Page 1 ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) 1 — Last update: 27 July 2022 HindlePower Inc Copyright HindlePower Inc. 2021...
Page 2: Table Of Contents
Table of Contents 1. 1. A A T T evo – Single Phase – Gr evo – Single Phase – Group II oup II ......................................4 4 1.1. 5-Year Warranty ......................5 2. 2. Safety Safety...................................................... 8 8 2.1.
Page 3 6. 6. Startup & Configuration Startup & Configuration ..........................................47 6.1. Startup........................47 6.1.1. Understanding the Startup Sequence ..............50 6.1.2. Factory Settings Tables ..................50 6.1.3. Checking Installation ................... 52 6.1.4. Startup Procedure....................53 6.1.5. HOME Screen....................... 53 6.2. Configuring Basic Set Points & Alarms .................54 6.3.
Page 4 9.1. Legacy Alarms & Indicators ..................95 9.2. Common Alarm Indicator & Other Alarm Triggers ............96 9.3. Alarm LED Summary Table ..................97 9.4. Viewing Alarms ......................98 9.5. Advanced Alarms ......................99 9.6. Resetting Latched Alarm Relays ................101 9.7.
Page 5 15.4. Forced Load Sharing Operation ................149 15.4.1. Requirements to Maintain Forced Load Sharing..........150 15.4.2. Virtual Independent Mode................151 15.4.3. Forced Load Sharing Alarms ................151 15.5. FLS in Combination with Other Charger Features ............. 152 15.6. Troubleshooting Forced Load Sharing ATevos ............153 16.
Page 6 ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en 1. 1. ATevo – Single Phase – Group II ATevo – Single Phase – Group II Complete your 5-year warranty Last modified: 20 May 2021 Copyright HindlePower Inc. 2021 Page 4 of 171...
Page 7: 5-Year Warranty
FOB manufacturer’s factory. This warranty does not cover products or parts that are damaged from improper use or abuse, as determined by the manufacturer. Accessory items or additional items carry only their Copyright HindlePower Inc. 2021 Page 5 of 171...
Page 8 & pricing regarding the magnetic parts extended warranty. Requests for returns or warranty claims must be made via manufacturer’s Return Material Authorization (RMA) instructions and assignment. Contact your sales representative for more information & pricing regarding returns or warranty Copyright HindlePower Inc. 2021 Page 6 of 171...
Page 9 Election to any of the above offered extended warranties must be done within the terms of Election to any of the above offered extended warranties must be done within the terms of the initial standard warranty. the initial standard warranty. Last modified: 3 May 2021 Copyright HindlePower Inc. 2021 Page 7 of 171...
Page 10: Safety Safety
LOCKOUT TAGOUT is required before servicing. VENTILATION MANDATORY. Maintain at least 6in / 152mm of free air on all vented surfaces for cooling. Allow sufficient clearance to open front panel for servicing. Copyright HindlePower Inc. 2021 Page 8 of 171...
Page 11 ATevo and result in SERIOUS INJURY OR DEATH SYMB SYMBOL OL EXAMPLE EXAMPLE Do not use the equipment for any purpose not described in this manual. Do not operate this equipment without all guards and covers in place. Copyright HindlePower Inc. 2021 Page 9 of 171...
Page 12 Potentially hazardous situation, which if not avoided, could result in death or serious injury. SYMB SYMBOL OL INSTRUCTION INSTRUCTION Do not install ATevo outdoors, or in wet or damp locations, unless specifically equipped for that environment. Copyright HindlePower Inc. 2021 Page 10 of 171...
Page 13 Potentially hazardous situation, which if not avoided, could result in minor or moderate injury (e.g. minor burns, bruising from pinch points, minor chemical irritation). May also be used to alert against unsafe practices. Copyright HindlePower Inc. 2021 Page 11 of 171...
Page 14 Maintain at least 6in / 152mm of free air on all vented surfaces for cooling. Allow sufficient clearance to open the front panel for servicing. This manual contains important safety and operating instructions, and therefore should be filed for easy access. Last modified: 3 May 2021 Copyright HindlePower Inc. 2021 Page 12 of 171...
Page 15: Storing & Receiving Atevo
Unpacking & Inspecting ATevo Reporting Damages & Making Returns Moving ATevo Mounting ATevo Download our Quick Setup Sheet for a checklist containing graphical instructions on placement, wiring, startup, & configuration. Last modified: 3 May 2021 Copyright HindlePower Inc. 2021 Page 13 of 171...
Page 16 • Printed circuit boards are firmly seated on their standoffs. • Hardware is tight. • Wire terminations are secure. • User’s Manual is included. • Includes all items on packing list. Last modified: 3 May 2021 Copyright HindlePower Inc. 2021 Page 14 of 171...
Page 17 Lift ATevo in Style-5054 enclosure, into a wall-mount or rack mount installation, using a heavy-duty sling or a scissor lift. To locate ATevo in Style-5054 enclosure into a floor-mount installation, use a forklift, lifting the enclosure from the bottom Copyright HindlePower Inc. 2021 Page 15 of 171...
Page 18: Wall-Mounting (Style-5054)
(2) times, into the wall. Place ATevo onto anchor bolts, add appropriate mounting hardware, and tighten securely. Refer to the following graphics for ATevo’s wall-mounting pattern and specification. Copyright HindlePower Inc. 2021 Page 16 of 171...
Page 19 HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Wall-Mounting: Style-5054 Enclosure Wall-Mounting: Style-5054 Enclosure Copyright HindlePower Inc. 2021 Page 17 of 171...
Page 20 Assemble the floor-mounting accessory on to the anchor bolts as shown. Place ATevo onto vertical posts, add appropriate mounting hardware, and tighten. Refer to the following graphics for floor mounting patterns and enclosure footprints. Floor-Mounting: Style-5054 Enclosure Floor-Mounting: Style-5054 Enclosure Copyright HindlePower Inc. 2021 Page 18 of 171...
Page 21 HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Copyright HindlePower Inc. 2021 Page 19 of 171...
Page 22 Note the standard pre-fab conduit knockouts located on the sides, top, and bottom of the enclosures. 3. Location requirements: a. Free of drips and splatter. If falling particles and liquids are a problem, install a NEMA Type-2 drip shield accessory. Copyright HindlePower Inc. 2021 Page 20 of 171...
