Page 1 Rev. A - 29 October 2008 FOR SYSTEM V3.00-MAY 2007 Aqua Matic 450-1 Aqua Matic 900-2 Aqua Matic 700-1 Aqua Matic 1400-2 Aqua Matic 900-1 Aqua Matic 1800-2 Manual PN B651120002A Sea Recovery Corp. 19610 S. Rancho Way Rancho Dominguez, Ca 90220 www.searecovery.com • sales@searecovery.com...
Page 3: Table Of Contents
- xviii Section 1 INTRODUCTION, COMPONENT IDENTIFICATION & EXPLANATION 1 - 20 Sea Recovery’s Approach to Desalination Osmosis & Reverse Osmosis Spiral Wound Reverse Osmosis Membrane Element Anatomy of a Reverse Osmosis Membrane Element Introduction to the System & Component Descriptions Component Identification Piping and Interconnect Diagram (P&ID)
Page 4 Aqua Matic 450-1800 Rev. A Prefiltration Interconnect Diagrams 18 - 19 Explanation of Pressure Transducers Prefiltration Configurations 21 - 25 Reverse Osmosis Membrane Element Note Installation of and specific to Aqua Matic Compact Style 26 - 37 Placement and securing the main system frame Component mounting 27 - 33 Tubing and Hose precautions...
Page 5 Aqua Matic 450-1800 Rev. A Commissioning and Start-Up Procedure of a New System 4 - 14 New System Initial Readings Log 15 - 16 Section 5 SYSTEM OPERATION Operating the Aqua Matic 1 - 18 Notes Regarding the Automated Operational Sequence Reverse Osmosis Membrane Element Warning Automatic Mode WITHOUT the Fresh Water Flush option 5 - 7...
Page 6 Aqua Matic 450-1800 Rev. A Aqua Matic COMPACT Style System Electrical 7 - 21 Aqua Matic Compact Style Electrical Wire Routing & Connection Illustrations 8 - 12 Strain Relief Identification Connecting Optional Differential Pressure Transducer Connecting Fresh Water Flush Connecting U.V. Sterilizer Connecting Remote Touch Screen Aqua Matic Compact Style Electrical Line Drawings 13 - 17...
Page 7: Copyright
Owner’s Manual. In addition, you agree not to use Sea Recovery’s trademarked name or Sea Recovery’s trademarked logo mark in any form or manner except with Sea Recovery Corporation’s written permission. Sea Recovery Corporation holds all rights to its copyrights and trademarks, and to the material contained in this Owner’s Manual.
Page 8 Aqua Matic 450-1800 Rev. A Sea Recovery’s Reverse Osmosis Desalination Systems are Type Accepted by the American Bureau of Shipping, ABS. American Bureau of Shipping. Safety, Service, Solutions These three goals define the activities of ABS. They are the bedrock upon which the American Bureau of Shipping’s commitment to set standards of excellence as one of the world’s leading ship classification societies is...
Page 9 Aqua Matic 450-1800 Rev. A...
Page 10: Federal Communications Commission Compliance
Aqua Matic 450-1800 Rev. A Sea Recovery’s Reverse Osmosis Desalination Systems comply with FCC FCC § 15.105 United States Federal Communications Commission Compliance FCC § 15.105 This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Page 11 Aqua Matic 450-1800 Rev. A...
Page 12: Limited Warranty
(over 120° F/under 32° F), drying out, or extreme pressures (over 1000 psig). In the event of a defect, a malfunction, or failure specifically covered by this warranty and during the warranty period, Sea Recovery will repair or replace, at its option, the product or component therein which upon examination by Sea Recovery appears to be defective.
Page 13 ™ System Warranty Registration INSTRUCTIONS: At the time of purchase of the Sea Recovery Reverse Osmosis water maker, please complete the warranty information listed below. After completing this form, please make a copy, and mail it to the address provided at the bottom of this form.
Page 14 ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ Mail a copy to: Sea Recovery Corporation P.O. Box 5288 Carson, California 90745-5288 U.S.A. Attention: Warranty Registration...
Page 15: System Identification Information Form
INSTRUCTIONS: It is important that this form is completely filled in by the owner at the time of purchase of the Sea Recovery Reverse Osmosis Desalinator. This information will be requested by our Service Department and Parts Order Desk whenever contacting Sea Recovery for technical assistance or by the Sales Department whenever ordering parts.
Page 16: Preface
Aqua Matic 450-1800 Rev. A PREFACE Thank you for your purchase of a Sea Recovery Aqua Matic Reverse Osmosis Desalination System. This manual contains instructions for the installation, operation, maintenance, and repair of the Sea Recovery Desalination System. This information is provided to ensure extended life and safe operation of your Sea Recovery system.
Page 17: System Information Screen
From time to time, Sea Recovery may make programming changes to the Control Logic (CONTROL VER), Display Logic (DISPLAY VER), and the Display Operating System (DISPLAY OS). Other physical production changes may also be made from time to time and are tracked by Sea Recovery through the System Serial Number.
Page 18: Specifications
Nominal 800 psi / / 56.25 Kg/cm / 5516 kPa EXTERNAL INSTALLATION WATER CONNECTIONS: Pipe sizes to be supplied by the installer for connection of the Sea Recovery supplied components Aqua Matic Feed Inlet: 3/4” MNPT Male National Pipe Thread U.S. Standard Brine Discharge 3/4”...
Page 19 Aqua Matic 450-1800 Rev. A WEIGHT: MODEL Compact Style Vertical Style Modular Style Aqua Matic 450-1 159 lbs / 72 kg 164 lbs / 74 kg 149 lbs / 67 kg Aqua Matic 700-1 162 lbs / 73 kg 167 lbs / 75 kg 152 lbs / 68 kg Aqua Matic 900-1 171 lbs / 77 kg...
Page 20 Aqua Matic 450-1800 Rev. A RECOMMENDED POWER WIRE SIZE TO Aqua Matic BOOSTER PUMP: Operating Phase Maximum Recommended Minimum Wire Size for Length of run Voltage Load 10 Ft / 3 meter 25 Ft / 8 meter 50 Ft / 15 meter 110-115 VAC Single 9.4 Ampere...
Page 21 Aqua Matic 450-1800 Rev. A Section 1 Introduction & Component Descriptions section 1 page 1 of 19...
Page 22 Aqua Matic 450-1800 Rev. A Notes: _________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ section 1 page 2 of 19...
Page 23 Reverse Osmosis, overcomes this natural phenomenon. By forcing sea or brackish water at high pressure through a semi permeable membrane potable water is realized. Reverse Osmosis Desalination Systems by Sea Recovery make possible the once impossible, potable water from undrinkable water sources.
Page 24 Aqua Matic 450-1800 Rev. A ANATOMY OF A SPIRAL-WOUND REVERSE OSMOSIS MEMBRANE ELEMENT section 1 page 4 of 19...
Page 25 Using 3rd party, Non Sea Recovery, components will void any and all Sea Recovery Warranty. We only wish to help you enjoy the luxury of owning a Sea Recovery R.O. System. Treat it properly by using only Sea Recovery supplied parts, consumables, and accessories.
Page 26 Aqua Matic 450-1800 Rev. A section 1 page 6 of 19...
Page 27 Aqua Matic 450-1800 Rev. A section 1 page 7 of 19...
Page 28 Aqua Matic 450-1800 Rev. A Aqua Matic MODULAR STYLE Control Panel AUTOMATION CONTROL BOX CONTENTS: Low Pressure Transducer [10] Pressure Differential Transducer [19] Low Pressure Transducer [23] High Pressure Manifold [30] High Pressure Transducer [31] Auto Back Pressure Regulator [32] Brine Discharge Flow Meter [33] Salinity Probe [39] Product Water Flow Meter [40]...
Page 29 4.5 GPM. covered by the Sea Recovery warranty. The resulting pressure at the High Pressure Pump CAUTION: If the thru-hull fitting is placed in a...
Page 30 1/10th or Elements and in turn provides lower system less the time of a Sea Recovery supplied prefilter maintenance costs. The Plankton Filter is available cartridge element. This will cause frequent shut...
Page 31 B. PRESSURIZATION SECTION: OIL WATER SEPARATOR ELEMENT WARNING: Provides the necessary pressure to force the product Use only Sea Recovery supplied filter elements. water through the R.O. Membrane Element. Third party oil water separator elements do not properly fit and the seams fall apart. They also allow 25.
Page 32 R.O. Membrane automatic water maker. Element & Vessel as shown in the above drawing. The Sea Recovery R.O. System will have either one C. BRINE DISCHARGE SECTION: or two R.O. Membrane Element & Vessel depending This section of the System carries the Brine Discharge on exact model.
Page 33 Aqua Matic 450-1800 Rev. A 36. Multi Media Filter Waste “T” *** is 41. 3-Way Product Water Diversion Valve, included with the Multi Media Electric Solenoid Actuated. Filter. This waste T is installed in The Controller energizes this line at the Brine Discharge fitting to valve to the “Potable”...
Page 34 Aqua Matic 450-1800 Rev. A Elbow 90 Male 45. Product Water Connector attaches to 54. Rinse Clean Inlet Valve *** the Potable Water unpressurized tank for connection of the Product Water hose. E. FRESH WATER FLUSH SECTION: Includes a Carbon Filter and an Automatic Motor Actuated Ball Valve that automatically flushes the system with fresh water.
Page 35 Aqua Matic 450-1800 Rev. A The Aqua Matic LOW PRESSURE PLATE ASSEMBLY COMPACT STYLE Low Pressure Plate Product Water Flow Meter Outlet to 3-Way Product Water Diversion FRONT VIEW Assembly Solenoid Valve Inlet Port "P" Contents: [33] Brine Discharge 3 Way Diversion Valve [41] Product Water Water Flow Flow Meter [40]...
Page 36 Aqua Matic 450-1800 Rev. A The Aqua Matic COMPACT STYLE High Pressure Plate Assembly Contents: [10] Low Pressure Transducer #1 [30] High Pressure Manifold [19] Differential Pressure Transducer #3 [31] High Pressure Transducer [23] Low Pressure Transducer #2 [32] Automated Back Pressure Regulator Assembly HIGH PRESSURE PLATE ASSEMBLY TOP FRONT VIEW High Pressure Back Plate...
Page 37 Aqua Matic 450-1800 Rev. A Aqua Matic MODULAR STYLE Automation Control Panel Contents: Aqua Matic MODULAR STYLE Automation Control Panel Brine Water ay Product Water Flow Sensor Solenoid Diversion V alve Product Water Low Pressure Automated Flow Sensor Transducers Back Pressure Regulator High Pressure Transducer Salinity Probe...
Page 38 Aqua Matic 450-1800 Rev. A F. FRESH WATER SYSTEM: smaller sized KW generator to start the system. This represents the boat or home’s fresh water Starting amperage is reduced by 40% with the Soft pressurized system. Pressurized fresh water is required Start installed.
Page 39: Helpful Terms
Aqua Matic 450-1800 Rev. A Helpful Terms to become familiar with: RECOVERY: The percentage of product water recovered from the feed water. BOUNDARY LAYER / CONCENTRATION POLARIZATION: When water permeates through the REJECTION: The percentage of Dissolved Solids membrane, nearly all the salt is left behind in the brine rejected from the Feed Water to Brine Discharge by channel.
Page 40 This page is intentionally blank.
Page 41 Aqua Matic 450-1800 Rev. A Section 2 Pre-Installation R.O. Membrane Care Boat System Installation & Land Installation section 2 page 1 of 56...
Page 42 Aqua Matic 450-1800 Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 2 page 2 of 56...
Page 43: System Storage And Installation Precautions And Information
System to the ship’s potable water system if the system contains chlorinated or brominated water. These chemicals destroy the copolymer components within the system. These oxidants and others also damage the R.O. Membrane Element. The Sea Recovery Optional Fresh Water Flush Accessory removes chlorine and bromine from the ship’s potable water system.
Page 44: Installation Cautions
Mechanical system utilized in the Marine environment the Aqua Matic system will require repair from time to time. Hidden or out of reach items may become forgotten, not maintained, and cause damage to other system components. Sea Recovery will refer any end user customer complaints regarding accessibility or installation problems back to the installer.
Page 45: Electrical Power Requirements
2. Inlet Thru Hull Fitting [1] with Forward Facing Scoop. The inlet Thru Hull Fitting must be minimum 3/4” and dedicated to only the Sea Recovery system. It is important that the installer utilizes a forward facing scoop so that the system receives a positive flow of water as the boat is under way. The fitting must be installed on the boats hull in a position that provides continual feed water flow without air to the system.
Page 46 Sea Recovery warranty. CAUTION: If the Sea Recovery System is connected to a Sea Chest or Stand Up Pipe, do not plumb the Sea Recovery System feed line to the “top” of the Sea Chest or Stand Up Pipe. If plumbed into the top of these feed water arrangements, the Sea Recovery System will experience continual shut down due to air inducement into the system.
Page 47: Visual Packing List Aqua Matic Compact Style
Aqua Matic 450-1800 Rev. A 6. VISUAL PACKING LIST Aqua Matic COMPACT STYLE: A. UNCRATING: 1. DO NOT DISCARD ANY PACKAGING UNTIL YOU HAVE FOUND & IDENTIFIED ALL PARTS! 2. Remove the Aqua Matic system from the shipping carton. 3. Some of the components are loose or separately packaged in the shipping container. CONTENTS OF AQUA MATIC COMPACT SYSTEM SHIPPING CRATE BOOSTER PUMP...
Page 48: Visual Packing List Aqua Matic Modular Style
Aqua Matic 450-1800 Rev. A 7. VISUAL PACKING LIST Aqua Matic MODULAR STYLE: A. UNCRATING: 1. DO NOT DISCARD ANY PACKAGING UNTIL YOU HAVE FOUND & IDENTIFIED ALL PARTS! 2. Remove the Aqua Matic Modular system’s components from the shipping carton. 3.
Page 49 Aqua Matic 450-1800 Rev. A OPTIONAL ACCESSORIES FOR THE AQUA MATIC MULTI-MEDIA FILTER ASSY P/N B071080002 DUAL PLANKTON FILTER P/N B008800002 PLANKTON FILTER SINGLE P/N B008800001 MEDIA SAND A100 QTY: 25 LBS HOSE CLAMP 3/4" SS QTY: 4 HOSE CLAMP 3/4" SS QTY: 8 MEDIA GARNET 8-12 QTY: 17 LBS...
