure Hose is worn, damaged, or leaks replace it with a Sea Recovery supplied High Pressure Hose specifically designed for the Ultra Whisper System.
  • Page 211 16. Run a rag through the High Pressure Vessel to remove any biological film or debris from the High Pressure Vessel. 17. A new Sea Recovery R.O. Membrane Element comes complete with a “U” cup Brine Seal at one end of the Element. This Brine Seal must be positioned at the INLET end of the Pressure Vessel.
  • Page 212 Screws. Attach the three Socket Head Cap Screws and tighten. 23. Connect the High Pressure Hoses to the respective fitting on the Pressure Vessel. 13. Brine Discharge Thru Hull Fitting [22]: Non Sea Recovery component. Keep the Brine Discharge Thru Hull Fitting free and clear of debris and corrosion.
  • Page 213 2. Remove the Charcoal Filter Element from the bowl. 3. Remove the O-Ring from the top of the bowl and take care to not damage it. 4. Replace the Charcoal Filter Element with a new Sea Recovery element. 5. Wipe the O-Ring with a damp cloth.
  • Page 214 Sea Recovery Ultra Whisper Rev. A 17. 3-way Product Water Diversion Solenoid Valve [26]: FOR NORMAL POSITION PUSH BUTTON AND TURN COUNTER CLOCKWISE TO RELEASE BUTTON OUTWARD, AWAY FROM SOLENOID. FOR NORMAL POSITION PUSH BUTTON AND TURN COUNTER CLOCKWISE TO RELEASE BUTTON OUTWARD, AWAY FROM SOLENOID.
  • Page 215 Sea Recovery Ultra Whisper Rev. A a. Over under or over tightening of the valve’s plunger adjustments, located inside the valve body ports, can cause by-passing of brine water to product water. 1) Remove Diversion Valve from the System and adjust ports.
  • Page 216 Sea Recovery Ultra Whisper Rev. A e) If 12 VDC is not present at the din connector terminals then the cable connections may be loose, the cable may be broken, or the control circuit may be defective. Check these components.
  • Page 217 Sea Recovery Ultra Whisper Rev. A e. Replace the three 1/4-20 cap head screws. 19. Fresh Water Flush [33, 34, 35]: The Charcoal Element in the Fresh Water Flush should be replaced every 3 months. The Fresh Water Flush will Automatically flush the System with Fresh Water every 7 days. The duration of the flush can be adjusted to last from 5 to 27 minutes.
  • Page 218 Sea Recovery Ultra Whisper Rev. A PART NUMBER: B596800007 PCB MAIN UW/SE W/O HOURMETER ULTRA WHISPER MAIN PRINTED CIRCUIT BOARD RED POS (+) LINE POWER INPUT 12 VDC BLK NEG (-) BOOSTER PUMP ORG POS (+) HIGH HIGH PRESSURE PRESSURE...
  • Page 219 Sea Recovery Ultra Whisper Rev. A UV LIGHT MAINTENANCE Follow the preventative maintenance procedures to maximize the efficiency, reliable, and longevity of the UV unit. Refer to Table 1 Periodic Maintenance Table for recommended maintenance schedule. • WARNING! The most important consideration is operator safety. The following directly relates to operator safety. All personnel must review and comply with the following.
  • Page 220 Sea Recovery Ultra Whisper Rev. A 2. Disconnect the power source to the UV unit. 3. Drain the UV treatment chamber. 4. Remove the ballast box cover. Remove rubber boot and carefully pull out the UV lamp through the compression nut pass-thru.
  • Page 221 Sea Recovery Ultra Whisper Rev. A If a leakage is detected, perform the following. 1. Shut off all electrical power. Shut off the source of power at the main panel breaker and use appropriate tag-out procedures to prevent accidental power-up.
  • Page 222 NOTE! Sea Recovery recommends a valve with a discharge orifice not to exceed ¼” (6mm). Sampling Procedure Use sterile sample bottles obtained from reliable laboratory that has been autoclaved and kept in plastic bag for this procedure.
  • Page 223 Sea Recovery Ultra Whisper Rev. A Periodic Maintenance Table The table below represents the recommended Periodic Maintenance (PM) for the SP Series UV Unit. Description Init. Daily Ann. Other Quartz Sleeve Cleaning Quartz Sleeve Replacement* Operating Condition Unit Cleaning Leak Inspection...
  • Page 224 Sea Recovery Ultra Whisper Rev. A Operating Pressure 50psi Inlet/Outlet Ports ¼” NPT Female Flow Rate 2 gpm Disinfection Rate Table 6 Mechanical Specifications section 7 page 39 of 39...
  • Page 225 This page is intentionally blank.