Page 23 Second, mount ATevo onto installed brackets, using supplied kit hardware. Provide at least 6in /152mm of free air above and below ATevo for cooling. Refer to the following graphics for rack-mounting configurations. Rack Mounting: Style-5054 Enclosure Rack Mounting: Style-5054 Enclosure Copyright HindlePower Inc. 2021 Page 21 of 171...
Page 24 HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Copyright HindlePower Inc. 2021 Page 22 of 171...
Page 25 2. Carefully lift the ATevo above the anchor bolts, guide the enclosure onto the floor bolt pattern and lower it into place. 3. Add appropriate mounting hardware to the anchor bolts and tighten securely. Last modified: 11 May 2021 Copyright HindlePower Inc. 2021 Page 23 of 171...
Page 26: W W Iring Iring
Mechanical Diagram 30-50 Adc Mechanical Diagram 75-100 Adc Removing Protective Safety Shield Making AC Input Connections Making DC Output Connections Remote Voltage Sense Wiring ATevo Common Alarm Wiring Relays on Auxiliary I/O Board Copyright HindlePower Inc. 2021 Page 24 of 171...
Page 27: Wiring Communications Adapters
Mechanical Diagram (30-50 Adc) The Single Phase Input, Group II ATevo which has an output range of 30-50 Adc has the following mechanical layout and wiring diagram screen-printed onto its patented, internal protective Plexiglas shield. Copyright HindlePower Inc. 2021 Page 25 of 171...
Page 28 2-wire or 4-wire RS-232 connections, or 2-wire or 4-wire RS-485 connections. A13-F A13-For orced L ced Load Sharing Communications A oad Sharing Communications Adapter – optional dapter – optional Mounted similarly to Serial Communications Adapter (A12). Copyright HindlePower Inc. 2021 Page 26 of 171...
Page 29 Mechanical Diagram (75-100 Adc) The Single Phase Input, Group II ATevo which has an output range of 75-100 Adc has the following mechanical layout and wiring diagram screen-printed onto its patented, internal protective Plexiglas shield. Copyright HindlePower Inc. 2021 Page 27 of 171...
Page 30 A7-F A7-Filter Capacitor Boar ilter Capacitor Board or C1x-Capacitors d or C1x-Capacitors The electrolytic capacitors (C1x) filter ‘ripple’ from the dc output. ATevo units rated 30-50A Copyright HindlePower Inc. 2021 Page 28 of 171...
Page 31 L2-Secondary F L2-Secondary Filter Inductor ilter Inductor Shown bottom-center of silkscreen. Located on bottom of back wall to right of Filter Inductor (L1). It is also part of the dc filter. Copyright HindlePower Inc. 2021 Page 29 of 171...
Page 32 Group II (30-100Adc) ATevos do not feature a mulit-tap input terminal block for the Power Isolation Transformer (T1). However, transformers in certain models can be retapped in the field to switch between connected input voltages. See Service Instruction JD5026-52. Last modified: 22 February 2022 Copyright HindlePower Inc. 2021 Page 30 of 171...
Page 33 4. Using a flat-blade screwdriver, securely tighten the compression screws on AC Breaker (CB1-L1/L2). 5. Securely tighten ground wire on system ground stud. 6. Check all connections and reinstall safety shield. Copyright HindlePower Inc. 2021 Page 31 of 171...
Page 34 ATevo, ending at left side of I/O panel. Connect wires to appropriate ac input CU-AL compression lugs on left side of I/O panel. Using a flat-blade screwdriver, securely tighten lugs for L1, L2, L3, and GROUND connections. Check all ac input connections, and reinstall safety shield. Copyright HindlePower Inc. 2021 Page 32 of 171...
Page 35 Refer to the following table to determine the voltage drops for various wire sizes, currents and distances. W W ir ire Sizing Chart e Sizing Chart Voltage Drop per 100ft / 30.5m of Wire (for copper at 68 F / 20 C) Copyright HindlePower Inc. 2021 Page 33 of 171...
Page 36 4. Connect wires to appropriate locations on the DC Output Breaker (CB2+/-) as indicated on drawing above. 5. Using a flat-blade screwdriver, securely tighten compression screws on DC Output Breaker Terminals (CB2+/-). 6. Reinstall safety shield after you have made and checked all connections. Copyright HindlePower Inc. 2021 Page 34 of 171...
Page 37 To prevent equipment damage, confirm polarity of pos(+) and neg(-) wiring. 5. Using a flat-blade screwdriver, securely tighten lugs for pos(+) and neg(-) connections. 6. Check all dc output connections, and reinstall safety shield. Copyright HindlePower Inc. 2021 Page 35 of 171...
Page 38 (1) or more of the standard ATevo alarm(s) become active. One (1) set of form-C alarm contacts is provided, and are accessible via terminal block (A1-TB6) on the Main Control Board. Refer to figure below. Copyright HindlePower Inc. 2021 Page 36 of 171...
Page 39 4. If user alarm contacts (A1-TB6) are to drive inductive dc loads (e.g. a larger dc relay) an external protective diode must be installed at the dc relay to avoid equipment damage. Refer to Application Note JD5011-00. Copyright HindlePower Inc. 2021 Page 37 of 171...
Page 40 Main Control Board (A1) via connection point P13. Refer to the supplementary ATevo Communications Manual JA0102-54 for more information and wiring instructions. Last modified: 23 February 2022 Copyright HindlePower Inc. 2021 Page 38 of 171...
Page 41: Front Panel Controls & Indicators
Last modified: 2 March 2021 5.1. 5.1. Front Panel Controls & Indicators Front Panel Controls & Indicators ATevo front panel controls and indicators are organized into six (6) major groups or sections. Copyright HindlePower Inc. 2021 Page 39 of 171...
Page 42 Click on each of the following sections to learn more about each of these major groups or sections: A A T T evo Main Display evo Main Display A back-lit Liquid Crystal Display (LCD) shows all charger status and configuration information. Copyright HindlePower Inc. 2021 Page 40 of 171...