Page 50: Dimensions Aqua Matic Compact Style
Aqua Matic 450-1800 Rev. A 8. DIMENSIONS Aqua Matic COMPACT STYLE: Overall Width (length of R.O. Membrane Vessel) "A" Aqua Matic Compact 450-1 & 900-2 "B" Aqua Matic Compact 700-1 & 1400-2 "C" Aqua Matic Compact 900-1 & 1800-2 "C" 46 15/16" 7 5/8"...
Page 51: Dimensions Aqua Matic Modular Style
Aqua Matic 450-1800 Rev. A 9. DIMENSIONS Aqua Matic MODULAR STYLE: a. Aqua Matic Modular Component Dimensions are Illustrated below. b. Other Aqua Matic Modular Individual Component Dimensions, standard and optional, are Illustrated on page 14 of this section. AQUA MATIC MODULAR STYLE COMPONENT DIMENSIONS 9 7/8"...
Page 52 Aqua Matic 450-1800 Rev. A 10. DIMENSIONS Aqua Matic Separate Components and Optional Accessories: AQUA MATIC STANDARD AND OPTIONAL INDIVIDUAL COMPONENT DIMENSIONS 16 1/2" 7 5/8" 9 7/8" 5 1/4" 419mm 251mm 194mm 133mm 3 1/2" 89mm 10 1/2" 8 1/4" 268mm 210mm BOOSTER PUMP...
Page 53: Piping And Interconnect Diagrams
Aqua Matic 450-1800 Rev. A 11. PIPING AND INTERCONNECT DIAGRAMS Several different Piping and Interconnect Diagrams are illustrated on the following pages. These illustrations include Standard configurations as well as various Optional Accessory configurations. Determine the Prefiltration and Post Filtration components that were supplied with the Aqua Matic being installed.
Page 54 Aqua Matic 450-1800 Rev. A Aqua Matic v3.00 Component Identification Piping and Interconnect Diagram This diagram is for reference only to illustrate "either / or Prefiltration Options, all Post Filtration Options, Differential Pressure Transducer, the Rinse Clean Valves, Fresh Water Flush, Remote Touch Pad, and Soft Motor Starter. Note: Placement of Pressure Pick-Up Ts depends on specific Prefiltration Configuration.
Page 55 Aqua Matic 450-1800 Rev. A Aqua Matic v 3.0 Piping & Interconnect Diagram with the following Configuration & Options: Prefiltration: Dual 10 inch Prefilters [15 & 16], Inline Vacuum/Pressure Gauges [4, 6, 8, & 21] Pressure Transducers: [10, 23, & 31] Post Filtration: Charcoal Filter [42], pH Neutralizer [43], and Ultra Violet Sterilizer [44] Automatic Fresh Water Flush System Cleaning System: none...
Page 56 Aqua Matic 450-1800 Rev. A Aqua Matic v 3.0 Piping & Interconnect Diagram with the following Configuration & Options: Prefiltration: Dual Plankton Filter [11], Dual 10 inch Prefilters [15 & 16], Inline Vacuum/Pressure Gauges [4, 6, 8, 13 & 21] Pressure Transducers: [10, 23, &...
Page 57 Aqua Matic 450-1800 Rev. A Aqua Matic v 3.0 Piping & Interconnect Diagram with the following Configuration & Options: Prefiltration: Dual Plankton Filter [11], Commercial Prefilter [14], Oil/Water Separator [20], and Inline Vacuum/Pressure Gauges [4, 6, 8, 13, 17, & 21] Pressure Transducers: [10, 19, 23, &...
Page 58 Aqua Matic 450-1800 Rev. A Most Common Prefiltration Options and Configurations To R.O. Membrane Vessel Assembly Optional Multi Media Filter [12] Inlet Optional Commercial Prefilter [14] Optional Oil/Water Separator [20] 19*** Optional Differential Pressure Transducer [19] Optional Inline Vacuum/Pressure Gauges [4, 6, 17, & 21] Automatic Fresh Water Flush System [49 - 52] 21*** 17***...
Page 59 Aqua Matic 450-1800 Rev. A Other Prefiltration Configurations To R.O. Membrane Vessel Assembly Dual 10 Inch Prefilter [15 & 16], Oil/Water Separator [20] Inlet Optional Differential Pressure Transducer [19] Inline Vacuum/Pressure Gauges [4, 6, 8, 13, &21] 19*** Automatic Fresh Water Flush System [49 - 52] 13*** 21*** From Boat's...
Page 60: Explanation Of Pressure Transducers
Aqua Matic 450-1800 Rev. A 12. EXPLANATION OF PRESSURE TRANSDUCERS: Standard Transducers: The Illustration to the right shows the Standard Low Low Pressure Low Pressure Transducer #1 Transducer #2 Pressure Transducers included with each Aqua Matic System. a. Low Pressure Transducer #1 [8] measures the pressure into the Prefiltration.
Page 61: Prefiltration Configurations
Aqua Matic 450-1800 Rev. A 13. PREFILTRATION CONFIGURATIONS: The following Illustrations show various Prefiltration and Pressure Transducer Options, Placement, and Configuration in a more simplified manner. Determine which prefiltration configuration your system has been supplied with and plan component placement accordingly. EITHER With Standard Dual 10 Inch Prefilters [15 &...
Page 62 Aqua Matic 450-1800 Rev. A With Dual or Single Plankton Filter [11], Pressure Differential Transducer [19], and Standard Dual 10 Inch Prefiltration [15 & 16]: Pressure Pressure Pressure Bronze Dual 10 Inch Prefilter Pick Up T Dual Plankton Filter Pick Up T Pick Up T Booster Pump Sea Strainer...
Page 63 Aqua Matic 450-1800 Rev. A With Optional Commercial Prefilter [14] and Oil/Water Separator [20] Prefiltration: Pressure High Pressure Pump w/ Motor Commercial Oil/Water Bronze Pick Up Prefilter Separator & Fresh W ater Flush By-Pass Booster Pump Sea Strainer [14] [20] [22] [25] Low Pressure...
Page 64 Aqua Matic 450-1800 Rev. A With Optional Single or Dual Plankton Filter [9], Commercial Prefilter [14], Pressure Differential Transducer [12], and Oil/Water Separator [15] Prefiltration: Pressure Pressure Commercial Oil/Water Bronze Dual Plankton Filter Pick Up T Pick Up T Prefilter Separator Sea Strainer Booster Pump...
Page 65: Reverse Osmosis Membrane Element Note
Aqua Matic. DOES THIS Sea Recovery Aqua Matic System HAVE R.O. MEMBRANE(S) INSTALLED OR NOT? If not, is it your intention to install the R.O. Membrane(s) at this time, or do you wish to install them at a later...
Page 66 Aqua Matic 450-1800 Rev. A Installation of Aqua Matic COMPACT STYLE REFER TO: ITEM 14. SPECIFIC TO Aqua Matic COMPACT STYLE SYSTEM ON PAGES 27 - 37 Installation of Aqua Matic MODULAR STYLE REFER TO: ITEM 15. SPECIFIC TO Aqua Matic MODULAR STYLE SYSTEM ON PAGES 38 - 53 LAND INSTALLATION REFER TO: ILLUSTRATIONS ON PAGES 54 &...
Page 67: Placement And Securing The Main System Frame
Sea Recovery warranty. Grind flat or use appropriate shims on uneven surfaces to ensure that mounting of the system components does not cause bending or warping.
Page 68 Aqua Matic 450-1800 Rev. A 3. The Sea Strainer [5] is mounted to a flat vertical surface, below water level, between the Inlet Sea Cock Valve [3] or the Inline Vacuum/Pressure Gauge [4] and Rinse Clean Inlet Valve [54] or the Inline Vacuum/Pressure Gauge [6] or Booster Pump [7].
Page 69 Aqua Matic 450-1800 Rev. A 9. The optional Plankton Filter [11], either the single or double housing version, is mounted to a flat vertical surface using the supplied screws. Allow minimum 4 inches (10 cm) below the bowl, and allow accessibility to the Plankton Filter for mesh screen removal and maintenance.
Page 70 Separator’s correct water flow enters the center core of the filter element and migrates to the outer surface of the filter element (opposite that of the Commercial prefilter). Prior to shipping Sea Recovery has placed Inlet and Outlet labels (stickers) indicating the correct plumbing. Follow the stickers, not the molded arrow and lettering.
Page 71 Aqua Matic 450-1800 Rev. A COMMERCIAL PREFILTER CONNECTION AND WATER FLOW Feed Water Feed Water Flow Out Flow IN Commercial Prefilter is plumbed as per the raised arrows and markings IN and OUT Feed Water Feed Water Flow Out Flow IN Feed Water Flow through the Commercial Prefilter Element is from the OUTSIDE of the Element to the INSIDE CENTER of the Element OIL/WATER SEPARATOR CONNECTION AND WATER FLOW...
Page 72 Aqua Matic 450-1800 Rev. A 14. Pressure Differential Transducer [19]. The optional Pressure Differential Transducer [19] threads into the center port of the Low Pressure Transducer Manifold. CAUTION: Take care to NOT cross the fine female threads in the manifold. Thread in clockwise finger tight.
Page 73 Aqua Matic 450-1800 Rev. A 15. Ultra Violet Sterilizer [44] Installation. The Ultra Violet UV Sterilizer [44] Installation Sterilizer will be Install UV Sterilizer to Back of Frame with Bolt Hex 1/4-20 x 1 1/4" SS mounted, by the Product Water factory, to the To Potable Water Storage Tank [46] System Frame if...
Page 74: Tubing And Hose Precautions
Aqua Matic 450-1800 Rev. A C. TUBING & HOSE PRECAUTIONS TUBE FITTING CONNECTIONS ASSEMBLY TUBING "O" RING a. Cut tube end square and clean. b. Loosen nut on fitting three turns. c. Insert tube into fitting until it bottoms. d. Loosen nut completely & remove tube with attached parts from body. e.
Page 75: Interconnecting Components With Supplied Hose
Aqua Matic 450-1800 Rev. A D. INTERCONNECTING COMPONENTS WITH SUPPLIED HOSE 1. Using the 3/4” (19 mm) I.D. clear braided hose supplied connect the Suction Line components, Low Pressure line components, and Brine Discharge Line components: Secure each connection with the supplied hose clamps. Ensure all Suction Hose connections use two hose clamps rotated 180 degrees with the screw heads facing the same direction.
Page 76 Aqua Matic 450-1800 Rev. A 4. If remote mounting the Reverse Osmosis Membrane and Pressure Vessel Assembly [27 & 28] ensure all High Pressure Hoses have sufficient slack and are not pulled tight into a sharp or immediate bend. E. CUSTOMER SUPPLIED FRESH WATER TANK [46] HIGH AND LOW LEVEL SWITCHES and CUSTOMER SUPPLIED ALARM Not Numbered on the Piping and Interconnect Diagram.
Page 77 Aqua Matic 450-1800 Rev. A Alarm ** owner/installer supplied provides an optional feature to the System Control Logic that audibly or visually signals the operator that the System has stopped operating. The output of this alarm circuit form the Main Printed Circuit Board is 12 VDC with MAXIMUM allowable current consumption of 1 (one) Ampere.
Page 78 Sea Recovery warranty. Grind flat or use appropriate shims on uneven surfaces to ensure that mounting of the system components does not cause bending or warping.
Page 79 Aqua Matic 450-1800 Rev. A 7. The Automatic Fresh Water Flush Check Valve [52] is mounted to a flat vertical surface, below water level, after the Booster Pump [7] Outlet and prior to the first prefiltration component. Mount the Automatic Fresh Water Flush Check Valve vertical with the arrow pointing UP.
Page 80 Aqua Matic 450-1800 Rev. A 11. Allow sufficient space after the Plankton Filter [11] Outlet for the Inline Vacuum/Pressure Gauge [13], if used. If the Multi Media Filter is installed this Inline Vacuum/Pressure Gauge [13] is not required as the Multi Media Filter includes inlet and outlet pressure gauges. 12.
Page 81 Aqua Matic 450-1800 Rev. A Pressure Differential Transducer [19] Notes: The optional Pressure Differential Transducer [19] threads into the center port of the Low Pressure Transducer Manifold. CAUTION: Take care to NOT cross the fine female threads in the manifold. Thread in clockwise finger tight. Using a wrench tighten an additional 45 degrees.
Page 82 (opposite that of the Commercial prefilter). Prior to shipping Sea Recovery has placed Inlet and Outlet labels (stickers) indicating the correct plumbing. Follow the stickers, not the molded arrow and lettering.
Page 83 Outlet of the High Pressure Pump to the Inlet of the R.O. Membrane Vessel Assembly. Longer length High Pressure Hoses are available from Sea Recovery. The High Pressure Pump and Motor is mounted in place with 4 supplied rubber isolation mounts.
Page 84 Aqua Matic 450-1800 Rev. A 19. Placement and securing the R.O. Membrane and Vessel Assembly [27] or [27 & 28] WATER FLOW OF SINGLE R.O. MEMBRANE ELEMENT PRESSURE VESSEL PRODUCT WATER OUT TO AUTOMATED CONTROL PANEL SYSTEM FRONT VIEW Single R.O. Membrane Pressure Vessel Assembly [27] BRINE OUTLET Aqua Matic Modular 450-1...
Page 85 Pressure Hoses are 6 Feet long (1829mm). Plan accordingly so that these supplied High Pressure Hoses will reach. Longer High Pressure Hoses can be ordered from Sea Recovery. DO NOT USE THIRD PARTY HIGH PRESSURE HOSES. Use of 3rd party, non Sea Recovery supplied, high pressure hoses will void warranty of those components that they connect to as well as any item damaged as a result of third party high pressure hose failure.
Page 86 Aqua Matic 450-1800 Rev. A 23. Placement and securing the Post Filters: Charcoal Filter [42] and pH Neutralizing Filter [43] Separately Mounted Attached together and mounted as one unit These two filters may be screwed together using a national pipe threaded close nipple.