  • Page 226: Electrical Information

    Sea Recovery Ultra Whisper Rev. A Section 8 Electrical Information Electrical Requirements Electrical Specifications Electrical Wire Sizes Electrical Diagrams section 8 page 1 of 12...
  • Page 227 Sea Recovery Ultra Whisper Rev. A Notes: ____________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________...

  • Page 228: Electrical Connections

    CAUTION: Review the “Check Off Q.C. Sheet” that accompanied this Owners Manual and the Invoice that accompanied this Ultra Whisper System to ensure that it has been configured from Sea Recovery for the appropriate and proper DC Voltage or AC Voltage, Cycles, and Phase.

  • Page 229: Electrical Notes

    Sea Recovery Ultra Whisper Rev. A B. ELECTRICAL NOTES: 1. Properly sized Power Cables: CAUTION: DO NOT USE ROMEX TYPE SOLID CORE WIRE. SOLID CORE WIRE CAN EASILY BREAK AND WILL NOT FIT OR SEAL INTO THE SUPPLIED STRAIN RELIEFS USE ROUND JACKETED STRANDED WIRE PREFERABLY WITH AN OUTER JACKET DESIGNATION OF SJO OR SIMILAR COMPATIBLE WITH MARINE USE AND AN OILY ENVIRONMENT.

  • Page 230: Electrical Requirements And Information

    Sea Recovery Ultra Whisper Rev. A C. ELECTRICAL REQUIREMENTS & INFORMATION: 1. Amperage Notes: Alternating Current powered Systems: During start up, the current of the Feed Water Pump [6] Alternating Current Electric Motor surges to “Locked Rotor” or “Starting Amps” amperage for a fraction of a second after which the Electric Motor begins to rotate.

  • Page 231: Motor Rotation

    Sea Recovery Ultra Whisper Rev. A 3. MOTOR ROTATION: SUCTION VACUUM/PRESSURE INLET A.C. Systems: Refer to Feed Water Pump Electric Motor PICK UP TUBE FITTING nameplate for wiring connections and rotation notations. OUTLET DC Systems: The Feed Water Pump DC Electric Motor rotation is polarity sensitive.

  • Page 232: Wire Size Cross Reference American Wire Gauge (Awg) Vs Metric Wire Sizes

    Sea Recovery Ultra Whisper Rev. A Wire Size Cross Reference American Wire Gauge (AWG) vs. Metric Wire Sizes Diameter Square Diameter Square Inch Inch (In Millimeters Millimeters (mm 0000 0.4600 0.1661 11.6840 107.1649 0.4096 0.1317 10.4038 84.9683 0.3648 0.1045 9.2659 67.3980...
  • Page 233 Sea Recovery Ultra Whisper Rev. A PART NUMBER: B596800007 PCB MAIN UW/SE W/O HOURMETER ULTRA WHISPER MAIN PRINTED CIRCUIT BOARD RED POS (+) LINE POWER INPUT 12 VDC BLK NEG (-) BOOSTER PUMP ORG POS (+) HIGH HIGH PRESSURE PRESSURE...