Page 43: Main Menu & Navigation
The various ATevo screens include user prompts and navigation icons to provide an intuitive and hedonic experience. ATevo screens can be grouped, by function, into four (4) basic types. Click on the expandable Copyright HindlePower Inc. 2021 Page 41 of 171...
Page 44 ATevo enters a user-assisted self-diagnostic mode. Screens prompt the user to participate in a series of tests that confirm that ATevo is operating correctly. For more information on the Hindle Health System, see Section Copyright HindlePower Inc. 2021 Page 42 of 171...
Page 45: Menu And Arrow Buttons
This indicates that menu icons can be accessed by navigating either up or down from the presently selected icon. Last modified: 10 February 2021 Copyright HindlePower Inc. 2021 Page 43 of 171...
Page 46: Edit/Enter Button
In the previous two (2) pages, we showed a sequence of commands and the sequence of screens caused by those commands. That example was provided to illustrate the use of the UP, DOWN, LEFT, RIGHT arrow buttons, and the EDIT/ENTER button for navigation. Copyright HindlePower Inc. 2021 Page 44 of 171...
Page 47 Screen Convention: een Convention: In the same way that the character ‘>’ is used between commands in a sequence, the same character appears between a sequence of screens. Last modified: 10 February 2021 Copyright HindlePower Inc. 2021 Page 45 of 171...
Page 48: Escape (Esc) Button
• If Main Menu displayed: ESC will return to HOME screen. • If in SYSTEM SETTINGS screen, pressing ESC will return to Main Menu. Pressing ESC again will return to the HOME screen. Last modified: 10 February 2021 Copyright HindlePower Inc. 2021 Page 46 of 171...
Page 49: Startup & Configuration Startup & Configuration
Download our Quick Setup Sheet for a checklist containing graphical instructions on placement, wiring, startup, & configuration. Last modified: 11 May 2021 6.1. 6.1. Startup Startup The startup procedure is shown below by means of (1) a video and (2) a graphic. Copyright HindlePower Inc. 2021 Page 47 of 171...
Page 50 HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Startup: Video Instruction Startup: Video Instruction https://www.youtube.com/embed/VjuwjKU7Kt4?rel=0&start=6&end=62 https://www.youtube.com/embed/VjuwjKU7Kt4?rel=0&start=39&end=82 https://www.youtube.com/embed/VjuwjKU7Kt4?rel=0&start=39&end=82 Startup: Graphic Instruction Startup: Graphic Instruction Copyright HindlePower Inc. 2021 Page 48 of 171...
Page 51 HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Startup procedure for the ATevo is the reverse of the legacy ATevo series Copyright HindlePower Inc. 2021 Page 49 of 171...
Page 52 L L ow L ow Level Detect evel Detect 15.0 24.0 21.0 volts End of Dischar End of Discharge 15.0 24.0 21.0 volts A A C Ripple Alar C Ripple Alarm m millivolts Copyright HindlePower Inc. 2021 Page 50 of 171...
Page 53 HVDC HVDC Shutdown Shutdown 120.0 175.0 144.0 volts High L High Level Detect evel Detect 120.0 175.0 144.0 volts L L ow L ow Level Detect evel Detect 87.0 120.0 105.0 volts Copyright HindlePower Inc. 2021 Page 51 of 171...
Page 54 • You check that ac input supply voltage and battery voltage match information on ATevo nameplate. • Open the front panel, and check battery polarity at the DC Output Circuit Breaker (CB2+/- Last modified: 4 May 2021 Copyright HindlePower Inc. 2021 Page 52 of 171...
Page 55 HOME Screen The default HOME screen appears after power up showing the dc bus voltage and dc charger current, along with the status for CHARGER MODE and EQUALIZE METHOD on the top line. Copyright HindlePower Inc. 2021 Page 53 of 171...
Page 56 ATevo. This section details how to configure basic ATevo set points and alarms found also on legacy ATevo chargers. The process is shown by both (1) video and (2) instructions with screenshots. Instructions by Video Instructions by Video Copyright HindlePower Inc. 2021 Page 54 of 171...
Page 57 • Press EDIT/ENTER to save setting. ATevo prompts you to set the next parameter. • Continue in the same manner to set all six (6) parameters in the list. If you want to skip setting any parameter, press EDIT/ENTER (or RIGHT arrow) to bypass it. Copyright HindlePower Inc. 2021 Page 55 of 171...
Page 58 Clicking on each parameter below will reveal a screenshot of the parameter: Float V Float Voltage oltage Equalize V Equalize Voltage oltage Equalize T Equalize Timer imer Copyright HindlePower Inc. 2021 Page 56 of 171...
Page 59 If you are interrupted while adjusting settings and do not press a front panel key for 10 minutes, Edit Mode ends automatically without saving adjustments to any setting not previously saved with the EDIT/ENTER key. Last modified: 5 March 2021 Copyright HindlePower Inc. 2021 Page 57 of 171...
Page 60 Alarms This section details the configuration of ATevo’s new, more advanced features. It also details features that may have been present in legacy ATevo Series battery chargers, where the configuration process has been changed or simplified. To enter Advanced Settings mode, select MENU > ADVANCED SETTINGS. ATevo will display a scrollable page of parameters.
Page 61 L L ow V ow Voltage L oltage Level Detect ( evel Detect (Section 7.3 Section 7.3) ) A A C Ripple Alar C Ripple Alarm ( (Section 9.5 Section 9.5) ) Copyright HindlePower Inc. 2021 Page 59 of 171...
Page 62 Compensation (Section 12 Section 12) ) Battery T Battery Type for T ype for Temperatur emperature Compensation ( e Compensation ( Section 12 Section 12) ) Last modified: 10 March 2021 Copyright HindlePower Inc. 2021 Page 60 of 171...
Page 63 Clicking on each parameter below will reveal a screenshot of how the parameter is changed: T T ime MENU > SYSTEM SETTINGS > ‘Time’ ATevo uses a 24-hour clock (e.g. 2:30 PM is 14:30) Copyright HindlePower Inc. 2021 Page 61 of 171...
Page 64 ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Date Date MENU > SYSTEM SETTINGS > ‘Date’ Display Backlight ON/OFF Display Backlight ON/OFF MENU > SYSTEM SETTINGS > ‘Backlight’ Display Contrast Display Contrast MENU > SYSTEM SETTINGS > ‘Contrast’ Copyright HindlePower Inc. 2021 Page 62 of 171...