Page 87 Aqua Matic 450-1800 Rev. A 27. Placement and securing the Control Panel Assembly The Control Panel requires water and electrical line connections from the other components of the system. Note the required connections illustrated and described below and locate the control panel in a logical placement that allows connection of these water and electrical lines.
Page 88: Tubing And Hose Precautions
Aqua Matic 450-1800 Rev. A B. TUBING & HOSE PRECAUTIONS TUBE FITTING CONNECTIONS ASSEMBLY "O" RING TUBING a. Cut tube end square and clean. b. Loosen nut on fitting three turns. c. Insert tube into fitting until it bottoms. d. Loosen nut completely & remove tube with attached parts from body. e.
Page 89 Aqua Matic 450-1800 Rev. A section 2 page 49 of 56...
Page 90 Aqua Matic 450-1800 Rev. A 1. Using the 3/4” (19 mm) I.D. clear braided hose supplied connect the Suction Line components, Low Pressure line components, and Brine Discharge Line components: Secure each connection with the supplied hose clamps. Ensure all Suction Hose connections use two hose clamps rotated 180 degrees with the screw heads facing the same direction.
Page 91 Aqua Matic 450-1800 Rev. A 4. 1/4” (6.35 mm) OD nylon tubing is supplied with applicable components for connecting Pressure Pick Up points to the Low Pressure Transducers [10, 19 & 23]. Use or non use of the 1/4” OD nylon tubing is dependent upon Prefiltration Options installed as illustrated and explained on pages 14 through 214 of this Section.
Page 92 Aqua Matic 450-1800 Rev. A Fresh Water Tank High Level Switch ** owner/installer supplied provides an optional feature to the System Control Logic that allows the System to shut off automatically when the Fresh Water Tank [46] is full, when the System is operated in the Automatic mode.
Page 93 Aqua Matic 450-1800 Rev. A F. ELECTRICAL CONNECTIONS Refer to Section 9 of this Owner’s Manual for all electrical wire routing and connection. G. CAUTION: The Reverse Osmosis Membrane Element(s) [27 & 28] must be kept wet else severe loss of production will occur.
Page 94 Feed Water Pump Check Valve the Inlet Non Return of the to keep prime in pipe. Sea Recovery System Feed Water Pump Strainer to protect Water Level If the System Booster Pump will be used then Feed Water Pump Size the Feed Pump to Deliver Minimum 5 psi, maximum 10 psi into the inlet of the Booster Pump.
Page 95 Strainer and Non Return Feed Water Pump to keep prime in pipe. Onward to the Inlet of the Sea Recovery System or Booster Pump as appropriate for proper flow and pressure Deep Well Side walls lined with PVC Pipe or no lining if the natural formation supports the walls.
Page 96 Aqua Matic 450-1800 Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 2 page 56 of 56...
Page 97 Aqua Matic 450-1800 Rev. A Section 3 Features Set Up Programing the System Calibrations & Function Tests section 3 page 1 of 12...
Page 98 Aqua Matic 450-1800 Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 3 page 2 of 12...
Page 99: Screen Contrast
Aqua Matic 450-1800 Rev. A 1. Features Set Up & Programming the Control Logic The Aqua Matic computer logic is set by Sea Recovery prior to shipping based on the features and optional equipment that shipped with the System at the time of ordering.
Page 100 Aqua Matic 450-1800 Rev. A B. Programming the Aqua Matic computer logic: 1. SCREEN CONTRAST Changes the viewing angle of the Touch Pad for easy viewing Screen Screen Screen Screen Touch the Logo Touch MENU Touch CONTRAST Touch & Move the BAR up or down Touch SAVE to save the change Touch CANCEL to revert to original setting.
Page 101 Aqua Matic 450-1800 Rev. A 4. MODEL SETUP. WARNING: The System logic must be informed as to the length and quantity of R.O. Membrane Elements that are installed in the System. If this information is incorrect the System will operate out of specifications with lower than required pressure producing less than specified amount of Product Water, or higher than required pressure which will prematurely foul the R.O.
Page 102 Aqua Matic 450-1800 Rev. A 5. FRESH WATER FLUSH OPTION SETUP Inform the Aqua Matic control logic if the Fresh Water Flush Option [49 - 52] is installed or is not installed. WARNING: The System will perform a Fresh Water Flush automatically each time the System is shut down.
Page 103 Aqua Matic 450-1800 Rev. A If the System Control Logic has been informed that the System DOES NOT include the Automatic Fresh Water Flush option, the operating screens will not display the Fresh Water Flush Charcoal Filter [51] and the Fresh Water Flush cycle screens. If the Fresh Water flush feature has been DISABLED during the FRESH WATER FLUSH SETUP, as explained on the previous page, then the information screens displayed above will appear.
Page 104: Brine Water And Product Water Flow Meter Calibration
Touch ENABLE LP3 SENSOR MENU 7. SALINITY CALIBRATION Calibrates the Salinity Probe [39] with the Control Logic. For this calibration procedure the operator must have on hand Test Solution calibrated to 800 PPM TDS NaCl, available from Sea Recovery Screen Screen Screen...
Page 105: Detect Remote
Aqua Matic 450-1800 Rev. A 9. DETECT REMOTE. Informs the Main Control Logic that a Remote Touch Screen [58] has been connected and requests the Control Logic to communicate with the Remote Touch Screen. Screen Screen Screen Screen Screen Touch the Logo Touch MENU Touch SERVICE Touch DETECT...
Page 106: Function Tests Of Electric Components
Aqua Matic 450-1800 Rev. A C. Function Tests of Electric Components: PRIOR TO ASSUMING THAT AN ELECTRICAL COMPONENT IS BROKEN OR NON FUNCTIONAL PERFORM A FUNCTION TEST TO DETERMINE IF IT IS OPERABLE OR NOT. Function Tests can be performed at the Touch Screen for the following Electrical Components: •...
Page 107: System Information Screen
From time to time, Sea Recovery may make programming changes to the Control Logic (CONTROL VER), Display Logic (DISPLAY VER), and the Display Operating System (DISPLAY OS). Other physical production changes may also be made from time to time and are tracked by Sea Recovery through the System Serial Number.
Page 108 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ section 3 page 12 of 12...
Page 109: New System Commissioning
Aqua Matic 450-1800 Rev. A Section 4 New System Commissioning (First Time Start Up of a New System) section 4 page 1 of 16...
Page 110 Aqua Matic 450-1800 Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 4 page 2 of 16...
Page 111: System Commissioning Notes
If the R.O. Membrane Element Serial Number tag is missing or does not contain a serial number and date, then immediately contact the company that sold the system to you, the installer, or Sea Recovery. section 4 page 3 of 16...
Page 112 Dual Prefilter [15 & 16] or Commercial Prefilter [14] check for pleated cartridge filter elements e. Oil/water Separator [20] check for Oil/water Separator filter element f. R.O. Membrane(s) [27 or 27 & 28] check for Sea Recovery Serial Number and Date on the label attached to each pressure vessel.
Page 113 Aqua Matic 450-1800 Rev. A 6. Function Tests of Electric Components: PRIOR TO ASSUMING THAT AN ELECTRICAL COMPONENT IS BROKEN OR NON FUNCTIONAL PERFORM A FUNCTION TEST TO DETERMINE IF IT IS OPERABLE OR NOT. Function Tests should be performed as part of the commissioning procedure. Function tests can be performed from the Touch Screen for the following Electrical Components: •...
Page 114 Aqua Matic 450-1800 Rev. A BPR OUT: Back Pressure Regulator [32] Motor Actuator will rotate counter clock wise momentarily. At the Controller Printed Circuit Board the BPR STATUS LED “REVERSE” will illuminate momentarily. The actuator motor will not rotate out if the valve is greater than 8 turns open. U.V.
Page 115 Aqua Matic 450-1800 Rev. A 8. Prime the System. The Aqua Matic requires proper Feed Water Pressure signal from the Low Pressure Transducer [23] and proper Brine Discharge Water Flow signal from the Flow Meter Brine Discharge [33]. If the Low Pressure Transducer [23] does not receive pressure indicating that the Booster Pump [7] is not delivering feed water the System will shut down within 10 seconds.
Page 116 Aqua Matic 450-1800 Rev. A maintain proper functioning of the System. 10. The System may be manually stopped, or it may be programmed to stop at a given time or given volume of Product Water production. 11. If the EMERG STOP is touched the System will immediately stop all functions. 12.
Page 117 Aqua Matic 450-1800 Rev. A 10. MULTI MEDIA FILTER BACK WASH AND RINSE: If the System is equipped with a Multi Media Filter [12] it must be back washed and rinsed. New gravel and sand contain fines that must be backwashed from the multi media filter prior to operating the System. Instructions for Backwashing of the Multi Media Filter: a.
Page 118 WARNING: If any auxiliary valve is installed in these lines, it will damage the Aqua Matic if left closed during starting and/or operation of the system. The resulting damage to the system is attributed to improper installation, is the liability of the operator, and is not covered by the Sea Recovery warranty. 12. START the System.
Page 119 Aqua Matic 450-1800 Rev. A If the READY TO START Screen looks like this, without the Automatic Fresh Water Flush Charcoal Filter [51] then the System Control Logic has been set without the Automatic Fresh Water Flush option. If the Automatic Fresh Water Flush option is not installed this screen is correct.
Page 120 Sea Recovery warranty. DO NOT subject the Aqua Matic to temperatures below 32º Fahrenheit / 0º Celsius unless the Aqua Matic has been rinsed with a solution of product water with twenty percent food grade glycerin (propylene glycol) as described in Section 6 of this Owner’s Manual.
Page 121 Aqua Matic 450-1800 Rev. A Minute at minimum 25 PSI and maximum 60 PSI (3.8 Liters per minute at minimum 172 kPa and maximum 414 kPa) • If the Minimum of 1 U.S. Gallons Per Minute at minimum 25 PSI (minimum 3.8 Liters per minute at minimum 172 kPa) is not achieved the Aqua Matic may not fully flush the system with sufficient fresh water required to displace the feed water (sea water).
Page 122 Sea Cock Valve when ever the System is not in use. This will protect the boat from water flooding should a hose or component fail. 21. Fill in the Sea Recovery Aqua Matic NEW SYSTEM INITIAL READINGS form on the following page. section 4 page 14 of 16...
Page 123 Aqua Matic 450-1800 Rev. A Sea Recovery Aqua Matic NEW SYSTEM INITIAL READINGS At the time of commissioning the NEW system, record the following information after one hour of continuous proper operation of the system. Retain this form in this Owner’s Manual for the owner and operator’s future reference. This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Aqua Matic.
Page 124 Aqua Matic 450-1800 Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 4 page 16 of 16...
Page 125: Automatic Mode Without The Fresh Water Flush Option
Aqua Matic 450-1800 Rev. A Section 5 System Operation Automatic Mode WITHOUT the Fresh Water Flush option refer to pages 3 through 4, and 5 through 7 Automatic Mode WITH the Fresh Water Flush option refer to pages 3 through 4, 8 through 10 Manual Mode refer to pages 3 through 4, and 11 through 14 section 5 page 1 of 18...
Page 126 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ section 5 page 2 of 18...
Page 127 Aqua Matic 450-1800 Rev. A IMPORTANT Notes regarding the Automated operational sequence: Note: During operation, touching EMERG STOP at any time immediately stops all functions of the System. Touch EMERG STOP ONLY in case of an emergency such as human safety concern, substantial water leak, electrical safety issue, etc.
Page 128 Celsius, will cause extensive damage to the Aqua Matic as the water expands within the System during the freezing process. Resulting damage to the Aqua Matic System caused by freezing temperatures is attributed to improper operator care and protection, is the liability of the operator, and is not covered by the Sea Recovery warranty.
Page 129 Option is not installed and the control logic has been informed that the Fresh Water Flush Option is not installed. 3. After the control logic has initiated itself, the first interactive screen with the Sea Recovery and Aqua Matic Logos will appear indicating that the System is ready to Start 4.
Page 130 Sea Recovery warranty. DO NOT subject the Aqua Matic to temperatures below 32º Fahrenheit / 0º Celsius unless the Aqua Matic has been rinsed with a solution of product water with twenty percent food grade glycerin (propylene glycol) as described in Section 6 of this Owner’s Manual.
Page 131 Aqua Matic 450-1800 Rev. A 8. Stopping the System: To manually Stop the System Touch STOP at any of these screens: Screen Screen Info 10th Screen Info 11th Screen Info 061 or 059 Touch STOP Touch STOP Touch STOP SHUTTING DOWN 12th Screen 13th Screen System has Stopped...
Page 132 Fresh Water Flush Option. 3. After the control logic has initiated itself, the first interactive screen with the Sea Recovery and Aqua Matic Logos will appear indicating that the System is ready to Start 4.
Page 133 Sea Recovery warranty. DO NOT subject the Aqua Matic to temperatures below 32º Fahrenheit / 0º Celsius unless the Aqua Matic has been rinsed with a solution of product water with twenty percent food grade glycerin (propylene glycol) as described in Section 6 of this Owner’s Manual.
Page 134 Aqua Matic 450-1800 Rev. A 8. Stopping the System: To Set Automated Shut Down proceed as follows: Screen Screen Screen Info 060 or 058 Touch Touch and slide Volume or Timer Bar System will automatically shut down at AUTO then Touch set Volume or Time SHUTDOWN VOLUME or TIMER SHUTDOWN...
Page 135 2. Switch the Electrical Power Source, boat or home’s circuit breaker to the system "ON". 3. After the control logic has initiated itself, the first interactive screen with the Sea Recovery and Aqua Matic Logos will appear indicating that the System is ready to Start 4.
Page 136 Do not exceed PRODUCT Water Production as listed below: Model Number per 1 hour of operation: U.S. Gallons Liters SRC Aqua Matic 450-1 19 GPH 71 LPH SRC Aqua Matic 700-1 29 GPH 110 LPH SRC Aqua Matic 900-1...
Page 137 Sea Recovery warranty. DO NOT subject the Aqua Matic to temperatures below 32º Fahrenheit / 0º Celsius unless the Aqua Matic has been rinsed with a solution of product water with twenty percent food grade glycerin (propylene glycol) as described in Section 6 of this Owner’s Manual.