  • Page 234: Wiring Diagrams

    Sea Recovery Ultra Whisper Rev. A WIRING DIAGRAMS 12 VDC 24 VDC 110/220 VAC, 50 Hz, Single Phase 115/230 VAC, 60Hz, Single Phase Refer to the appropriate individual wiring diagram applicable to the specific model and power set up of your system on the following pages.
  • Page 235 Sea Recovery Ultra Whisper Rev. A 10 11 12 1 11 12 PROBE S-ENS section 8 page 10 of 12...
  • Page 236 Sea Recovery Ultra Whisper Rev. A 10 11 12 1 11 12 PROBE S-ENS section 8 page 11 of 12...
  • Page 237 Sea Recovery Ultra Whisper Rev. A 10 11 12 1 11 12 PROBE P-SENS section 8 page 12 of 12...
  • Page 238 Sea Recovery Ultra Whisper Rev. A Section 9 Exploded Parts Views Sub-section 9 - A pages 3 - 31 Exploded Parts Views Common to both the Compact & Modular Style Sub-section 9 - B pages 33 - 41 Exploded Parts Views...
  • Page 239 Sea Recovery Ultra Whisper Rev. A Notes: ____________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________...

  • Page 240: Common To Both The Compact And Modular Style

    Sea Recovery Ultra Whisper Rev. A Sub-section 9 - A pages 3 - 37 Exploded Parts Views Common to both the Compact & Modular Style section 9 page 3 of 49...
  • Page 241 Sea Recovery Ultra Whisper Rev. A AVAILABLE TUBE FITTINGS Specify Tube Size Specify Pipe Size Specify Male or Female 1/4” O.D. MNPT FNPT 3/8” O.D. MNPT FNPT 1/2” O.D. MNPT FNPT 5/8” O.D. MNPT FNPT Body O-Ring Spacer Grab Ring...
  • Page 242 Sea Recovery Ultra Whisper Rev. A INSTALLATION KIT & OWNERS MANUAL ITEM PART NUMBER DESCRIPTION 1-17 B001380001 INSTALLATION KIT UW/SE 0101422583 TEE 1/2 FT X 1/2 FT X 1/2 FT P EACH 0101292383 RB 1/2 MT X 1/4 FT PVC...
  • Page 243 Sea Recovery Ultra Whisper Rev. A SEA STRAINER ASSEMBLY FOR FEED WATER PUMP PROTECTION ITEM PART NUMBER DESCRIPTION 1 - 11 B006380001 SEA STRAINER 0412061278 SEA STRAINER 1" NYLON EACH LID SEA STRAINER 1" NYLON BOWL SEA STRAINER 1" NYLON 2614100178 O-RING SEA STRAINER 1"...
  • Page 244 Sea Recovery Ultra Whisper Rev. A PRESSURE GAUGES COMPOUND VACUUM / PRESSURE GAUGE -30/0/70 ITEM PART NUMBER DESCRIPTION 10181522CC GAUGE -30/0/70 CBM.NPT 05180851CC GAUGE BRACKET CBM SS PRESSURE GAUGE 0 - 300 ITEM PART NUMBER DESCRIPTION 10181510CC GAUGE 0-300 CBM.NPT...
  • Page 245 Sea Recovery Ultra Whisper Rev. A Δ B00738000X FEED WATER PUMP ASSEMBLY ULTRA WHISPER 200-600 section 9 page 8 of 49...
  • Page 246 Sea Recovery Ultra Whisper Rev. A FEED WATER PUMP (pump only) NOTE: The Ultra Whisper Feed Water Pump is not “in field repairable”. This illustration in this section is shown for qualified Sea Recovery Technicians. section 9 page 9 of 49...
  • Page 247 Sea Recovery Ultra Whisper Rev. A 115 /230 VAC 60 hz: 12 VDC: Seafari Escape 200 Compact & Modular 115/230 VAC 60 Hz Seafari Escape 200 Compact & Modular 12 VDC Part Number: 1218181622 Part Number: 12124011SF Description: HP PUMP 1.5GPM SS Description: Feed Pump 1.5GPM 12VDC...
  • Page 248 Sea Recovery Ultra Whisper Rev July 2008 PLANKTON FILTER ASSEMPLY FOR THE ULTRA WHISPER ITEM PART NUMBER DESCRIPTION 1-12 B008220001 PLANKTON FILTER ASSEMBLY UW-SE 07650209ST FILTER HOUSING/LID AQUA ER EACH LID PREFILTER HOUSING UW-SE BOWL PREFILTER HOUSING UW-SE 2614018800 O-RING 236 PREFILTER UW...