Page 65 Backlight Intensity Backlight Intensity MENU > SYSTEM SETTINGS > ‘Backlight Intensity’ R R everse Image Contr everse Image Control ol MENU > SYSTEM SETTINGS > ‘LCD color’ Last modified: 10 February 2021 Copyright HindlePower Inc. 2021 Page 63 of 171...
Page 66 Clicking on each toggle below will reveal a screenshot of how each relay setting is changed: Common Alar Common Alarm R m Relay Configuration elay Configuration MENU > RELAYS > ‘Relay Configuration’ Copyright HindlePower Inc. 2021 Page 64 of 171...
Page 67 MENU > RELAYS > ‘Relay Configuration’ > ‘Latching’ > select desired status R R elay T elay Time Delay ime Delay MENU > RELAYS > ‘Relay Configuration’ > ‘Delay’ > set number of seconds Last modified: 10 March 2021 Copyright HindlePower Inc. 2021 Page 65 of 171...
Page 68 • be used as a standard communications interface to connect to external serial devices • be used in various applications (such as Forced Load Sharing) Instructions on how to configure Serial Communications Adapters are found in the JA0102-54. Copyright HindlePower Inc. 2021 Page 66 of 171...
Page 69 ‘EN’ to enable the High Level Detect Shutdown b. ‘DIS’ to disable the High Level Detect Shutdown 6. Close the front panel door. 7. Turn ON (close) both Circuit Breakers (CB1/CB2). Copyright HindlePower Inc. 2021 Page 67 of 171...
Page 70 HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Section 7.4 for more information on the High Level Detect feature. Last modified: 4 May 2021 Copyright HindlePower Inc. 2021 Page 68 of 171...
Page 71: Basic Operation Basic Operation
(DISPLAY MODE, CHARGE MODE, and EQUALIZE METHOD) at the far left of the control panel. Last modified: 10 February 2021 7.1.1. 7.1.1. Changing Display Mode Changing Display Mode https://www.youtube.com/embed//bEc7qvyGcBY?rel=0&start=8 The DISPLAY MODE button selects the HOME Screen display choices: Copyright HindlePower Inc. 2021 Page 69 of 171...
Page 72: Changing Charge Mode
Present charge mode is displayed at the top left of the HOME screen: ‘Float’ appears when charger is in FLOAT mode; ‘Equalize’ appears when it is in EQUALIZE mode. To change Charge Mode: CHARGE MODE > other displayed choice Copyright HindlePower Inc. 2021 Page 70 of 171...
Page 73: Changing Equalize Method
AUTOMATIC TIMER. The present equalize method is displayed at the top right of the HOME screen ‘ Eqlz Mthd: Man ’ specifies MANUAL TIMER and ‘ Eqlz Mthd: Auto ’ specifies AUTOMATIC Copyright HindlePower Inc. 2021 Page 71 of 171...
Page 74: Lamp Test & Display Of Firmware Versions
When DOWN is released, ATevo will briefly display the charger’s installed firmware versions, then return to the HOME screen and resume normal operation. Copyright HindlePower Inc. 2021 Page 72 of 171...
Page 75: Resetting Latched Relays (Legacy Method)
HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en The ATevo Lamp Test is identical to the Lamp Test on legacy ATevo Series battery chargers. Last modified: 11 February 2021 7.1.5. 7.1.5. Resetting Latched Relays (legacy Resetting Latched Relays (legacy...
Page 76: Low Level Detect
Level Detect will shut down the charger output circuitry should a catastrophic microprocessor failure occur, turning the rectifier to the full on condition. If the High Level Detect shutdown occurs, the circuit latches until the charger is restarted by Copyright HindlePower Inc. 2021 Page 74 of 171...
Page 77 Voltage Shutdown alarm LED. Refer to the following sections to learn about: • Section 6.8, Enabling/Disabling High Level Detect • Section 6.3, Setting High Level Detect Threshold Last modified: 5 March 2021 Copyright HindlePower Inc. 2021 Page 75 of 171...
Page 78: A A Dvanced Operation Dvanced Operation
HOME screen. If you have selected and entered the SYSTEM SETTINGS mode, pressing the ESC button while in the SYSTEM SETTINGS screen will return to the Main Menu. Pressing ESC again will return to the HOME screen. Copyright HindlePower Inc. 2021 Page 76 of 171...
Page 79 Selecting this icon is equivalent to pressing EDIT/ENTER from the HOME screen – the direct path to Basic Set Points and Alarms screens, a feature that ensures backward compatibility with legacy ATevo Series battery chargers. Opens configurable options for Advanced Settings. See Section 6.3 for instructions on advanced setting configurations.
Page 80 Refer to the following sections for details on: • Changing Main Board Relay Parameters – Section 6.5 • Changing Auxiliary Board Relay Parameters – Section 14.4 • Resetting Latched Alarm Relays – Section 9.6 Copyright HindlePower Inc. 2021 Page 78 of 171...
Page 81 Ethernet port. It shows all communications ports, and whether or not they are assigned and configured. Two (2) of the serial ports support DNP3 and Modbus communications. Refer to the supplementary ATevo Communications Manual for port configuration instructions. Copyright HindlePower Inc. 2021 Page 79 of 171...
Page 82 Opens configurable options for System Settings such as time, date, and display backlight intensity. See Section 6.4 for instructions. Allows you to scroll through a screen of system information. Last modified: 10 March 2021 Copyright HindlePower Inc. 2021 Page 80 of 171...
Page 83 ATevo functionality. Three Levels of Password Protection Three Levels of Password Protection ATevo incorporates three (3) levels of password authorization, each of which requires a unique password to access its functions and features: Copyright HindlePower Inc. 2021 Page 81 of 171...
Page 84: Setting Passwords
8.4.2. Setting Passwords Setting Passwords To change passwords, ensure you have ADMINISTRATOR privilege (see previous section), then: “Set passwords”> select from three (3) password authorization levels > set characters for that authorization level’s password Copyright HindlePower Inc. 2021 Page 82 of 171...