Page 138 Aqua Matic 450-1800 Rev. A 12. Stopping the System from MANUAL Mode operation: 7th Screen 7th Screen 8th Screen 9th Screen Touch to decrease operating Touch STOP Touch RETURN Touch RETURN Pressure below 200 PSI Screen Screen Screen touch RETURN INFO After several minutes of inactivity the screen will change to the Logo Screen...
Page 139 Aqua Matic 450-1800 Rev. A Sea Recovery Aqua Matic DAILY SYSTEM READINGS Make Copies of this form and fill one in each time the System is operated. Record the following information after one hour of continuous proper operation of the system, or just prior to stopping the System.
Page 140 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ section 5 page 16 of 18...
Page 141 Aqua Matic 450-1800 Rev. A Sea Recovery Aqua Matic DAILY SYSTEM READINGS Make Copies of this form and fill one in each time the System is operated. Record the following information after one hour of continuous proper operation of the system, or just prior to stopping the System.
Page 142 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ section 5 page 18 of 18...
Page 143 Aqua Matic 450-1800 Rev. A Section 6 System Storage & R.O. Membrane Element Cleaning section 6 page 1 of 18...
Page 144 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ section 6 page 2 of 18...
Page 145: Membrane Element Handling & System Storage Cautions
CHEMICALS. Third party chemicals are not compatible with various materials used in the Sea Recovery System. copolymer parts within the Sea Recovery System will be dissolved by third party chemicals. Third party chemicals will destroy the Sea Recovery R.O. Membrane Element. Damage to the Sea Recovery System or components within the System are not covered by the Sea Recovery Warranty.
Page 146: Once Through Rinse Preparation
Aqua Matic 450-1800 Rev. A Aqua Matic v3.00 ONCE THROUGH RINSE 37** Inlet Outlet Outlet Inlet 55*** 46** 48** 21*** 47** 8*** 53** 4*** 54*** 6*** Illustrated above is the Aqua Matic Water Flow in a Once Through Configuration This is used to Rinse the System with Fresh Water, to Winterize the System, and also to Discharge the contents of the cleaning solution bucket.
Page 147 Aqua Matic 450-1800 Rev. A The below Illustration demonstrates a simplified Once Through Configuration This is used to Rinse the System with Fresh Water, to Winterize the System, and also to Discharge the contents of the cleaning solution bucket. SIMPLIFIED AQUA MATIC ONCE THROUGH RINSE Sea Strainer Booster Pump...
Page 148 Aqua Matic 450-1800 Rev. A When the instructions within this section state “configure for Once Through Rinse” proceed as follows: a. Configure the Suction line for a Once Through Configuration as illustrated in the drawings at the TOP of pages 4 and 5 of this section.
Page 149: Short Term Shutdown
Aqua Matic 450-1800 Rev. A A. SHORT-TERM SHUTDOWN: A short-term shutdown is defined as a period of time in which the system is not utilized for up to four weeks. An effective short-term protection for the system and R.O. membrane element is a Fresh Water Rinse of the entire system with fresh water (product water from the system).
Page 150 Aqua Matic 450-1800 Rev. A 6. Operation of the System will deplete the Fresh Water or Water and Propylene Glycol mixture in the bucket [53]. Just prior to depleting the Water or mixture in the Bucket [53] Stop the System. Proceed as follows: 7th Screen 8th Screen 9th Screen...
Page 151: Long Term Shutdown
20 gallons (76 liters) of potable water. Items Required: Sea Recovery Storage Chemical SRC SC 2 Gallons / 7.5 liters of food grade glycerin (propylene glycol) if the System will be Winterized NOTE: If the system is equipped with an automatic Fresh Water Flush Accessory then it is not necessary to read this Chapter A as long as the Automatic 7 day Fresh Water Flush cycle remains active.
Page 152 / 7.5 liters) food grade glycerin (propylene glycol) to the fresh water in the Bucket [53]. This prevents the water in the system from freezing. 8. Add to the Fresh Water in the bucket or Fresh Water and Propylene glycol 4 ounces of Sea Recovery Storage Chemical SRC SC.
Page 153 Aqua Matic 450-1800 Rev. A 12. FREEZING TEMPERATURE WARNING: If the System will be exposed to freezing temperatures the Post Filtration Section of the System must be drained of all Product Water. a. Charcoal Filter [42] Remove the Charcoal Filter bowl. Remove the water from the bowl.
Page 154 R.O. membrane element. If the R.O. Membrane Element is excessively fouled and in-field cleaning is not successful, the R.O. Membrane Element may be returned to Sea Recovery or to one of Sea Recovery’s many Service Dealers for professional chemical cleaning. If your membrane requires professional cleaning, please contact Sea Recovery for a Return Authorization Number, price quotation, and return instructions.
Page 155 WARNING: DO NOT MIX DIFFERENT CLEANING CHEMICALS TOGETHER. DO NOT USE DIFFERENT CLEANING CHEMICALS TOGETHER AT THE SAME TIME. MIX THE CLEANING CHEMICALS SEPARATELY AND USE THEM SEPARATELY. USE ONLY SEA RECOVERY SUPPLIED CHEMICALS. NEVER USE THIRD PARTY, NON SEA RECOVERY, CHEMICALS.
Page 156 Aqua Matic 450-1800 Rev. A 2. R.O. MEMBRANE ELEMENT CLEANING INSTRUCTIONS: Product Water Required, in U.S. Gallons for Cleaning of the R.O. Membrane Element: Chemical Rinse Cleaning Second Total water water water rinse water water required required required required required CC-1 CC-2 CC-3...
Page 157 Once again, fill a 10-gallon container [53] with 10 gallons (38 liters) clean, fresh water. i. Add to the 10 gallons of fresh water 1.5 lbs of Sea Recovery Membrane Cleaning Compound MCC 1, MCC 2 or MCC 3. Thoroughly mix the solution until the cleaning compound has dissolved.
Page 158 Aqua Matic 450-1800 Rev. A p. One final time, fill a 10-gallon container [53] with 10 gallons (38 liters) clean, fresh water. q. WARNING: IF THE SYSTEM WILL BE EXPOSED TO FREEZING TEMPERATURES add twenty percent (2 gallons / 7.5 liters) food grade glycerin (propylene glycol) to the fresh water in the Bucket [53]. This prevents the water in the system from freezing.
Page 159 Aqua Matic 450-1800 Rev. A x. Operation of the System will deplete the cleaning solution in the bucket [53]. Just prior to depleting the solution in the Bucket [53] Stop the System as follows: 7th Screen 8th Screen 9th Screen Screen Screen Touch STOP...
Page 160 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 6 page 18 of 18...
Page 161 Aqua Matic 450-1800 Rev. A Section 7 Troubleshooting Abnormalities section 7 page 1 of 41...
Page 162 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 7 page 2 of 41...
Page 163 Aqua Matic 450-1800 Rev. A Troubleshooting This section deals with abnormal occurrences of the Aqua Matic system. Some occurrences may have many different causes. For each symptom, one or more causes are given. In turn, each cause has one or more corresponding tests to help identify whether the cause of the occurrence is the correct one.
Page 164 Aqua Matic 450-1800 Rev. A From time to time, Sea Recovery may make changes to the Control Logic (CONTROL VER), Display Logic (DISPLAY VER), and the Display Operating System (DISPLAY OS). Other production changes are tracked by Sea Recovery through the System Serial Number.
Page 165 Aqua Matic 450-1800 Rev. A Please! Be specific when reporting problems with the System. You must inform us of your specific System Model Number and Serial Number. This allows us to look up your particular System’s test records and expedites our ability to assist you. If we are given a wrong model number or wrong serial number this will lead to frustration for you, wrong troubleshooting information from us, and failure to diagnose or correct the problem.
Page 166 Aqua Matic 450-1800 Rev. A Screen SYSTEM FAULT CODE 4 TANK LOW Fresh Water Tank level was too low. During the Fresh Water Flush Cycle the customer installed Tank Level Switch opened signaling the System Control Logic that the Fresh Water Storage Tank [46] is low and does not contain sufficient Fresh Water for the System to perform a Fresh Water Flush Cycle.
Page 167 Aqua Matic 450-1800 Rev. A a. Check the brass coupling that connects the valve stem and gear box shaft to ensure it allows free movement and turning. b. Check for external signs of corrosion or water intrusion into the Actuator housing. c.
Page 168 Aqua Matic 450-1800 Rev. A Screen SYSTEM FAULT CODE 13: TANK SWITCH FAULT The customer supplied Fresh Water Tank Level switches failed. Check the wiring and operation of switches. If Tank Level Switches are not in use, terminals must be jumpered. Proceed in this order: a.
Page 169 Aqua Matic 450-1800 Rev. A B. TROUBLE OR ERROR SCREENS: Screen This terminal is locked by the main. This is an information panel. This message will appear when the Remote Touch Pad is attempting to access a feature that is not allowed at the Remote Touch Pad and must only be performed at the Main Touch Pad.
Page 170 Sea Recovery warranty. CAUTION: If the thru-hull fitting has been placed in a position on the underside of the hull that allows air to...
Page 171 Sea Recovery warranty. CAUTION: If the Sea Recovery System is connected to a Sea Chest or Stand Up Pipe, do not plumb the Sea Recovery System feed line to the “top” of the Sea Chest or Stand Up Pipe. If plumbed into the top of these feed water arrangements, the Sea Recovery System will experience continual shut down due to air inducement into the system.
Page 172 Aqua Matic 450-1800 Rev. A Problems & Symptoms appearing and caused by the SEA COCK VALVE [2]: a. The Sea Cock Valve is closed when attempting to Start the System. System does not register feed water flow and feed water pressure when attempting to start. The SYSTEM FAULT CODE 2 LOW PRESSURE screen appears and the System shuts down.
Page 173 Aqua Matic 450-1800 Rev. A 5. SEA STRAINER [5]: Problems & Symptoms appearing and caused by the Sea Strainer: a. The Sea Strainer O-Ring seal is not properly seated, is worn, or is not properly compressed allowing air to enter the Feed Line. •...
Page 174 Aqua Matic 450-1800 Rev. A • The 1/4 inch O.D. tube connecting the T-Connector to the Low Pressure Transducer Manifold may become kinked or debris may block the tube. Solution: Replace any hose or tube that is kinked. Disconnect each end of the tube and blow air through the tube to ensure that it is not blocked.
Page 175 R.O. Membrane Element and extensive damage to the High Pressure Pump. Damage to the R.O. Membrane Element or High Pressure Pump caused by the use of third party, non Sea Recovery, Prefilter Elements is the responsibility and liability of the operator and not covered by the Sea Recovery Warranty.
Page 176 R.O. Membrane Element and extensive damage to the High Pressure Pump. Damage to the Sea Recovery System caused by the use of third party, non Sea Recovery, Prefilter Elements is the responsibility and liability of the operator and not covered by the Sea Recovery Warranty.
Page 177 Element and extensive damage to the High Pressure Pump. Damage to the Sea Recovery System caused by the use of third party, non Sea Recovery, Oil/Water Separator Elements is the responsibility and liability of the operator and not covered by the Sea Recovery Warranty.
Page 178 Aqua Matic 450-1800 Rev. A 17. LOW PRESSURE TRANSDUCER #2 [23] last prefiltration component Outlet / High Pressure Pump Inlet The Low Pressure Transducer #2 is for line pressure pick up at the Inlet of the High Pressure Pump. The Low Pressure Transducer sends a DC voltage signal to the System Control Logic. The minimum value is .5 VDC when no pressure is applied to it, and the maximum value that the System will accept is 4.5 VDC.
Page 179 Aqua Matic 450-1800 Rev. A Prior to assuming that the High Pressure Pump’s Electric Motor has failed, perform a Function Test as described in Section 3 of this Owner’s Manual. a. The Single Phase (115 or 230 VAC) Electric Motor “hums”, pulls starting current (locked rotor) amperage, does not rotate, and trips the supply power circuit breaker when attempting to operate the System.
Page 180 High Pressure Pump has lost Flow and or Pressure then return the High Pressure Pump to Sea Recovery for servicing. f. The High Pressure Pump leaks water between the pump and motor.
Page 181 High Pressure Pump. 20. HIGH PRESSURE HOSE [26 & 29]: The High Pressure Hose has been assembled with crimp fittings by Sea Recovery. The High Pressure Hose is NOT repairable. Should a leak, damage, or failure develop replace the High Pressure Hose.
Page 182: Membrane Element Cleaning
Aqua Matic 450-1800 Rev. A expand outward during operation causing irreversible mechanical damage to the R.O. Membrane Element resulting in higher than normal Product Water Flow and High Product Water Salinity. Solution: Replace the R.O. Membrane Element. NEVER place two Brine Seals on one R.O. Membrane Element.
Page 183 Aqua Matic 450-1800 Rev. A • The High Pressure fittings entering the Pressure Vessel are O-Ring sealed at the End Plug that they attach to. Should a leak develop at a High Pressure Fitting inspect the respective O-Ring for signs of wear or damage.
Page 184 Aqua Matic 450-1800 Rev. A Element(s) from prematurely fouling. The System Control Logic will also not allow the System Operating pressure to exceed 950 PSI. This protects the R.O. Membrane Element(s) and the High Pressure Pump Electric Motor. CAUTION: Should the set screws loosen causing the coupler, between the Motor shaft and or the Back Pressure Regulator shaft, to become loose the Motor and Valve shafts MUST be calibrated and Synchronized prior to tightening the set screws to the shafts, refer to Section 8 of this Owner’s Manual.
Page 185 Aqua Matic 450-1800 Rev. A 25. BRINE DISCHARGE FLOW METER [33]: The Brine Discharge Flow Meter measures the brine water rate of flow from the R.O. Membrane Element & Vessel. By adding the amount of Product Water flow to the Brine Discharge Flow the operator is able to determine the total Feed Water Flow which is helpful in diagnosing problems with the High Pressure Pump.
Page 186 Aqua Matic 450-1800 Rev. A This 90 degree elbow fitting or Multi Media Filter Waste T fitting attaches to the over board thru-hull fitting for connecting the brine discharge hose. If it breaks or cracks replace it. 28. THRU HULL DISCHARGE FITTING [37] ** The Discharge Thru-Hull Fitting should be installed above water level for discharge of the Brine Discharge Water from the system.
