Stator Removal And Installation - Mercury 25 EFI Service Manual

Ignition
5. Install the flywheel cup and secure to the flywheel with three bolts. Tighten the flywheel cup bolts to the specified torque.
Description
Flywheel cup bolt
6. Install the recoil assembly, and the timing belt cover. Refer to Section 8 ‑ Manual Starter.

Stator Removal and Installation

Stator Removal
1. Remove the timing belt cover and recoil assembly. Refer to Section 8 ‑ Manual Starter.
2. Remove the flywheel. Refer to Section 2A ‑ Flywheel Removal and Installation.
3. Cut the cable ties securing the voltage regulator connector, and the ignition charge connector to the engine wire harness.
4. Bend the clamp to remove the stator wires.
5. Unplug the stator ignition charge connector from the engine harness.
6. Unplug the voltage regulator/rectifier connector.
c
b
a
7. Remove the three bolts securing the stator assembly to the coil bracket. Remove the stator.
a
Page 2A-14
a
9783
a - Bolts (3)
10117
© 2016 Mercury Marine
a - Bolts securing flywheel cup (3)
Nm lb. in.
6 53
a - Clamp
b - Battery charging connector
c - Voltage regulator/recitifier
connector
d
d - Stator ignition charge connector
9856
90-8M0105568 eng MARCH 2016
lb. ft.