Page 85: Setting Default Access
(or higher) to proceed. To LOG IN to a privilege level, select ‘LOG IN’, select the level you wish to access, and enter the password. Copyright HindlePower Inc. 2021 Page 83 of 171...
Page 86: Logging Out
ATevo provides a socket for an Optional SD Memory Card. To access it, open the front panel, locate the Main Control Board (A1) attached to the door, and look on the top left of its back side. Copyright HindlePower Inc. 2021 Page 84 of 171...
Page 87: Installing Sd Memory Card
The file is stored in ASCII text format for easy import into spreadsheets or other third party software. To copy the Event Log to SD Memory Card: MENU > EVENT LOGS > ‘Copy event log to SD card’ Copyright HindlePower Inc. 2021 Page 85 of 171...
Page 88 To copy ATevo Configuration to SD Memory Card: MENU > SAVE:RESET SETTINGS > ‘Backup to Memory Card’ The screen will briefly confirm the file was copied successfully. The configuration file is written Copyright HindlePower Inc. 2021 Page 86 of 171...
Page 89 The first step in upgrading ATevo is to obtain the latest two (2) program files from the supplier: • mainapp.bin = Main Control Application program • bruno.bin = Display Application program Copyright HindlePower Inc. 2021 Page 87 of 171...
Page 90 • If the SD Memory Card contains the bruno.bin file, you will be prompted to upgrade the Display Application program. • Select ‘Yes’ if desired, and a message will confirm the update. Copyright HindlePower Inc. 2021 Page 88 of 171...
Page 91 UI will offer to update using them. To learn about the enhanced features that firmware v2.7.0 has brought to the ATevo, see Appendix topic, Firmware v2.7.0 Enhancements. Last modified: 20 May 2021 Copyright HindlePower Inc. 2021 Page 89 of 171...
Page 92 0 for consistency. The extension “hpb” is an acronym for Hindle Power Binary. Here are some firmware filename examples that use this convention: ATevo firmware filename examples ATevo firmware filename examples • ev020606.hpb – v2.6.6 • ev020502.hpb – v2.5.2 Copyright HindlePower Inc. 2021 Page 90 of 171...
Page 93 The screen below will list all available firmware updates from the latest to the earliest. Use the UP/DOWN arrow keys to select the update to apply, then press ENTER. Copyright HindlePower Inc. 2021 Page 91 of 171...
Page 94 If the verify step fails, you will need to follow the instructions shown in the following screen. c. Once the verify step passes, update screens are the same as in previous versions. The sequence of screens and how to proceed is explained in the graphic below. Copyright HindlePower Inc. 2021 Page 92 of 171...
Page 95 NORM position as instructed on the screen below. 8. Remove the memory card and press the RESET button. 9. Verify the the new firmware is installed by observing the new version displayed on the splash screen. Copyright HindlePower Inc. 2021 Page 93 of 171...
Page 96 If they are found, the UI will offer to update using them. Last modified: 21 May 2021 Copyright HindlePower Inc. 2021 Page 94 of 171...
Page 97: Legacy Alarms & Indicators
LED indicators and are referred to as legacy alarms since they have the same functionality as the standard alarms available on legacy ATevo Series battery chargers. The green AC ON LED indicator, and the six (6) red Legacy Alarm LED indicators are...
Page 98 TRIGGERS icon instead of the COMMON ALARM icon, and will be able to configure the triggers for these new alarms in the same menu that the common alarm is configured. This is described further in Appendix topic, Firmware v2.7.0 Enhancements. Last modified: 17 May 2021 Copyright HindlePower Inc. 2021 Page 96 of 171...
Page 99 Sect. 6.3 connections Common Common One or Any one (1) legacy alarm in Can set which Common Any of above Alar Alarm m more previous six (6) rows, or Advanced Alarm Copyright HindlePower Inc. 2021 Page 97 of 171...
Page 100 • If multiple alarms are active, it cycles through each alarm. Active Alarm List Active Alarm List The Active Alarm List displays all active alarms. To view the Active Alarm List, press the ALARMS button. Copyright HindlePower Inc. 2021 Page 98 of 171...
Page 101: Advanced Alarms
Level Detect is a true failsafe feature that activates the common alarm relay in response to a catastrophic failure, such as microprocessor failure. The Low Level Detect hardware will illuminate a dedicated LED located on the Main Control Board (A1) when alarm is active. Copyright HindlePower Inc. 2021 Page 99 of 171...
Page 102 Set points for this alarm are not adjustable. Open DC Br Open DC Break eaker Alar er Alarm m This alarm is activated when the Main Control Board (A1) senses that the DC Output Circuit Copyright HindlePower Inc. 2021 Page 100 of 171...
Page 103: Resetting Latched Alarm Relays
• Individual latched alarm relays or all latched alarm relays may also be reset via the RELAYS icon from the Main Menu. To reset an individual latched alarm relay: MENU > RELAYS > ‘Unlatch selected relays’ > select latched relay from list Copyright HindlePower Inc. 2021 Page 101 of 171...
Page 104 To reset all latched alarm relays: MENU > RELAYS > ‘Unlatch all relays (x)’, where ‘x’ represents the number of presently latched relays. After executing this command the number between ‘( )’ will change to ‘0’ indicating all latched relays are cleared. Last modified: 1 March 2021 Copyright HindlePower Inc. 2021 Page 102 of 171...
Page 105: Battery Open Test
9.7.1. Battery Open Test Settings Battery Open Test Settings To access and configure Battery Open Test settings: MENU > TESTING > ‘Test Settings’ To configure test duration: ‘Run test for up to:’ > adjust duration Copyright HindlePower Inc. 2021 Page 103 of 171...
Page 106: Running Battery Open Tests
Running Battery Open Tests Running Test Periodically Running Test Periodically To schedule periodic Battery Open Tests: MENU > TESTING > ‘Test Settings’ > ‘Run periodically:’ > ‘Enabled’ ‘Every:’ > change desired digits Copyright HindlePower Inc. 2021 Page 104 of 171...
Page 107: Resetting Battery Open Alarm
Unlatch Battery Open Alarm control. To initiate the Unlatch Battery Open Alarm control and reset the Battery Open Alarm: MENU > TESTING > ‘Unlatch battery open’ Last modified: 1 March 2021 Copyright HindlePower Inc. 2021 Page 105 of 171...