Page 187 Aqua Matic 450-1800 Rev. A Locate the damaged or missing Product Water O-Ring and replace it. Locate the cracked End Plug and replace it. Locate the blockage in the Brine Discharge Line. • The Product Water Flow rate is lower than normal because the Feed Water temperature is lower than normal, the Feed Water salinity is higher than normal, or the R.O.
Page 188 Replace the element as necessary. CAUTION: Use only Sea Recovery replacement pH cartridges. Third party pH cartridges are for use with very low flow rates and cause excessive restriction resulting in Product Water Line pressure build up. These third party cartridges will damage the R.O.
Page 189 Aqua Matic 450-1800 Rev. A Solution: Replace the U.V. Lamp with a new lamp. • The U.V. Lamp illuminated steady but has lost it’s original intensity. Solution: Replace the U.V. Lamp with a new lamp. • The U.V. Lamp does not illuminate at all. Solution: Replace the U.V.
Page 190 Aqua Matic 450-1800 Rev. A 52. Feed water Check Valve ensures that the fresh water used to flush the system travels through the system and prevents it from exiting the inlet thru hull fitting [1]. Fresh Water Flush 2-Way Solenoid Valve [49] is normally closed and actuates to open during the fresh water flush cycle to allow fresh water into the system.
Page 191 Aqua Matic 450-1800 Rev. A These two 3-way PVC Ball Valves are used in conjunction with each other to simplify the storage and cleaning procedures by allowing the operator to turn a valve rather than disconnect a hose. Also used for a manual fresh water flush if the Automatic Fresh Water Flush System [40 &...
Page 192 Aqua Matic 450-1800 Rev. A D. AQUA MATIC SYSTEM OPERATION CONTROL SEQUENCE & PROCESS: The following Control Sequence & Process explanation is a technical sequence which refers to positions on the Main Printed Circuit Board illustrated below. Low Press Low Press Low Press Hi Press Salinity Probe...
Page 193 Aqua Matic 450-1800 Rev. A CONTROL STATUS LEDs = CPU is functional = Fresh Water Flush Solenoid Valve FEED = Feed Water Pump (for land installations) Electric Motor = Booster Pump Electric Motor = High Pressure Pump Electric Motor = 3-Way Product Water Diversion Solenoid Valve = Ultra Violet Sterilizer = Auxiliary output signal = Auxiliary output alarm signal...
Page 194 Aqua Matic 450-1800 Rev. A If low pressure is OK for 3 continuous seconds, then the system starts to pressurize. (New Screen) DV and UV are kept off until product water flow reaches 1/3 of normal product flow and TDS indication is held at “TDS HIGH”...
Page 195 Aqua Matic 450-1800 Rev. A When the system is off, the “MENU” switch is visible. Pressing this switch causes the system to go to menu mode. In this mode the following functions can be selected: (a) System Information Displays the unit serial number, unit size, FWF option status, total hours of operation and firmware versions of both display and controller.
Page 196 Aqua Matic 450-1800 Rev. A Every time the system encounters a fault, that fault condition is memorized even if the system power is removed. In order to erase this fault condition, the RESET switch on the screen must be pressed (while the system is ON). The fault conditions are: CODE DESCRIPTION...
Page 197: Electrical And Electronic Troubleshooting
Aqua Matic 450-1800 Rev. A E. ELECTRICAL AND ELECTRONIC TROUBLESHOOTING CAUTION: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary to Troubleshoot and Repair abnormalities or failures in the Electrical and Electronic circuits and components. The following procedures expose the technician to High Voltage and electrical shock hazard.
Page 198 Aqua Matic 450-1800 Rev. A • Power and control signals may not be reaching the Touch Screen. Solution: Check for a loose wire or connection between the Main Printed Circuit Board and the Touch Screen. e. The Touch Screen does not respond when Touching a “switch” or feature directly over the outline of the “switch”...
Page 199 Aqua Matic 450-1800 Rev. A the System is operated in the Automatic mode. Additionally, the System will not start in the Automatic mode when the Fresh Water Tank High Level Switch signals the System Control Logic that the Fresh Water Tank [46] is full.
Page 200 Aqua Matic 450-1800 Rev. A Should the High Pressure Pump Electric Motor fail to start check for operating voltage at the following component and in the following order: a. High Pressure Pump Electric Motor Power Leads at the Electric Motor Junction Box b.
Page 201 Aqua Matic 450-1800 Rev. A U.V. Sterilizer If the 12 VDC Power Supply is not functional then all of the above components will not function, and the System will not function. Should the 12 VDC Power Supply fail, check for allowable high voltage (64 to 264 VAC) into it and regulated low voltage (12 VDC) out of it: a.
Page 202 This page is intentionally blank.
Page 203: Maintenance & Repair
Aqua Matic 450-1800 Rev. A Section 8 Maintenance & Repair section 8 page 1 of 30...
Page 204 Aqua Matic 450-1800 Rev. A ____________________________________________________________________________ Notes: ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 8 page 2 of 30...
Page 205 Aqua Matic 450-1800 Rev. A From time to time, Sea Recovery may make changes to the Control Logic (CONTROL VER), Display Logic (DISPLAY VER), and the Display Operating System (DISPLAY OS). Other production changes are tracked by Sea Recovery through the System Serial Number.
Page 206: Maintenance & Repair Notes
Sea Recovery Corp. Use of non authorized or misuse of authorized chemicals voids warranty. Never use third party so called “Reverse Osmosis Chemicals” for storage or cleaning.
Page 207: Operator Maintenance Intervals
This is based upon factual data compiled from Sea Recovery installations around the world. However, this schedule must be adjusted to each individual system depending upon the variables listed.
Page 208: Individual Component Maintenance & Repair
Sea Recovery System WILL result if incompatible components are used in the Sea Recovery System. Damage caused to the Sea Recovery System as a result of third party components is the liability and responsibility of both the Marine Dealer that sold the component for use in the Sea Recovery System as well as the Owner/Operator that purchased and installed the third party component in the Sea Recovery System and is not covered by the Sea Recovery Warranty.
Page 209 Sea Recovery warranty. CAUTION: If the Sea Recovery System is connected to a Sea Chest or Stand Up Pipe, do not plumb the Sea Recovery System feed line to the “top” of the Sea Chest or Stand Up Pipe. If plumbed into the top of these feed water arrangements, the Sea Recovery System will experience continual shut down due to air inducement into the system.
Page 210 Aqua Matic 450-1800 Rev. A 6. Inline Vacuum / Pressure Gauges [6]: If the Vacuum/Pressure gauge needle does not move; or does not register proper vacuum or pressure this may be caused by a plugged orifice. The Vacuum/Pressure Gauges have a very small orifice at the bottom of the pipe fitting end.
Page 211 Tighten the bolts evenly. Thoroughly prime the pump. Some Electric Motors supplied by Sea Recovery have permanently sealed and lubricated bearings. Others require lubrication from time to time. If your Electric Motor has grease jerks at each end of the motor, over the front and rear bearings, the bearings require lubrication every 6 months.
Page 212 Aqua Matic 450-1800 Rev. A 8. Inline Vacuum / Pressure Gauges [8]: If the Vacuum/Pressure gauge needle does not move; or does not register proper vacuum or pressure this may be caused by a plugged orifice. The Vacuum/Pressure Gauges have a very small orifice at the bottom of the pipe fitting end.
Page 213 System will turn off and display a fault screen indicating low pressure. CAUTION: Do not use third party prefilter elements; use only Sea Recovery Prefilter Elements. Third party prefilter elements on the market do not properly fit, the seams fall apart, they will allow by-pass.
Page 214 By-pass of debris through the third party element will also prematurely foul the R.O. Membrane Element. Use of third party prefilter elements will void any and all Sea Recovery warranty to the High Pressure Pump and the R.O. Membrane Element.
Page 215 By-pass of debris through the third party element will also prematurely foul the R.O. Membrane Element. Use of third party prefilter elements will void any and all Sea Recovery warranty to the High Pressure Pump and the R.O. Membrane Element.
Page 216 By-pass of debris through the third party element will also prematurely foul the R.O. Membrane Element. Use of third party filter elements will void any and all Sea Recovery warranty to the High Pressure Pump and the R.O. Membrane Element.
Page 217 Aqua Matic 450-1800 Rev. A 23. Pressure Transducers [23]: The Pressure Transducers are not repairable and can not be calibrated. If inoperative check connections at the Transducer and at the Printed Circuit Board to ensure there is no visible corrosion or loose connections. 24.
Page 218 WARNING: Two similar Pumps are commercially available. One has a higher flow rate and the other has a lower flow rate. Both of these pumps will cause damage to the Sea Recovery System because of excess flow or under flow. The use of any similar pump, not supplied by Sea Recovery, will either cause the Electric Motor to fail, or the R.O.
Page 219 26. High Pressure Hose [26]: The High Pressure Hose has been assembled with crimp fittings by Sea Recovery. The High Pressure Hose is NOT repairable. Should a leak, damage, or failure develop order a replacement hose from Sea Recovery.
Page 220 Aqua Matic 450-1800 Rev. A OUTLET TO CONTROL MANIFOLD OUTLET TO PRODUCT TEE INLET FROM HIGH PRESSURE PUMP OUTLET a. Disassembly of the Reverse Osmosis Membrane and Vessel Assembly: 1. Disconnect the High Pressure Hose from each end of the High Pressure Vessel Assembly. 2.
Page 221 The R.O. Membrane Element may also be pushed from the Outlet end of the vessel towards the Inlet end. 17. Run a rag through the High Pressure Vessel to remove any biological film or debris from the inside of the vessel. 18. A new Sea Recovery INLET End OUTLET End R.O. Membrane...
Page 222 24. Connect the High Pressure Hoses to the respective fitting on the Pressure Vessel. 29. High Pressure Hose [29]: The High Pressure Hose has been assembled with crimp fittings by Sea Recovery. The High Pressure Hose is NOT repairable. Should a leak, damage, or failure develop order a replacement hose from Sea Recovery.
Page 223 Aqua Matic 450-1800 Rev. A WARNING: Over tightening will also cause excessive drag increasing the torque requirement of the valve’s electric motor. Excessive drag resulting in increased torque requirement will cause the valve motor to draw high current. When the valve’s motor draws high current the system Control Logic will stop the system and the touch screen will display a SYSTEM FAULT CODE 7 BPR FAULT.
Page 224 Aqua Matic 450-1800 Rev. A DISASSEMBLY INSTRUCTIONS WARNING: DO NOT MANNUALLY ROTATE THE ACTUATOR SHAFT. DO NOT ELECTRICALLY ROTATE THE ACTUATOR SHAFT. UNREPAIRABLE DAMAGE TO THE ACTUATOR WILL OCCOUR IF THE ACTUATOR SHAFT IS MANUALLY ROTATED OR ELECTRICALLY ROTATED WITHOUT THE INTERFACE OF THE SYSTEM CONTROL LOGIC ASSEMBLED ACTUATOR MOTOR &...
Page 225 Aqua Matic 450-1800 Rev. A WARNING: DO NOT MANNUALLY ROTATE THE ACTUATOR SHAFT. DO NOT ELECTRICALLY ROTATE THE ACTUATOR SHAFT. UNREPAIRABLE DAMAGE TO THE ACTUATOR WILL OCCOUR IF THE ACTUATOR SHAFT IS MANUALLY ROTATED OR ELECTRICALLY ROTATED WITHOUT THE INTERFACE OF THE SYSTEM CONTROL LOGIC REASSEMBLY INSTRUCTIONS ASSEMBLED ACTUATOR MOTOR...
Page 226 Aqua Matic 450-1800 Rev. A WARNING: DO NOT MANNUALLY ROTATE THE ACTUATOR SHAFT. DO NOT ELECTRICALLY ROTATE THE ACTUATOR SHAFT. UNREPAIRABLE DAMAGE TO THE ACTUATOR WILL OCCOUR IF THE ACTUATOR SHAFT IS MANUALLY ROTATED OR ELECTRICALLY ROTATED WITHOUT THE INTERFACE OF THE SYSTEM CONTROL LOGIC REASSEMBLY INSTRUCTIONS CONTINUED LOWER COUPLER STEP 6...
Page 227 Aqua Matic 450-1800 Rev. A 33. Brine Discharge Flow Meter [33]: The electronic flow meters used in the Aqua Matic System are not repairable. If the flow meter gives an inaccurate reading calibrate it. Refer to Section 3 of this Owner’s Manual. 34.
Page 228 Aqua Matic 450-1800 Rev. A 4) If it is extremely difficult to expel air from port “B” or if no air expels from port “B”, then port “B” requires adjustment. 5) Again blow into port “P” while plugging port “B” with a finger tip.
Page 229 Charcoal Element. Otherwise, the Charcoal Element should be replaced every 3 to 4 months. It is not cleanable. CAUTION: Do not use third party charcoal or carbon filter elements; use only Sea Recovery Charcoal Filter Elements. Many third party Charcoal Filter Elements on the market do not properly fit, the seams fall apart, and they will allow by-pass.
Page 230 ONLY SEA RECOVERY SUPPLIED CHARCOAL FILTER ELEMENTS. The resulting failure of the system to remain in operation, and or damage to the Sea Recovery System caused by Third Party Charcoal or Carbon Filter Elements is attributed to improper maintenance and operation, is the liability of the operator and owner, and is not covered by the Sea Recovery warranty.
Page 231 WARNING: Many third party Charcoal and Carbon Filter Elements on the market are designed for a very low flow rate and will cause the Sea Recovery Aqua Matic Fresh Water Flush Cycle to abort due to lack of sufficient fresh water flow to the High Pressure Pump.
Page 232 2. Remove the Carbon Filter Element from the bowl. 3. Remove the O-Ring from the top of the bowl and take care to not damage it. 4. Replace the Carbon Filter Element with a new Sea Recovery element. 5. Wipe the O-Ring with a damp cloth.
Page 233: Electrical Information
Aqua Matic 450-1800 Rev. A Section 9 Electrical Information V 3.00 Electrical Requirements Electrical Specifications Electrical Wire Sizes Aqua Matic COMPACT STYLE Electrical Diagrams Electrical Wire Routing & Connection Aqua Matic MODULAR STYLE Electrical Diagrams Electrical Wire Routing & Connection section 9 page 1 of 36...
Page 234 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 9 page 2 of 36...