  • Page 249 Sea Recovery Ultra Whisper Rev July 2008 HIGH PRESSURE SWITCH AND LOW PRESSURE SWITCH ITEM PART NUMBER DESCRIPTION 2301021558 SWITCH PRESS DEC 15-35 PSI EACH 2321021658 SWITCH PRESS INC 100-225 PSI EACH HIGH PRESSURE CABLE (GREY) TO HP SWITCH TERMINAL ON MAIN PRINTED CIRCUIT BOARD 1/4"...
  • Page 250 Sea Recovery Ultra Whisper Rev July 2008 ENERGY TRANSFER DEVICE (ETD) Item Part Number Description 1-48 12182501EC Each HP PUMP ETD-22 for the Ultra Whisper 200 & 300 1-48 12182504EC Each HP PUMP ETD-25 for the Ultra Whisper 400, 500, & 600...
  • Page 251 Sea Recovery Ultra Whisper Rev July 2008 section 9 page 14 of 49...
  • Page 252 Sea Recovery Ultra Whisper Rev July 2008 3-WAY PRODUCT WATER DIVERSION SOLENOID VALVE (P/N: 1401096100 Description: VALVE SOLENOID 12VDC CSOF) PORT DESIGNATION & DESCRIPTION (WATER FLOW) section 9 page 15 of 49...
  • Page 253 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION 1-10 B502380001 MANIFOLD PROD ASSY UW/SE 5333380200 MANIFOLD PRODUCT UW/SE EACH 1105320253 FLOW METER 4-40 GPH EACH 0204020869 ELB90 1/4 TUBE X 1/4 MPT PLAST EACH 061160526048 SC SLOT FILLISTER 8/32 X 3 SS...
  • Page 254 Sea Recovery Ultra Whisper Rev July 2008 ITEM P ART NUMBER DESCRIPTION 108001 SALINITY PROBE ASSY AQM EACH 31314203HA SALINITY PROBE W-TEMP SENSOR EACH 0204092569 CONN 1/2 TUBE X 1/2 MNPT PLASTIC EACH section 9 page 17 of 49...
  • Page 255 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION B521220002 CHARCOAL FILTER ASSY 170/350 /UW 0713020573 FILTER HOUSING/LID 3/8 X 10 EACH BOWL PREFILTER HOUSING 10" LID PREFILTER HOUSING 10" 2614010473 O-RING PREFILTER 10" 0803004773 ELEMENT CHARCOAL 10"...
  • Page 256 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION B561080002 pH NEUTRALIZER FILTER ASSY 170/350 /UW Formerly p/n H2521210001 0713020573 FILTER HOUSING/LID 3/8 X 10 EACH BOWL PREFILTER HOUSING 10" LID PREFILTER HOUSING 10" 2614010473 O-RING PREFILTER 10"...
  • Page 257 Sea Recovery Ultra Whisper Rev July 2008 section 9 page 20 of 49...
  • Page 258 FRESH WATER FLUSH ASSY B598000005 ITEM PART NUMBER DESCRIPTION 12124015SF FWF PUMP-MOTOR 12VDC EACH 0803004473 ELEMENT CARBON BRIQUETTE 5.0in EACH 2017043812 BRACKET FWF UW/SE EACH 0112071900 ELB90 3/8 X 1/2 BARB NYLON EACH 0112653600 ADAP 3/4 MPT X 1/2 BARB NYLON EACH 14012118AR VALVE CHECK 3/4"...
  • Page 259 FRESH WATER FLUSH ASSY B598000005 - Illustration...
  • Page 260 FRESH WATER FLUSH 24V B598000007 ITEM PART NUMBER DESCRIPTION 12124015SF FWF PUMP-MOTOR 24VDC EACH 0713020173 FILTER HOUSING-LID .375 X 5.0 EACH 0803004473 ELEMENT CARBON BRIQUETTE 5.0in EACH 2017043812 BRACKET FWF UW/SE EACH 2020040002 BRACKET CHECK VALVE FWF EACH 0112071900 ELB90 3/8 X 1/2 BARB NYLON EACH 0112653600 ADAP 3/4 MPT X 1/2 BARB NYLON...
  • Page 261 FRESH WATER FLUSH 24V B598000007 - Illustration...
  • Page 262 Sea Recovery Ultra Whisper Rev July 2008 KIT USED FOR RELIEVING PRESSURE DURING THE CLEANING, ST ORAGE, AND OR WINTERIZING PROCESS. ITEM ART NUMBER DESCRIPTION B591380001 CLEANING AND STORAGE KIT UW 0204241869 UNION TEE 3/8 TU X 3/8 TU X 3/8...