Page 108: Hindle Health System Hindle Health System
LCD display will operate and be able to report the issue and give instructions on how to resolve it. RED LED is illuminated when ATevo detects any error condition, when any alarm is active, or when the Hindle Health System detects Copyright HindlePower Inc. 2021 Page 106 of 171...
Page 109 After the initial introduction and safety screens, a screen prompts the user to select the tests to run. There are two (2) test selections. The second will not test alarms or relays: • Operation, Set points, Alarms • Operation, Set points Copyright HindlePower Inc. 2021 Page 107 of 171...
Page 110 The result status will indicate that each test PASSED, FAILED, or was NOT RUN. The resulting log file can be used to prove NERC compliance requirements for things such as verifying correct float voltage. Last modified: 11 March 2021 Copyright HindlePower Inc. 2021 Page 108 of 171...
Page 111: 11.1. Viewing Event Log
MENU > EVENT LOGS > ‘View event log (X)’. The number of new events since the log was last read are in the ‘( )’. The most recent event stored will appear, but you can scroll through events with the Copyright HindlePower Inc. 2021 Page 109 of 171...
Page 112 All stored event history will be deleted. It is strongly recommended that you transfer a copy of the event logs to the SD memory card prior to deleting the event logs or all of the event history will be lost. Copyright HindlePower Inc. 2021 Page 110 of 171...
Page 113 (A1). They will be stored in a standard ASCII text file format that can be read by most Personal Computers (with a USB adapter) or other similar devices. To copy event log files to SD memory card: MENU > EVENT LOGS > ‘Copy event log to SD Card’. Copyright HindlePower Inc. 2021 Page 111 of 171...
Page 114 ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en The log files are now stored on SD memory card. If no card is present in ATevo, an error message will appear. Last modified: 1 March 2021 Copyright HindlePower Inc. 2021 Page 112 of 171...
Page 115: Installing The Tempco Option
2. Allow internal voltages to dissipate. 3. Remove safety shield and verify no hazardous voltages are present with a voltmeter. 4. Mount probe (A10) on a clean, dry surface on or as close to battery as possible. Copyright HindlePower Inc. 2021 Page 113 of 171...
Page 116 • Route other end of cable to probe at the battery, and coil up excess cable. • Make sure all wiring conforms to NEC, local, and site requirements 8. Attach interconnection cable to ATevo Power Board (A2-TB8) and EARTH terminal as shown below: Copyright HindlePower Inc. 2021 Page 114 of 171...
Page 117 • Locate the EARTH quick-connect terminal at the bottom of Power Board (A2). Carefully pull off the quick-connect terminal and wire from the EARTH terminal. • Plug the quick-connect terminal attached to the end of the TempCo cable’s shield wire Copyright HindlePower Inc. 2021 Page 115 of 171...
Page 118 77 °F / 25 °C. • Use a digital multi-meter to measure the actual dc output voltage. Determine temperature at the compensation probe, and use the graph in Section 12.3 to verify that Copyright HindlePower Inc. 2021 Page 116 of 171...
Page 119 Last modified: 10 March 2021 12.3. 12.3. Temperature Compensation Temperature Compensation Curves Curves The following graph depicts the dc voltage correction applied to ATevo output based on battery temperature sensed by the TempCo probe (A10). Copyright HindlePower Inc. 2021 Page 117 of 171...
Page 120 97% of the 77 °F voltage. If the float voltage is set on the front panel to 132 Vdc, the actual output voltage will be: 132 × 0.97 = 128 Vdc Last modified: 1 March 2021 Copyright HindlePower Inc. 2021 Page 118 of 171...
Page 121: R R Emote Sense 13. Emote Sense
• Directly monitors battery or dc bus voltage. The front panel meter displays actual voltage at the battery or dc bus. SCHEMATIC SCHEMATIC To wire ATevo for remote sensing, install twisted-pair cabling from the remote sense terminals Copyright HindlePower Inc. 2021 Page 119 of 171...
Page 122 • Verify your connections. • DO NOT energize ATevo until you configure Remote Sense jumpers per Section 13.3. • After Remote Sense Jumpers have been correctly configured, replace the safety shield and re-energize ATevo. Copyright HindlePower Inc. 2021 Page 120 of 171...
Page 123 Remote Sense Configuration Jumpers (JP103 and JP104) are located on the Power Board next to the Remote Sense terminal block (A2- TB1). Each jumper consists of a 3-pin header and a SHORTING BLOCK that shorts (or connects) two (2) pins of the header together. Copyright HindlePower Inc. 2021 Page 121 of 171...
Page 124 If Remote Sense is to be disabled for extended periods of time or permanently disabled, it is highly recommended that the sense leads (the twisted pair cable) be disconnected from both the battery and terminal block (A2-TB1). Copyright HindlePower Inc. 2021 Page 122 of 171...
Page 125 HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Last modified: 5 March 2021 Copyright HindlePower Inc. 2021 Page 123 of 171...
Page 126: Auxiliary Inputs/Outputs Auxiliary Inputs/Outputs
Main Control Board. All relays are failsafe such that if communication is lost between the Main Control Board (A1) and the Auxiliary I/O Board (A4), the relays will switch to the alarm state. Copyright HindlePower Inc. 2021 Page 124 of 171...
Page 127 • a red LED that serves as a debugging aid that illuminates when the relay is in alarmed state • a second contact set which feeds back the relay’s state to ATevo’s main processor Copyright HindlePower Inc. 2021 Page 125 of 171...
Page 128 (such as ‘2% Hydrogen’, or ‘Vent Fan Fail’). ATevo will report all activity of the input (status, alarms or log files) by the generic default name or the custom configured name. Copyright HindlePower Inc. 2021 Page 126 of 171...
Page 129 Threshold and range values are configurable, and are entered in the primary units (such as °F) based on scaling configuration. Copyright HindlePower Inc. 2021 Page 127 of 171...
Page 130 Wiring Other Connections to Auxiliary I/O Board The next three topics will discuss how to wire the following: • Relay Connections • Binary Input Connections • Analog Input Connections Last modified: 2 March 2021 Copyright HindlePower Inc. 2021 Page 128 of 171...