Page 235: Electrical Requirements & Information
Aqua Matic 450-1800 Rev. A A. ELECTRICAL REQUIREMENTS & INFORMATION: CAUTION, DO NOT PERFORM INSTALLATION UNLESS: 1. The System Feed Water Sea Cock Valve [2] is closed. 2. The system main electrical disconnect switch is switched "OFF", LOCKED, and TAGGED. WARNING: ELECTRICAL SHOCK HAZARD.
Page 236: Electrical Motor Power Specifications
Aqua Matic 450-1800 Rev. A B. ELECTRICAL MOTOR SPECIFICATIONS: (H.P. = Horse Power; RPM = Revolutions Per Minute; FLA = Full Load Amperes; LRA = Locked Rotor Amperes @ Start Up) ALTERNATING CURRENT SYSTEMS: Single Phase Alternating Current: High Pressure Pump Motor Booster Pump Motor 2850 2850...
Page 237 Aqua Matic 450-1800 Rev. A RECOMMENDED POWER WIRE SIZE TO Aqua Matic BOOSTER PUMP: Operating Phase Maximum Recommended Minimum Wire Size for Length of run Voltage Load 10 Ft / 3 meter 25 Ft / 8 meter 50 Ft / 15 meter 110-115 VAC Single 9.4 Ampere...
Page 238: Wire Size Cross Reference American Wire Gauge (Awg) Vs Metric Wire Sizes
Aqua Matic 450-1800 Rev. A F. Wire Size Cross Reference American Wire Gauge (AWG) vs. Metric Wire Sizes Diameter Square Diameter Square Inch Inch (In Millimeters Millimeters (mm 0000 0.4600 0.1661 11.6840 107.1649 0.4096 0.1317 10.4038 84.9683 0.3648 0.1045 9.2659 67.3980 0.3249 0.0829...
Page 239 Aqua Matic 450-1800 Rev. A Aqua Matic COMPACT STYLE SYSTEM REFER TO PAGES 8 - 21 Aqua Matic MODULAR STYLE SYSTEM REFER TO PAGES 22 - 35 section 9 page 7 of 36...
Page 240 Aqua Matic 450-1800 Rev. A Aqua Matic COMPACT STYLE Electrical Wire Routing & Connection Illustrations Pages 9 - 12 WARNING: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard.
Page 241 Aqua Matic 450-1800 Rev. A Electrical Box [57] v3.00 Access To Wire Connections and Fuses Automated Back Pressure Regulator [32] Wire Jacket color White Fresh Water Flush 2-Way Solenoid Valve [49] Wire Jacket color White High Pressure Transducer [31] Wire Jacket color Grey Low Pressure Transducer #1 [10] Wire Jacket color White Low Pressure Transducer #2 [23] Wire Jacket color White Differential Pressure Transducer #3 [19] Wire Jacket color White...
Page 242 Aqua Matic 450-1800 Rev. A Wire Connections for Optional Diufferential Pressure Transducer [19] Controller Board FRESH WATER FLUSH SOLENOID VALVE CONNECTIONS v3.00 Fresh Water Flush 2-Way Solenoid Valve [49] Alarm FEED-FWF CONTROLLER BOARD v3.00 BLK (-12V DC) RED (+12V DC ) section 9 page 10 of 36...
Page 243 Aqua Matic 450-1800 Rev. A UV Sterilizer [44] Installation Version 2 Install UV Sterilizer to Back of Frame with Product Water Bolt Hex 1/4-20 x 1 1/4" SS To Potable Water Storage Tank [46] Product Water Into UV From Dual Post UV Power Cable Filter Outlet Through Provided...
Page 244 Aqua Matic 450-1800 Rev. A Remote Touch Screen [58] Installation Remote Touch Screen [58] Remote Cable Electrical Box [57] Main Touch Screen Cable Connection Remote Touch Screen [58] Cable Connection Remote Cable Thru Main Control Board Strain Relief Electrical Chassis Electrical Box [57] Strain Relief section 9 page 12 of 36...
Page 245 Aqua Matic 450-1800 Rev. A Aqua Matic COMPACT STYLE Electrical Line Drawings & Electrical Connections Electric Motor Connections Power Connections pages 14 - 17 WARNING: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard.
Page 246 Aqua Matic 450-1800 Rev. A ELECTRIC MOTOR WINDING / WIRING DIAGRAMS SINGLE PHASE, 50/60 Hz, 110 - 115 VAC // 220 - 230 VAC section 9 page 14 of 36...
Page 247 Aqua Matic 450-1800 Rev. A ELECTRIC MOTOR WINDING / WIRING DIAGRAMS THREE PHASE, 50/60 Hz, 220 - 230 VAC // 380 - 460 VAC section 9 page 15 of 36...
Page 248 Aqua Matic 450-1800 Rev. A Three Phase Power Supplied to the Aqua Matic System Step Down Transformer Primary and Secondary (inside the System Control Box) Wiring and Voltages Three Phase Aqua Matic System Voltage from 200 VAC to 208 VAC 110 VAC 115 VAC 200 VAC...
Page 249 Aqua Matic 450-1800 Rev. A section 9 page 17 of 36...
Page 250: Aqua Matic Compact Style
Aqua Matic 450-1800 Rev. A Aqua Matic COMPACT STYLE Wiring Diagrams pages 19 - 21 WARNING: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard. Only attempt this if you are a qualified electrician and only if surrounding conditions are safe.
Page 251 Aqua Matic 450-1800 Rev. A L1-BLK L2 (N)-RED T2 (N)-RED T1-BLK T2 (N)-RED T1-BLK BLK (-12VDC) RED (+12 VDC) RED (+12VDC) BLK(-12VDC) section 9 page 19 of 36...
Page 252 Aqua Matic 450-1800 Rev. A BLK (-12VDC) RED (+12 VDC) RED (+12VDC) BLK(-12VDC) section 9 page 20 of 36...
Page 253 Aqua Matic 450-1800 Rev. A BLK (-12VDC) RED (+12 VDC) RED (+12VDC) BLK(-12VDC) section 9 page 21 of 36...
Page 254: Electrical Wire
Aqua Matic 450-1800 Rev. A Aqua Matic MODULAR STYLE Electrical Wire Routing & Connection Illustrations Pages 23 - 25 WARNING: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard.
Page 255 Aqua Matic 450-1800 Rev. A Aqua Matic Modular Control Panel. Automation Control Box water connections Electrical Control Box Electrical Strain Relief Identification AQUA MATIC MODULAR STYLE CCONTROL PANEL AUTOMATION AND ELECTRICAL CONTROLS AUTOMATION ELECTRICAL CONTROLS CONTROLS & & WATER ELECTRICAL CONNECTIONS CONNECTIONS 1.
Page 256 Aqua Matic 450-1800 Rev. A LOW PRESSURE AND DIFFERENTIAL PRESSURE TRANSDUCER ELECTRICAL CONNECTIONS Electrical Control Box Insert Cable to the right thru the Automation Control Box cut-out and into the provided Strain Relief at Electrical Control Box after removing the water tight plug from the Strain Relief. Tighten Strain Relief nut to ensure a water tight connection.
Page 257 Aqua Matic 450-1800 Rev. A FRESH WATER FLUSH SOLENOID VALVE CONNECTIONS Inside Electrical Control Box Strain Relief PG 16 Fresh Water Flush Cable Main Printed Circuit Board v3 Alarm FEED - FWF RED (+12VDC) BLK (-12VDC) section 9 page 25 of 36...
Page 258 Aqua Matic 450-1800 Rev. A Aqua Matic MODULAR STYLE Electrical Line Drawings & Electrical Connections Electric Motor Connections Power Connections pages 27 - 31 WARNING: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard.
Page 259 Aqua Matic 450-1800 Rev. A ELECTRIC MOTOR WINDING / WIRING DIAGRAMS SINGLE PHASE, 50/60 Hz, 110 - 115 VAC // 220 - 230 VAC section 9 page 27 of 36...
Page 260 Aqua Matic 450-1800 Rev. A ELECTRIC MOTOR WINDING / WIRING DIAGRAMS THREE PHASE, 50/60 Hz, 220 - 230 VAC // 380 - 460 VAC section 9 page 28 of 36...
Page 261 Aqua Matic 450-1800 Rev. A Three Phase Power Supplied to the Aqua Matic System Step Down Transformer Primary and Secondary (inside the System Control Box) Wiring and Voltages Three Phase Aqua Matic System Voltage from 200 VAC to 208 VAC 110 VAC 115 VAC 200 VAC...
Page 262 Aqua Matic 450-1800 Rev. A section 9 page 30 of 36...
Page 263 Aqua Matic 450-1800 Rev. A Aqua Matic Modular Style Single Phase Electrical Control Box Chassis and Components 12 VDC POWER SUPPLY PRIMARY SECONDARY 86 - 264 VAC 12 VDC 50/60Hz OUTPUT INPUT High Pressure Pump Contactor Booster Pump Contactor FUSE 2A FUSE 2A EMI Filter TERMINAL BLOCK...
Page 264 Aqua Matic 450-1800 Rev. A Aqua Matic MODULAR STYLE Wiring Diagrams pages 33 - 35 WARNING: ELECTRICAL SHOCK HAZARD. A Volt / Ohm Meter will be necessary. The following installation procedures expose the installer to High Voltage and electrical shock hazard. Only attempt this if you are a qualified electrician and only if surrounding conditions are safe.
Page 265 Aqua Matic 450-1800 Rev. A BLK (-12VDC) RED (+12 VDC) RED (+12VDC) BLK(-12VDC) section 9 page 33 of 36...
Page 266 Aqua Matic 450-1800 Rev. A BLK (-12VDC) RED (+12 VDC) RED (+12VDC) BLK(-12VDC) section 9 page 34 of 36...
Page 267 Aqua Matic 450-1800 Rev. A BLK (-12VDC) RED (+12 VDC) RED (+12VDC) BLK(-12VDC) section 9 page 35 of 36...
Page 268 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 9 page 36 of 36...
Page 269 Aqua Matic 450-1800 Rev. A Section 10 Version 3 Exploded Parts Views with Part Numbers & Descriptions COMMON TO BOTH THE COMPACT AND MODULAR STYLE PAGES 4 - 26 SPECIFIC ONLY FOR THE COMPACT STYLE PAGES 27 - 56 SPECIFIC ONLY FOR THE MODULAR STYLE PAGES 57 - 82 section 10 page 1 of 82...
Page 270 Aqua Matic 450-1800 Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 10 page 2 of 82...
Page 271 Aqua Matic 450-1800 Rev. A When ordering Parts or Accessories from your local Sea Recovery Dealer or from Sea Recovery direct, PLEASE, in order to save time and to ensure that you receive the correct part provide the following information:...
Page 272 Aqua Matic 450-1800 Rev. A COMMON TO BOTH THE COMPACT AND MODULAR STYLE PAGES 4 THROUGH 24 section 10 page 4 of 82...
Page 273 Aqua Matic 450-1800 Rev. A AVAILABLE TUBE FITTINGS Tee Union Connector Male Elbow 90 Male Union Bulkhead Tee Branch Male Elbow 90 Union Elbow 90 Female Tee Run Male Connector Female Union Tube DWG #0204XXXXXX-A2 Specify Type of Fitting Specify Tube Size Specify Pipe Size Specify Male or Female Connector Male...
Page 274 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-18 B001120001 INSTALLATION KIT AQMCM EACH 0328066666 HOSE CLEAR BRAID 3/4" FEET 0101013783 ELB90 3/4 FPT X 3/4 FPT PVC EACH 0101653783 ADAP 3/4 MPT X 3/4 BARB PVC EACH 05181434AA HOSE CLAMP 3/4"...
Page 275 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-13 0421051239 SEA STRAINER-3/4" BRONZE CAP BRONZE EACH 0421051239-2 O-RING, CAP SEAL 3/4" BRONZE SEA STRAINER EACH 0421051239-7 BASKET MONEL, 3/4" BRONZE SEA STRAINER EACH BODY EACH 0421051239-4 O-RING SIGHT GLASS 3/4" BRONZE STRAINER EACH SIGHT GLASS EACH...
Page 276 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION BOOSTER PUMP HEAD ASSY AQM 50/60/1 B655800009 MAINTENANCE SEAL KIT 291211181PP MAINTENANCE IMPELLER KIT 15-24 1221515772 BOOSTER PUMP HEAD N200 WASHER FLAT # 10 SS EACH Nut Hex 3/8" SS EACH SCREW HEX 5/16-18 X 2 1/2"...
Page 277 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-12 B016120001 BOOSTER PUMP ASSY AQM 50/60/1 EACH SINGLE PHASE 115-230 VAC 60HZ & 100-220 VAC 50HZ 1221515772 BOOSTER PUMP HEAD N200 EACH 1519081110 MOTOR 1/2 HP 110/230-50/60/1PH EACH 061080056000 WASHER FLAT 3/8" SS EACH 0101653783 ADAP 3/4 MPT X 3/4 BARB PVC...
Page 278 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-13 B016120002 BOOSTER PUMP ASSY AQM 50/60/3 EACH THREE PHASE 200-380 VAC 50HZ & 208-460 VAC 60HZ 1221515772 BOOSTER PUMP HEAD N200 EACH 0101073783 ELB90 3/4 MPT X 3/4 BARB PVC EACH 1520181110 MOTOR 1/2 HP 208/230/460 50/60...
Page 279 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION B071080002 MEDIA FILTER -ASSY/AW >SEP 98 1-31 9-14 0708040468 MEDIA FILTER 818 ALMOND AW >SEP 98 0708040468-1 TANK MEDIA FILTER ASSY/AW >SEP 98 0708040400-1 LID MEDIA FILTER ASSY/AW >SEP 98 0708040400-2 LATTERAL PICK UP MEDIA FILTER ASSY/AW >98 2614017300 O-RING 334 MEDIA LID 97...
Page 280 Aqua Matic 450-1800 Rev. A MULTI MEDIA FILTER PIPING: INLET TO OUTLET FROM MEDIA TANK MEDIA TANK TO INLET PRESSURE GAUGE MEDIA FILTER INLET OVERBOARD DISCHARGE MEDIA FILTER OUTLET TO OUTLET PRESSURE GAUGE section 10 page 12 of 82...