  • Page 263 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION 1-11 B591120001 CLEAN AND RINSE KIT AQM 14011334AR VALVE 3-WAY BALL 3/4" MPT 2 0101063783 ELB90 3/4" FPT X 3/4" BARB PVC 0101613783 ADAP 3/4" FPT X 3/4" BARB PVC 0501164200 PIPE SUPPORT 1 1/8"...
  • Page 264 Sea Recovery Ultra Whisper Rev July 2008 ULTRA WHISPER ELECTRICAL CONTROLLER 12 VDC ITEM PART NUMBER DESCRIPTION 1-24 B595380012 CONTROLLER UW/SE 12VDC B511080003 SALINITY PROBE ASSY 2002 EACH 31312238AB ENCLOSURE UW/SE EACH 3131232200 CHASSIS PLATE AW 170 EACH 31311601BY END BRACKET DIN (AW>2000)
  • Page 265 Sea Recovery Ultra Whisper Rev July 2008 ULTRA WHISPER ELECTRICAL CONTROLLER 24 VDC ITEM PART NUMBER DESCRIPTION 1-25 B595380024 CONTROLLER UW/SE 24VDC B511080003 SALINITY PROBE ASSY 2002 EACH 31312238AB ENCLOSURE UW/SE EACH 3131232200 CHASSIS PLATE AW 170 EACH 31311601BY END BRACKET DIN (AW>2000)
  • Page 266 Sea Recovery Ultra Whisper Rev July 2008 ULTRA WHISPER ELECTRICAL CONTROLLER 110-230 VAC 50/60 Hz SINGLE PHASE ITEM PART NUMBER DESCRIPTION 1-29 B595380007 CONTROLLER UW/SE 110/220 VAC B511080003 SALINITY PROBE ASSY 2002 EACH 31312238AB ENCLOSURE UW/SE EACH 3131232200 CHASSIS PLATE AW 170...
  • Page 267 Sea Recovery Ultra Whisper Rev July 2008 P/N B596220020 STEP DOWN POWER SUPPLY PRINTED CIRCUIT BOARD 24 VDC INPUT TO 12 VDC OUTPUT OUTPUT POWER 12 VDC INPUT POWER RED POS (+) 24 VDC WHT/RED BLACK NEG (-) WHT/BLK section 9 page 27 of 49...
  • Page 268 Sea Recovery Ultra Whisper Rev July 2008 PART NUMBER: B596800007 PCB MAIN UW/SE W/O HOURMETER ULTRA WHISPER MAIN PRINTED CIRCUIT BOARD RED POS (+) LINE POWER INPUT 12 VDC BLK NEG (-) BOOSTER PUMP HIGH HIGH PRESSURE ORG POS (+)
  • Page 269 Sea Recovery Ultra Whisper Rev July 2008 TOUCH PAD Item Part Number Description 31315611W EACH TOUCH PAD ULTRA WHISPER section 9 page 29 of 49...
  • Page 270 Sea Recovery Ultra Whisper Rev July 2008 REMOTE CONTROL [37] Item Part Number Description B611220003 Each REMOTE 170 AW/UW 31315606WE EACH TOUCH PAD REMOTE AW 170 4900283104 FEET CABLE MULTIST 8 CON WHITE 3131100900 EACH PLUG RJ45 section 9 page 30 of 49...
  • Page 271 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION B596800006 SOFT START ASSY AW EACH section 9 page 31 of 49...
  • Page 272 Sea Recovery Ultra Whisper Rev July 2008 Sub-section 9 - B pages 33 - 41 Exploded Parts Views For the Compact Style Only section 9 page 32 of 49...
  • Page 273 Sea Recovery Ultra Whisper Rev July 2008 REFER TO ILLUSTRATION ON PAGE 39 TO THE RIGHT ITEM PART NUMBER DESCRIPTION 1 - 34 B589380008 FRAME ASSY UWC-22-200 Frame Assembly for Ultra Whisper Compact 200 & 300 12182501EC HP PUMP ETD-22...
  • Page 274 Sea Recovery Ultra Whisper Rev July 2008 section 9 page 34 of 49...
  • Page 275 Separator Elements). Use only Sea Recovery supplied Prefiltration Elements. Third party prefiltration elements on the market do not properly fit into the Sea Recovery Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.
  • Page 276 Sea Recovery Ultra Whisper Rev July 2008 25 MICRON PREFILTER FOR THE ULTRA WHISPER COMPACT ITEM PART NUMBER DESCRIPTION 1-16 B107380002 PREFILTER ASSY UW/SE 2/4/6 25 EACH 07650209ST FILTER HOUSING/LID AQUA ER EACH 1 LID PREFILTER HOUSING UW-SE BOWL PREFILTER HOUSING UW-SE...