Page 131 • Alarm contacts are rated at 0.5A @ 125 Vac/Vdc. • Terminal block (A4-TB4) is compression type, accepting #22-14 AWG wire. • Terminals are labeled in non-alarm condition. Last modified: 5 May 2021 Copyright HindlePower Inc. 2021 Page 129 of 171...
Page 132 1. De-energize and lock out all ac and dc voltages to ATevo. 2. Allow internal voltages to dissipate, and check with a voltmeter. 3. Remove safety shield. 4. Route Binary Input wiring to Auxiliary I/O Board (A4) through an unused enclosure knockout. Copyright HindlePower Inc. 2021 Page 130 of 171...
Page 133 3. Remove safety shield. 4. Route remote analog inputs to the Auxiliary I/O Board (A4) through an unused enclosure knockout. 5. Connect signal wiring (#22-14 AWG) to appropriate terminals (A4-TB3) of the Auxiliary I/O Copyright HindlePower Inc. 2021 Page 131 of 171...
Page 134 • Auxiliary I/O Board #2: 1-OFF, 2-ON, 3-ON When supplied, ATevo is normally equipped with one (1) or two (2) Auxiliary I/O Boards. However, for special units equipped with more: • Auxiliary I/O Board #3: 1-ON, 2-OFF, 3-ON Copyright HindlePower Inc. 2021 Page 132 of 171...
Page 135 Once latched, the relay must be cleared manually by initiating the RESET LATCHED RELAY feature (see Section 9.6). All relays have a time delay configuration. The relay will not change to active state until the associated alarm or status Copyright HindlePower Inc. 2021 Page 133 of 171...
Page 136 Configuration To change the alarm condition assigned to the relay: MENU > RELAYS > ‘Relay Configuration’ > select relay from options (as shown above) > ‘Fault:’ > select condition from list Copyright HindlePower Inc. 2021 Page 134 of 171...
Page 137 To change the delay time configuration for a relay on the Auxiliary I/O Board: MENU > RELAYS > ‘Relay Configuration’ > select relay from options (as shown above) > ‘Delay:’ > set digits as desired Copyright HindlePower Inc. 2021 Page 135 of 171...
Page 138 Default Binary Input Configuration Binary Input Binary Input Name Name Alar Alarm State m State A A ction ction A A ctive State ctive State BI1-1 disabled none high BI1-2 disabled none high Copyright HindlePower Inc. 2021 Page 136 of 171...
Page 139 To change the name of a binary input on the Auxiliary I/O Board: MENU > AUX INPUTS > ‘Binary Input Configuration’ > select input from options (as shown above) > ‘Name:’ > set characters as desired Copyright HindlePower Inc. 2021 Page 137 of 171...
Page 140 The Binary Input Action assignment links the binary input to a changer control. Examples of a charger control include rectifier remote shutdown, or float/equalize mode control. ATevo will execute assigned charger control when the binary input is in the active state. Copyright HindlePower Inc. 2021 Page 138 of 171...
Page 141 Unless otherwise specified, the ATevo Auxiliary I/O Board (A4) will ship from the factory with the following analog input configuration: F F actory Default Analog Input Configuration actory Default Analog Input Configuration Copyright HindlePower Inc. 2021 Page 139 of 171...
Page 142 To change the name of the primary measurement unit of an analog input on the Auxiliary I/ O Board (A4): MENU > AUX INPUTS > ‘Analog Input Configuration’ > select input (as shown above) > ‘Units:’ > set desired characters Copyright HindlePower Inc. 2021 Page 140 of 171...
Page 143 To change the high scale value assigned to the analog input: ‘10V=:’ > set desired digits This number must represent the primary value when the input value is 10.0 Vdc. If no scaling is required, set 10. Copyright HindlePower Inc. 2021 Page 141 of 171...
Page 144 ATevo will automatically determine which thresholds are required based on the trigger selected. Always set the trigger before adjusting the thresholds. To adjust the low level threshold set point for a trigger for an analog input alarm: Copyright HindlePower Inc. 2021 Page 142 of 171...
Page 145 Examples of a charger control include charger shutdown or float/equalize mode control. ATevo will execute the charger control when the analog input alarm is in the active state. To assign a control to an analog input: Copyright HindlePower Inc. 2021 Page 143 of 171...
Page 146 Midway through 2021, ATevo chargers began shipping with firmware v2.7.0 which includes a new action called “Disable Equalize” which is described further in the Appendix topic, Firmware v2.7.0 Enhancements. Last modified: 17 May 2021 Copyright HindlePower Inc. 2021 Page 144 of 171...
Page 147: Fls Introduction & System Requirements
System Requirements System Requirements All battery chargers must be ATevo Series. The ATevo forced load sharing feature will not operate with legacy AT10.1 and AT30 Series battery chargers. • All connected chargers must have the same voltage settings, have the same dc output current rating, and have the same version of ATevo Main Control Board (A1) firmware.
Page 148 1. Install Serial Communications Adapter (A13) according to instructions in the supplementary ATevo Communications Manual (JA0102-54). 2. Configure jumpers on the Serial Communications Adapter (A13) to operate in 2-WIRE RS-485 mode. Copyright HindlePower Inc. 2021 Page 146 of 171...
Page 149 Cable W W ir ire e A A T T evo evo-A -A A A T T evo evo-B -B A A T T evo evo-C -C A A T T evo evo-D TA(-) RA(-) TB(+) RB(+) GND GND Copyright HindlePower Inc. 2021 Page 147 of 171...
Page 150 Press the ESC button to return to the previous screen. If a port setting was changed, the ATevo will prompt to RESET. Select YES to RESET the ATevo. The new port settings will not become Copyright HindlePower Inc. 2021 Page 148 of 171...
Page 151 ATevo, it expects it to be present the next time it is reset or power-cycled. As such, the Primary will continuously poll any previously discovered Secondary whether it is present or not. It will no longer matter which ATevo starts up first, following a power cycle or reset. Copyright HindlePower Inc. 2021 Page 149 of 171...
Page 152 ◦ open DC Output Circuit Breaker (CB2) ◦ HLD or HVDC present When the issue is corrected the ATevos resume load sharing and again display the load-share indicator next to charger mode. Copyright HindlePower Inc. 2021 Page 150 of 171...