Page 281 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-11 B008800001 PLANKTON FILTER ASSY-AW SINGLE 0713020473 FILTER HOUSING/LID 3/4" X 10" LID 10 INCH PREFILTER BLUE HOUSING BOWL 10 INCH PREFILTER BLUE HOUSING 2614010473 O-RING 237 10 INCH PREFILTER BLUE HOUSING 0805823578 ELEMENT PLANKTON 20200402100...
Page 282 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-16 B008800002 PLANKTON FILTER ASSY-AW DOUBLE 0713020473 FILTER HOUSING/LID 3/4"" X 10" LID 10 INCH PREFILTER BLUE HOUSING BOWL 10 INCH PREFILTER BLUE HOUSING 2614010473 O-RING 237 10 INCH PREFILTER BLUE HOUSING 0805823578 ELEMENT PLANKTON 20200402100...
Page 283 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION P502130002 PRESSURE-PICKUP TEE ASSY 0101653783 ADAP 3/4 MPT X 3/4 BARB PVC EACH 0101423783 TEE 3/4 FT X 3/4 FT X 3/4 FT P EACH 0101293483 RB 3/4 MT X 1/4 FT PVC EACH 0204020869 ELB90 1/4 TUBE X 1/4 MPT PLAST...
Page 284 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-10 B147400001 DIFFERENTIAL LOW PRES TRANSDUCER ASSY 1 - 5 P502130002 PRESSURE-PICKUP TEE ASSY 0101653783 ADAP 3/4" MPT X 3/4" BARB PVC 0101423783 TEE 3/4" FT X 3/4" FT X 3/4" FT P 0101293483 RB 3/4"...
Page 285 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION QTY 5301400600 MANIFOLD PRESSURE PICK UP AQM 2317100200 TRANSDUCER 0-200 PSI 7/16" SAE 0204090869 CONN 1/4 TUBE X 1/4 MPT PLASTI NOTE: The Aqua Matic is equipped with two Low Pressure Transducers [10 & 23] Differential Pressure Transducer [19] is an Optional Accessory DIFFERENTIAL PRESSURE...
Page 286 Separator Elements). Use only Sea Recovery supplied Prefiltration Elements. Third party prefiltration elements on the market do not properly fit into the Sea Recovery Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.
Page 287 Aqua Matic 450-1800 Rev. A COMMERCIAL PREFILTER CONNECTION AND WATER FLOW Feed Water Feed Water Flow Out Flow IN Commercial Prefilter is plumbed as per the raised arrows and markings IN and OUT Feed Water Feed Water Flow Out Flow IN Feed Water Flow through the Commercial Prefilter Element is from the OUTSIDE of the Element to the INSIDE CENTER of the Element OIL/WATER SEPARATOR CONNECTION AND WATER FLOW...
Page 288 LABEL COMM PRE FILTER 2234011260 LABEL INLET(SRC BLUE) 2234011360 LABEL OUTLET ( SRC BLUE) 2234010460 LABEL SEA RECOVERY CORP LARGE 0801063357 ELEMENT CPFE AW 5 MIC 32.5 SQFT 0101653783 ADAP 3/4" MPT X 3/4" BARB PVC 05181434AA HOSE CLAMP 3/4" SS 061172143016 SC HEX "A"...
Page 289 22130101BE LABEL OIL WATER SEPERATOR 2234011260 LABEL INLET(SRC BLUE) 2234011360 LABEL OUTLET ( SRC BLUE) 2234010460 LABEL SEA RECOVERY CORP LARGE 08020723KD ELEMENT OWSE 32.5 SQ FT 0101653783 ADAP 3/4" MPT X 3/4" BARB PVC 05181434AA HOSE CLAMP 3/4" SS 061172143016 SC HEX "A"...
Page 290 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-11 B591120001 CLEAN AND RINSE KIT AQM 14011334AR VALVE 3-WAY BALL 3/4" MPT 0101063783 ELB90 3/4" FPT X 3/4" BARB PVC 0101613783 ADAP 3/4" FPT X 3/4" BARB PVC 0501164200 PIPE SUPPORT 1 1/8" 061060026000 NUT HEX 8-32 W/INSERT SS 061161626012...
Page 291 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1 - 34 B598000002 FRESH WATER FLUSH SYS-AW>12/99 1 - 3 0713020606 FILTER HOUSING BIG BLUE EACH LID BIG BLUE HOUSING 1 EA BOWL BIG BLUE HOUSING 10" 2614010500 O-RING BIG BLUE HOUSING EACH 0803004906 ELEMENT CARBON BRIQUETTE 10"...
Page 292 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION 1-19 B612120001 REMOTE AQUA MATIC v3.00 061161112008 SC PHIL OVAL 4-40 X 1/2 SS EACH 2614014700 O-RING 004 GUIDE ROD BRINE AW EACH 061162320016 SC SOC CAP BUTTON 6-32 X 1 1/8 EACH 2020054005 PANEL REMOTE TOUCH PAD BEZEL A...
Page 293 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION B596800006 SOFT START ASSY AW EACH section 10 page 25 of 82...
Page 294 Aqua Matic 450-1800 Rev. A Notes: ___________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ section 10 page 26 of 82...
Page 295 Aqua Matic 450-1800 Rev. A SPECIFIC FOR ONLY THE COMPACT STYLE PAGES 28 THROUGH 56 section 10 page 27 of 82...
Page 296 Separator Elements). Use only Sea Recovery supplied Prefiltration Elements. Third party prefiltration elements on the market do not properly fit into the Sea Recovery Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.
Page 297 PREMATURE FOULING OF THE R.O. MEMBRANE ELEMENT. Damage caused to the Sea Recovery High Pressure Pump, R.O. Membrane Element, or any other component from the use of third party, non Sea Recovery supplied, filter elements is the responsibility and liability of the operator and is not covered by the Sea Recovery Warranty.
Page 298 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PATR NUMBER DESCRIPTION P502400001 MANIFOLD INLET ASSY AQM -STD 5301400300 MANIFOLD INLET STANDARD AQM EACH 0101652683 ADAP 1/2 MPT X 3/4 BARB PVC EACH 0204020869 ELB90 1/4 TUBE X 1/4 MPT PLAST EACH 061170623009 SC PHIL PAN "A"...
Page 299 Excessive operating pressure as the System attempts to adjust pressure to achieve rated Product Water Flow. b. Immediate fouling of the Sea Recovery Aqua Matic R.O. Membrane Elements resulting in unrecoverable damage to them. The commercially available higher water flow rated pump will cause: a.
Page 300 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: HIGH PRESSURE PUMP AND MOTOR ASSEMBLY SINGLE PHASE ALTERNATING CURRENT 100/220 VAC 50 Hz, SINGLE PHASE & 115/230 VAC, 60 Hz, SINGLE PHASE ITEM PART NUMBER DESCRIPTION 1 - 31 B156130005 HP PUMP/MOTOR ASSY AQTM 110/ 50/60 1 PH...
Page 301 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: HIGH PRESSURE PUMP AND MOTOR ASSEMBLY THREE PHASE ALTERNATING CURRENT 200-220/380 VAC 50 Hz, 3 PHASE AND 208-230/460 VAC, 60 Hz, 3 PHASE ITEM PART NUMBER DESCRIPTION 1 - 31 B156130006 HP PUMP/MOTOR ASSY AQTM 50/60 3 PH...
Page 302 Aqua Matic 450-1800 Rev. A PART NUMBER DESCRIPTION LENGTH PORT B390120001 HOSE HP ASSY AQMC & AQTC 450-1 17 3/4" / 451mm INLET B390120002 HOSE HP ASSY AQMC & AQTC 450-1 12" / 305mm OUTLET B390120003 HOSE HP ASSY AQMC & AQTC 700-1 19 3/4"...
Page 303 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ section 10 page 35 of 82...
Page 304 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: SINGLE REVERSE OSMOSIS MEMBRANE/VESSEL ASSEMBLY AQUA MATIC MODEL AND STYLE PART NUMBER DESCRIPTION AQUA MATIC 450-1 COMPACT B198000020 MEMBRANE RACK 450-1 AQMC AQUA MATIC 700-1 COMPACT B198000021 MEMBRANE RACK 700-1 AQMC AQUA MATIC 900-1 COMPACT B198000022...
Page 305 Aqua Matic 450-1800 Rev. A SINGLE REVERSE OSMOSIS MEMBRANE/VESSEL ASSEMBLY ILLUSTRATED FOR AQUA MATIC COMPACT STYLE: AQUA MATIC MODEL AND STYLE PART NUMBER DESCRIPTION AQUA MATIC 450-1 COMPACT B198000020 MEMBRANE RACK 450-1 AQMC AQUA MATIC 700-1 COMPACT B198000021 MEMBRANE RACK 700-1 AQMC AQUA MATIC 900-1 COMPACT B198000022 MEMBRANE RACK 900-1 AQMC...
Page 306 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: DOUBLE REVERSE OSMOSIS MEMBRANE/VESSEL ASSEMBLY FOR AQUA MATIC COMPACT STYLE: AQUA MATIC MODEL AND STYLE PART NUMBER DESCRIPTION AQUA MATIC 900-2 COMPACT B198000023 MEMBRANE RACK 900-2 AQMC AQUA MATIC 1400-2 COMPACT B198000024 MEMBRANE RACK 1400-2 AQMC...
Page 307 Aqua Matic 450-1800 Rev. A DOUBLE REVERSE OSMOSIS MEMBRANE/VESSEL ASSEMBLY ILLUSTRATED FOR AQUA MATIC COMPACT STYLE: AQUA MATIC MODEL AND STYLE PART NUMBER DESCRIPTION AQUA MATIC 900-2 COMPACT B198000023 MEMBRANE RACK 900-2 AQMC AQUA MATIC 1400-2 COMPACT B198000024 MEMBRANE RACK 1400-2 AQMC AQUA MATIC 1800-2 COMPACT B198000025 MEMBRANE RACK 1800-2 AQMC...
Page 308 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION B079400002 BPR GEAR ASSY AQM EACH 061080023000 WASHER FLAT #8 SS EACH 061120023000 WASHER SPLIT LOCK #8 SS EACH 061160626012 SC PHIL PAN HEAD 8-32 X 3/4 SS EACH 3421020100 COUPLER BACK PRESSURE REG AQM...
Page 309 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION QTY U/M 1-14 P340120001 HP MANIFOLD ASSY AQM 5333400200 MANIFOLD HIGH PRESS AQM EACH 0117410800 NIPPLE HP MVA AW EACH 2614017900 O-RING 115 INTERCONNECTAW EACH 0117340800 PLUG 1/4 MPT SOC SS...
Page 310 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION 11026920AO FLOW METER IN-LINE .53-7.9 GPM EACH 0501164800 PIPE SUPPORT 3/8" EACH 0101551883 COUP 3/8 SL X 3/8 FPT PVC EACH 0101011883 ELB90 3/8 FPT X 3/8 FPT PVC EACH 0204021869 ELB90 3/8 TUBE X 3/8 MPT PLAST...
Page 311 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION P483400001 BRINE DISCHARGE MANIFOLD ASSY AQM 5301400400 MANIFOLD BRINE DISCHARGE AQM EACH 0101652683 ADAP 1/2 MPT X 3/4 BARB PVC EACH 0204092569 CONN 1/2 TUBE X 1/2 MPT PLASTI EACH 061080023000 WASHER FLAT #8 SS...
Page 312 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION B51108001 SALINITY PROBE ASSY AQM EACH 31314203HA SALINITY PROBE W-TEMP SENSOR EACH 0204092569 CONN 1/2 TUBE X 1/2 MNPT PLASTIC EACH section 10 page 44 of 82...
Page 313 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION 1-24 P515400001 LP BACK PLATE ASSEMBLY AQM 3-WAY PRODUCT WATER DIVERSION SOLENOID VALVE AND SALINITY PROBE ASSEMBLY 1401095998 VALVE SOLENOID 12VDC AED/CSFE/ EACH 3901034000 ADAPTER PLATE DIV-VALVE AQM EACH...
Page 314 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION 1-24 P515400001 LP BACK PLATE ASSEMBLY AQM 3-WAY PRODUCT WATER DIVERSION SOLENOID VALVE AND SALINITY PROBE ASSEMBLY 1401095998 VALVE SOLENOID 12VDC AED/CSFE/ EACH 3901034000 ADAPTER PLATE DIV-VALVE AQM EACH...
Page 315 Aqua Matic 450-1800 Rev. A 3-WAY PRODUCT WATER DIVERSION SOLENOID VALVE DIN PLUG PORT DESIGNATION & REMOVE BY LOOSENING SCREW AT TOP AND "POPPING OFF" OF VALVE BODY WATER FLOW DESCRIPTION OUTLET MANUAL OVER RIDE GOOD / POTABLE BUTTON-PUSH AND PRODUCT WATER TURN CLOCKWISE TO POST FILTRATION...
Page 316 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 1-14 B114130001 POSTFILTER DUAL AQMM 0713020573 FILTER HOUSING/LID 3/8 X 10 EACH LID PREFILTER HOUSING 10" EACH 2614010473 O-RING PREFILTER 10" EACH BOWL PREFILTER HOUSING 10"...
Page 317 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUIMBER DESCRIPTION 1-33 B52680000B UV STERILIZER 1 GPM 12VDC 4000010400 LAMP UV AW >4/20/99 4000021400 BALLAST 12VDC-4C AW 4942220810 WIRE 18 GA 2 COND. PURPLE FLEX 4000160100 CAP ELETRICAL U.V.
Page 318 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION 3131224000 ENCLOSURE ELECTRICAL BOX- AQM VERSION 3.00 EACH 2020094001 PANEL ACCESS TERM STRIP AQM EACH 1904010243 STRAIN RELIEF 3222 EACH 1904010743 STRAIN RELIEF 3219 (BLK) EACH 2632112700 GROMET 3X 6MMAQM...
Page 319 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION 1-14 B596120002 PCB MAIN ASSY AQM VERSION 3.00 EACH B596240001 PCB MAIN AQM V2 EACH 3131232800 CHASSIS PLATE PCB MAIN AQM EACH 067272720004 STANDOFF 6-32 X 1/4 M X F EACH 061120018000...