  • Page 277 Sea Recovery Ultra Whisper Rev July 2008 5 MICRON PREFILTER FOR THE ULTRA WHISPER COMPACT ITEM PART NUMBER DESCRIPTION 1-12 B107380001000 PREFILTER ASSY UW/SE 2/4/6 05 07650209ST FILTER HOUSING/LID AQUA ER EACH LID PREFILTER HOUSING UW-SE BOWL PREFILTER HOUSING UW-SE...
  • Page 278 EACH Note: Special lengths may be ordered from Sea Recovery. The end fittings on the High Pressure Hose are crimped into place using a special crimp machine. The High Pressure Hose is not repairable. If damaged replace the High Pressure Hose with a Sea Recovery supplied high pressure hose assembly.
  • Page 279 Sea Recovery Ultra Whisper Rev July 2008 KIT FOR REMOTE MOUNTING OF THE ULTRA WHISPER COMPACT STYLE R.O. MEMBRANE & VESSEL ASSEMBLY ITEM PART NUMBER DESCRIPTION B390380001 HOSE HP ASSY UW/SE MODULAR EACH 6 FEET LONG / 1,828mm LONG SPECIAL LENGTHS MAY BE ORDERED FROM THE FACTORY...
  • Page 280 Sea Recovery Ultra Whisper Rev July 2008 ANATOMY OF A SPIRAL WOUND REVERSE OSMOSIS MEMBRANE ELEMENT section 9 page 40 of 49...
  • Page 281 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION MEMBRANE AND VESSEL ASSEMBLY FOR ULTRA WHISPER 200 COMPACT STYLE 1-20 B196380007 MEMBRANE VESSEL ASSY 200 UWC 2408132500 VESSEL HIGH PRESSURE 450GPD AW EACH 2724011233 MEMBRANE 450GPD AW WITH BRINE SEAL...
  • Page 282 Sea Recovery Ultra Whisper Rev July 2008 Sub-section 9 - C pages 43 - 49 Exploded Parts Views For the Modular Style Only section 9 page 42 of 49...
  • Page 283 Separator Elements). Use only Sea Recovery supplied Prefiltration Elements. Third party prefiltration elements on the market do not properly fit into the Sea Recovery Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.
  • Page 284 Sea Recovery Ultra Whisper Rev July 2008 DUAL PREFILTER ASSEMBLY FOR ULTRA WHISPER COMPACT ITEM PART NUMBER DESCRIPTION 1-23 B107380004 PREFILTER ASSY UW/SE M4-600 07650209ST FILTER HOUSING/LID AQUA ER EACH LID PREFILTER UW-SE BOWL PREFILTER UW-SE 2614018800 O-RING 236 PREFILTER UW...
  • Page 285 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION ENERGY TRANSFER DEVICE FOR THE ULTRA WHISPER MODULAR STYLE 200 & 300 GALLON PER DAY MODEL 1-13 B153380001 ETD ASSY UW/SE M200 12182501EC HP PUMP ETD-22 EACH ENERGY TRANSFER DEVICE FOR THE ULTRA WHISPER MODULAR STYLE 400, 500 &...
  • Page 286 HOSE HP ASSY UWC 200 (6 Ft long) Note: Special lengths may be ordered from Sea Recovery. The end fittings on the High Pressure Hose are crimped into place using a special crimp machine. The High Pressure Hose is not repairable. If damaged replace the High Pressure Hose with a Sea Recovery supplied high pressure hose assembly.
  • Page 287 Sea Recovery Ultra Whisper Rev July 2008 ANATOMY OF A SPIRAL WOUND REVERSE OSMOSIS MEMBRANE ELEMENT section 9 page 47 of 49...
  • Page 288 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION MEMBRANE AND VESSEL ASSEMBLY FOR ULTRA WHISPER 200 MODULAR STYLE 1-23 B196380001 MEMBRANE VESSEL ASSY 200 UWM 2408132500 VESSEL HIGH PRESSURE 450GPD AW EACH 2724011233 MEMBRANE 450GPD AW WITH BRINE SEAL...
  • Page 289 Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION 1-16 B594380001 FRONT PANEL ASSY UW/SE 2020053817 PANEL FRONT UW/SE MODULAR EACH 10181510CC GAUGE 0-300 CBM.NPT EACH 05180851CC GAUGE BRACKET CBM SS EACH 2020043801 BRACKET PANEL SUPPORT UW EACH...