Page 153 • ‘Loadshare Comm Failure’ – displays when an ATevo configured for Forced Load Sharing is not receiving any load share messages • ‘Loadshare Indep Mode’ – indicates virtual independence between Forced Load Sharing ATevos, only reported on the Primary ATevo Copyright HindlePower Inc. 2021 Page 151 of 171...
Page 154 The recommended order to update firmware on ATevos sharing load is to update Secondary chargers first, and Primary chargers last. If a communications issue occurs after the upgrade, reset the Primary ATevo or rerun discover mode on the Primary ATevo. Last modified: 3 March 2021 Copyright HindlePower Inc. 2021 Page 152 of 171...
Page 155 LED that light briefly when the ATevo is sending or receiving data respectively. These LEDs can be used to identify the problem source. • Verify the voltage cabilbration of all ATevos connected in Forced Load Sharing. Last modified: 3 March 2021 Copyright HindlePower Inc. 2021 Page 153 of 171...
Page 156: Maintenance Maintenance
3000ft / 914m, contact your sales representative for operating information. Checking P Checking Power & Signal Connections ower & Signal Connections Check the tightness of all field connections inside the ATevo, and connections to the battery. A Copyright HindlePower Inc. 2021 Page 154 of 171...
Page 157 16.2. 16.2. Ordering Replacement Parts Ordering Replacement Parts All ATevo Series battery chargers ship with a supplemental Parts Data Package Report, itemizing all components within the unit. Contact your sales representative to place an order for spare or replacement parts.
Page 158 Installation of New Main Control Board: Installation of New Main Control Board: • Insert replacement board onto instrument panel with same orientation, and push it onto Copyright HindlePower Inc. 2021 Page 156 of 171...
Page 159 • Remove safety shield. • Disconnect the battery and dc load(s) from the DC Output Circuit Breaker (CB2+/-). Check with a voltmeter before proceeding. • Make sure rectifier/heat sink assembly (A6) has cooled. Copyright HindlePower Inc. 2021 Page 157 of 171...
Page 160: Replacing Dc Power Supply
• Gently press new DC Power Supply Board (P/S-9V) onto Power Board (A2) until it mates. • Replace safety shield and close front panel door. • Restart ATevo. Last modified: 4 March 2021 Copyright HindlePower Inc. 2021 Page 158 of 171...
Page 161: Replacing Auxiliary I/O Board
(R9x) mounted on a printed circuit board. ATevos rated 75-100 Adc, feature discrete blue electrolytic filter capacitor ‘cans’ (C1x). Preparation: Preparation: • Shut down and lock out all power to ATevo. Copyright HindlePower Inc. 2021 Page 159 of 171...
Page 162 MOV Board • Shut down and lock out all power to the ATevo. • Remove the safety shield. • The MOV Board (A9) is bolted to top left side of circuit breaker bracket. Copyright HindlePower Inc. 2021 Page 160 of 171...
Page 163 The C2 filter is mounted next to the C1 filter capacitor(s) and connects to the C1 capacitor with a bus bar. Follow instructions in Section 16.3.6 for replacing both C1 and C2. Copyright HindlePower Inc. 2021 Page 161 of 171...
Page 164: Replacing Circuit Breakers
Preparation: • Shut down and lock out all power to ATevo. • Allow internal voltages and heat to dissipate. • Remove safety shield. • Disconnect battery from DC Output Circuit Breaker (CB2+/-). Copyright HindlePower Inc. 2021 Page 162 of 171...
Page 165 • Route Y1 and Y2 wires from transformer to terminal block on Power Board (A2). Install wires into terminal block and tighten screws. • Replace safety shield and close front panel door. • Restart ATevo. Last modified: 5 May 2021 Copyright HindlePower Inc. 2021 Page 163 of 171...
Page 166: Appendices & Drawings Appendices & Drawings
Appendix A – Specifications Except as noted, all specifications apply at 77 °F / 25 °C, nominal ac line voltage & nominal float voltage. Table 1 – Specifications Table 1 – Specifications Copyright HindlePower Inc. 2021 Page 164 of 171...
Page 167 HindlePower Inc ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Table 2 – Specifications, Continued Table 2 – Specifications, Continued Copyright HindlePower Inc. 2021 Page 165 of 171...
Page 168 ATevo Operations–Single Phase Input–Group II (30-100 Adc Output) - 1_en Last modified: 4 March 2021 17.2. 17.2. Appendix B – Standard Drawings Appendix B – Standard Drawings Drawing Thumbnail Drawing Thumbnail Link to Download Link to Download Copyright HindlePower Inc. 2021 Page 166 of 171...
Page 169 JE5252: ATevo Battery Charger – Internal Component Layout: Style-5054 JE5309-00: ATevo Battery Charger Outline – NEMA-1 Style-5070 Enclosure JE5310-00: ATevo Battery Charger – Internal Component Layout Style-5070 Last modified: 5 May 2021 Copyright HindlePower Inc. 2021 Page 167 of 171...
Page 170 Portable Document Format (PDF), they are readily available for downloading and printing. If revision levels differ between the drawings embedded in this manual and the full online PDF drawings, refer to document with the higher revision level. For document availability of private- Copyright HindlePower Inc. 2021 Page 168 of 171...
Page 171: Firmware V2.7.0 Enhancements
These alarms can be configured to close a relay on an AUX I/O and are also readable over SCADA. Configuration is enhanced to accommodate selecting the triggers for these new alarms in the same menu that the common alarm is configured. Copyright HindlePower Inc. 2021 Page 169 of 171...
Page 172 Hydrogen Alarm, this input can disable the EQUALIZE charging. This is presented as a new selection under the AUX INPUTS menu as an “Action” for either a binary input or an analog input, as seen in the figure below. Copyright HindlePower Inc. 2021 Page 170 of 171...
Page 173 For more information about how to upgrade firmware, see the topic in Section 8 that applies to the ATevo product you purchased: • Originally supplied with firmware v2.6.6 or earlier • Originally supplied with firmware v2.7.0 or later Last modified: 17 May 2021 Copyright HindlePower Inc. 2021 Page 171 of 171...

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