Page 320 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION AQUA MATIC COMPACT CONTROLLER CHASSIS SINGLE PHASE VERSION 2 1-59 B619120001 CONTROLLER CHASSIS ASSY 1PH AQM VERSION 2 31310603BF CONTACTOR 30A AW>12/99 12VDC EACH 31314301CW POWER SUPPLY AW>12/99 12VDC...
Page 321 Aqua Matic 450-1800 Rev. A section 10 page 53 of 82...
Page 322 Aqua Matic 450-1800 Rev. A SPECIFIC TO THE AQUA MATIC COMPACT STYLE ONLY: ITEM PART NUMBER DESCRIPTION AQUA MATIC COMPACT CONTROLLER CHASSIS THREE PHASE VERSION 2 1-59 B619120002 CONTROLLER CHASSIS ASSY 3PH AQM VERSION 2 31310603BF CONTACTOR 30A AW>12/99 12VDC EACH 31310110BF CONTACTOR 9A AUX AW>12/99 12VD...
Page 323 Aqua Matic 450-1800 Rev. A section 10 page 55 of 82...
Page 324 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ section 10 page 56 of 82...
Page 325 Aqua Matic 450-1800 Rev. A SPECIFIC FOR ONLY THE MODULAR STYLE PAGES 58 THROUGH 82 section 10 page 57 of 82...
Page 326 Aqua Matic 450-1800 Rev. A SPECIFIC FOR AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION P502130002 PRESSURE-PICKUP TEE ASSY 0101653783 ADAP 3/4 MPT X 3/4 BARB PVC EACH 0101423783 TEE 3/4 FT X 3/4 FT X 3/4 FT P EACH 0101293483 RB 3/4 MT X 1/4 FT PVC EACH...
Page 327 Separator Elements). Use only Sea Recovery supplied Prefiltration Elements. Third party prefiltration elements on the market do not properly fit into the Sea Recovery Filter Housings, the seams fall apart, and they will allow by-pass resulting in EXTENSIVE AND EXPENSIVE DAMAGE TO THE HIGH PRESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R.O.
Page 328 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1-20 B108130001 PREFILTER DUAL-AQMMODULAR 10/25-05 EACH 0713020473 FILTER HOUSING/LID 3/4 X 10 EACH BOWL FILTER HOUSING 10 INCH BLUE LID FILTER HOUSING 10 INCH BLUE 2614010473 O-RING 237 10 INCH PREFILTER BLUE HOUSING 2234012460...
Page 329 Excessive operating pressure as the System attempts to adjust pressure to achieve rated Product Water Flow. b. Immediate fouling of the Sea Recovery Aqua Matic R.O. Membrane Elements resulting in unrecoverable damage to them. The commercially available higher water flow rated pump will cause: a.
Page 330 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA TOUCH MODULAR STYLE: HIGH PRESSURE PUMP AND MOTOR ASSEMBLY SINGLE PHASE ALTERNATING CURRENT 100/220 VAC 50 Hz, SINGLE PHASE & 115/230 VAC, 60 Hz, SINGLE PHASE ITEM PART NUMBER DESCRIPTION 1 - 31 B156130005 HP PUMP/MOTOR ASSY AQTM 110/ 50/60 1 PH 0101062683...
Page 331 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA TOUCH MODULAR STYLE: HIGH PRESSURE PUMP AND MOTOR ASSEMBLY THREE PHASE ALTERNATING CURRENT 200-220/380 VAC 50 Hz, 3 PHASE AND 208-230/460 VAC, 60 Hz, 3 PHASE ITEM PART NUMBER DESCRIPTION 1 - 30 B156130006 HP PUMP/MOTOR ASSY AQTM 3 PH 50/60 HZ 0101062683...
Page 332 REDUCER 3/8 X1/4 JQ EACH 26 - 27 B390800012 HOSE HP ASSY AW 75" TOTAL LENGTH EACH SPECIAL HIGH PRESSURE HOSE LENGTHS ARE AVAILABLE THROUGH SEA RECOVERY FOR AQUA MATIC 450-1: 2408132500 VESSEL HIGH PRESSURE 450GPD AW EACH 29-30 2724011233...
Page 333 Aqua Matic 450-1800 Rev. A AQUA MATIC MODULAR STYLE: SINGLE REVERSE OSMOSIS MEMBRANE/VESSEL ASSEMBLY AQUA MATIC MODEL AND STYLE PART NUMBER DESCRIPTION AQUA MATIC 450-1 MODULAR B198000010 MEMBRANE RACK 450-1 AW/AQMM AQUA MATIC 700-1 MODULAR B198000012 MEMBRANE RACK 700-1 AW/AQMM AQUA MATIC 900-1 MODULAR B198000011 MEMBRANE RACK 900-1 AW/AQMM...
Page 334 ELB90 -6 FLARE X 1/4 FPT SS EACH 29-30 B390800012 HOSE HP ASSY AW 75" TOTAL LENGTH EACH SPECIAL HIGH PRESSURE HOSE LENGTHS ARE AVAILABLE THROUGH SEA RECOVERY FOR AQUA MATIC 900-2: 2408132500 VESSEL HIGH PRESSURE 450GPD AW EACH 32-33...
Page 335 Aqua Matic 450-1800 Rev. A DOUBLE REVERSE OSMOSIS MEMBRANE/VESSEL ASSEMBLY ILLUSTRATED FOR AQUA MATIC MODULAR STYLE: AQUA MATIC MODEL AND STYLE PART NUMBERDESCRIPTION AQUA MATIC 900-2 MODULAR B198000009 MEMBRANE RACK 900-2 AW/AQMM AQUA MATIC 1400-2 MODULAR B198000007 MEMBRANE RACK 1400-2 AW/AQMM AQUA MATIC 1800-2 MODULAR B198000008 MEMBRANE RACK 1800-2 AW/AQMM...
Page 336 Aqua Matic 450-1800 Rev. A ITEM PART NUMBER DESCRIPTION B390800012 HOSE HP ASSY AW 75" TOTAL LENGTH EACH SPECIAL LENGTHS ARE AVAILABLE THROUGH SEA RECOVERY. section 10 page 68 of 82...
Page 337 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: 110-115 / 220-230 VAC, 50/60 Hz, SINGLE PHASE OPERATING POWER: ITEM PART NUMBER DESCRIPTION B750130001 CORE UNIT AUTO/ELECT AQMM 1PH 2020084008 PLATE ENCLOSURE MOUNTING AQMM EACH 061142150012 BOLT HEX 5/16-18 X 3/4 SS EACH 061120049000 WASHER SPLIT LOCK 5/16"SS...
Page 338 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1-15 B751130001 ENCLOSURE ASSY AUTOMATION AQMM EACH 31312241CH-01 ENCLOSURE AUTOMATION AQMM EACH 0501164800 PIPE SUPPORT 3/8" EACH 0204090869 CONN 1/4 TUBE X 1/4 MPT PLASTI EACH 0204020869 ELB90 1/4 TUBE X 1/4 MPT PLAST...
Page 339 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1-16 B476130002 BPR REGULATER ASSY AQMM EACH 1417017896 VALVE PRESS REGULATOR-AS EACH 0204021769 ELB90 3/8 TUBE X 1/4 MPT PLAST EACH 3421020100 COUPLER BACK PRESSURE REG- AQM EACH 061222345006 SC ALLEN SET 1/4-20 X 3/8 SS...
Page 340 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1-14 P486130001 BRINE SUPPLY LINE 1 ASSEMBLY AQMM 0101191800 ELB90 3/8 SL X 3/8 FNPT PVC EACH 0101322483 RB 1/2 SL X 3/8 SL PVC SCH 80 EACH 0101322483 RB1/2 SL X 3/8 SL FLUSH STYLE PVC SCH 80...
Page 341 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1 - 8 B516130005 DIVERSION VALVE ASSY AQMM 1401095998 VALVE SOLENOID 12VDC AED/CSFE/ EACH 3131680100 PLUG (CONNECTOR) DIN 4 COND EACH 0204021769 ELB90 3/8 TUBE X 1/4 MPT PLAST EACH 0204090869 CONN 1/4 TUBE X 1/4 MPT PLASTI...
Page 342 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1-10 P516130005-02 DIVERSION VALVE P -PORT AQMM B511080003 SALINITY PROBE ASSY 2002 EACH 0204092969 CONN 5/8 TUBE X 1/2 MPT PLASTI EACH 31314203HA SALINITY PROBE W/ TEMP SENSOR EACH 0204091969 CONN 3/8 TUBE X 1/2 MPT PLASTI...
Page 343 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION B511080003 SALINITY PROBE ASSY 2002 EACH 0204092969 CONN 5/8 TUBE X 1/2 MPT PLASTI EACH 31314203HA SALINITY PROBE W/ TEMP SENSOR EACH STRAIN RELIEF AUTOMATION ENCLOSURE REMOVE PLUG AND INSERT CABLE THROUGH...
Page 344 Aqua Matic 450-1800 Rev. A SPECIFIC TO AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1 - 13 B114130001 POSTFILTER DUAL AQMM 1 - 3 0713020573 FILTER HOUSING/LID 3/8 X 10 EACH BOWL PREFILTER HOUSING 10" LID PREFILTER HOUSING 10" 2614010473 O-RING PREFILTER 10"...
Page 345 Aqua Matic 450-1800 Rev. A section 10 page 77 of 82...
Page 346 Aqua Matic 450-1800 Rev. A SPECIFIC FOR AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1 - 17 B619120003 CONTROLLER AQMM 1PH v3.00 EACH SINGLE PHASE 110-115 / 220-230 VAC, 50/60 Hz B619120001 CONTROLLER CHASSIS ASSY 1PH AQM v3.00 EACH B596240002 PCB MAIN AQM v3.00 EACH...
Page 347 Aqua Matic 450-1800 Rev. A SPECIFIC FOR AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1 - 17 B619120004 CONTROLLER AQMM 3PH v3.00 EACH THREE PHASE 220-380-415, 50Hz, and 208-230-460, 60 Hz B619120002 CONTROLLER CHASSIS ASSY 3PH AQM v3.00 EACH B596240002 PCB MAIN AQM v3.00 EACH...
Page 348 Aqua Matic 450-1800 Rev. A SPECIFIC FOR AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1 - 13 B619120001 CONTROLLER CHASSIS ASSY 1PH AQM SINGLE PHASE 110-115 / 220-230 VAC, 50/60 Hz 31310603BF CONTACTOR 30A AW>12/99 12VDC EACH 31314301CW POWER SUPPLY AW>12/99 12VDC EACH 3131232900 CHASSIS CONTROLLER AQM...
Page 349 Aqua Matic 450-1800 Rev. A SPECIFIC FOR AQUA MATIC MODULAR STYLE: ITEM PART NUMBER DESCRIPTION 1 - 13 B619120002 CONTROLLER CHASSIS ASSY 3PH AQM THREE PHASE 220-380-415, 50Hz, and 208-230-460, 60 Hz 31310603BF CONTACTOR 30A AW>12/99 12VDC EACH 31314301CW POWER SUPPLY AW>12/99 12VDC EACH 3131232900 CHASSIS CONTROLLER AQM...
Page 350 Aqua Matic 450-1800 Rev. A Notes: ____________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ section 10 page 82 of 82...
Page 351 Aqua Matic 450-1800 Rev. A SECTION 11 CONVERSION CHARTS section 11 page 1 of 10...
Page 352 Aqua Matic 450-1800 Rev. A NOTES: __________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ section 11 page 2 of 10...
Page 353 Aqua Matic 450-1800 Rev. A MICRON / INCH / MESH COMPARISON MEASUREMENTS MICRON INCH INCH MESH (opening) .00003937 .0070 .00019685 .0075 .00039370 .0075 .00059055 .0078 .00078740 .0110 .00098425 .0130 .00118110 .0180 .00157480 .0260 .00196850 .0410 .00295275 .0850 .00393700 .1770 .00787400 .9370 TEMPERATURES CELSIUS vs FAHRENHEIT CONVERSION CHART...
Page 354 Aqua Matic 450-1800 Rev. A IN THE MANUAL MODE OF OPERATION section 11 page 4 of 10...
Page 355 Aqua Matic 450-1800 Rev. A IN THE MANUAL MODE OF OPERATION section 11 page 5 of 10...
Page 356 Aqua Matic 450-1800 Rev. A WATER COMPARISON CHART GALLONS / VOLUME / WEIGHT U.S. CUBIC CUBIC CUBIC GALLON FEET YARD METER SHORT METRIC 0.13 0.005 0.004 0.004 0.004 0.67 0.025 0.019 0.021 0.019 1.34 0.050 0.038 0.041 0.038 3.34 0.129 0.10 0.104 0.094...
Page 357 Aqua Matic 450-1800 Rev. A PPM CONVERSION CHART SPECIFIC SPECIFIC DISSOLVED CONDUCTANCE RESISTANCE SOLIDS RESISTANCE* IN MICROMHOS IN OHMS P.P.M. MHOS OHMS P.P.M. .0385 26,000,000 NONE 250.0 4,000 .0556 18,000,000 .02777 256.4 3,900 .0625 16,000,000 .03125 263.2 3,800 .0714 14,000,000 .03571 270.3 3,700...
Page 358 Aqua Matic 450-1800 Rev. A PRESSURE COMPARISON Kg/cm “Hg atmosphere Vacuum 0.0704 2.036 0.0689 6.895 0.0681 14.22 28.96 0.981 98.07 0.968 0.4912 0.0345 0.0339 3.386 0.03342 14.504 1.02 29.53 0.987 0.14504 0.0102 0.295 0.01 0.00987 14.7 1.033 29.92 1.013 101.3 METRIC / U.S.
Page 359 Aqua Matic 450-1800 Rev. A WIRE SIZE CROSS REFERENCE CHART: American Wire Gauge Metric Wire Gauge Metric Wire dia inch sq. inch dia mm sq mm Size mm 0000 0.4600 0.1661 11.6840 107.1649 0.4096 0.1317 10.4038 84.9683 0.3648 0.1045 9.2659 67.3980 0.3249 0.0829...
Page 360 Aqua Matic 450-1800 Rev. A NOTES: __________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ section 11 page 10 of 10...
Page 361 Manual PN B651120002A...

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Summary of Contents for Sea Recovery SRC Aqua Matic 450-1

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