  • Page 290: Conversion Charts

    Sea Recovery Ultra Whisper Rev. A SECTION 10 CONVERSION CHARTS & INFORMATION TABLES section 10 page 1 of 8...
  • Page 291 Sea Recovery Ultra Whisper Rev. A NOTES: __________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________...

  • Page 292: Micron / Inch / Mesh Comparison Measurements

    Sea Recovery Ultra Whisper Rev. A MICRON / INCH / MESH COMPARISON MEASUREMENTS MICRON INCH INCH MESH (opening) .00003937 .0070 .00019685 .0075 .00039370 .0075 .00059055 .0078 .00078740 .0110 .00098425 .0130 .00118110 .0180 .00157480 .0260 .00196850 .0410 .00295275 .0850 .00393700 .1770 .00787400...
  • Page 293 Sea Recovery Ultra Whisper Rev. A section 10 page 4 of 8...

  • Page 294: Water Comparison Chart Gallons / Volume / Weight

    Sea Recovery Ultra Whisper Rev. A WATER COMPARISON CHART GALLONS / VOLUME / WEIGHT U.S. CUBIC CUBIC CUBIC GALLON FEET YARD METER SHORT METRIC 0.13 0.005 0.004 0.004 0.004 0.67 0.025 0.019 0.021 0.019 1.34 0.050 0.038 0.041 0.038 3.34 0.129...

  • Page 295: Ppm (Parts Per Million) Conversion Chart

    Sea Recovery Ultra Whisper Rev. A PPM CONVERSION CHART SPECIFIC SPECIFIC DISSOLVED CONDUCTANCE RESISTANCE SOLIDS RESISTANCE* IN MICROMHOS IN OHMS P.P.M. MHOS OHMS P.P.M. .0385 26,000,000 NONE 250.0 4,000 .0556 18,000,000 .02777 256.4 3,900 .0625 16,000,000 .03125 263.2 3,800 .0714 14,000,000 .03571...

  • Page 296: Pressure Comparison

    Sea Recovery Ultra Whisper Rev. A PRESSURE COMPARISON Kg/cm “Hg atmosphere Vacuum 0.0704 2.036 0.0689 6.895 0.0681 14.22 28.96 0.981 98.07 0.968 0.4912 0.0345 0.0339 3.386 0.03342 14.504 1.02 29.53 0.987 0.14504 0.0102 0.295 0.01 0.00987 14.7 1.033 29.92 1.013 101.3...

  • Page 297: Wire Size Cross Reference Chart

    Sea Recovery Ultra Whisper Rev. A WIRE SIZE CROSS REFERENCE CHART: American Wire Gauge Metric Wire Gauge Metric Wire dia inch sq. inch dia mm sq mm Size mm 0000 0.4600 0.1661 11.6840 107.1649 0.4096 0.1317 10.4038 84.9683 0.3648 0.1045 9.2659...

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