Mercury MERCRUISER Manuals

Manuals and User Guides for Mercury MERCRUISER. We have 6 Mercury MERCRUISER manuals available for free PDF download: Service Manual, Product Applications Manual, Owner's Manual, User Manual

Mercury MERCRUISER Service Manual (566 pages)

Brand: Mercury | Category: Outboard Motor | Size: 84 MB

Important Information, Maintenance, and 1

7
- Table of Contents
  7
- Serial Number Decal Placement
  8
- Introduction
  8
- Engine Serial Number
  8
- Directional References
  9
- Seacore
  9
- Seacore Components and Castings
  9
- Stainless Steel Fasteners
  9
- Proper Break
  9
- 20-Hour Break-In Period
  9
- Gasoline Containing Alcohol
  10
- Using Reformulated (Oxygenated) Gasoline (USA Only)
  10
- Fuel Ratings
  10
- After the Break-In Period
  10
- Fuel Requirements
  10
- Engine Oil
  11
Important Information, Maintenance, and 1

17
- 6.2 MPI ECT and 6.2 MPI Non-ECT
  19
- Engine
  19
- Engine and Tune-Up Specifications
  19
- Fluid Specifications
  19
- Notes on Engine Specifications
  19
- Maintenance Intervals
  20
- Maintenance Schedule-Inboard Models
  20
- Power-Assisted Steering and Power Trim Fluids
  20
- Routine Maintenance
  20
- Scheduled Maintenance
  20
- Maintenance Schedule-Towsport Models
  21
- Routine Maintenance
  21
- Scheduled Maintenance
  21
- Maintenance Schedule-Sterndrive Models
  22
- Routine Maintenance
  22
- Scheduled Maintenance
  23
- Checking and Filling the Engine Oil
  24
- Engine Oil
  24
- Changing the Engine Oil and Filter
  25
- Transmission Fluid
  27
- Changing
  29
- Checking
  29
- Filling
  29
- Power Trim Fluid
  29
- Flame Arrestor
  30
- Serpentine Drive Belt
  31
- Inspection and Routing
  32
- Replacing Belt
  32
- Fuel System
  33
- Water-Separating Fuel Filter
  33
- Changing Coolant
  35
- Checking Coolant Level
  35
- Cleaning and Inspection
  35
- Closed-Cooling System
  35
- Power-Assisted Steering Fluid
  35
- Power-Assisted Steering Fluid-Sterndrive Only
  35
- Changing
  37
- Compact Hydraulic Steering
  37
- Bravo Sterndrive Gear Lube
  38
- Checking
  38
- Filling
  38
- System Check
  38
- Changing
  39
- Battery
  40
- Electrical System
  40
- Exhaust System
  40
- Instruments
  40
- Remote Control
  40
- Visual Inspections
  40
- Seawater Pump
  41
- Steering System Lubrication
  41
- Corrosion Prevention
  42
- Maintaining Ground Circuit Continuity
  42
- Mercathode
  44
- Power Package Exterior Surfaces
  44
- Cleaning the Seawater Strainer, if Equipped
  45
- Seawater System
  45
- Air Actuated Single-Point Drain System (Closed Cooling, Inboard Models)
  46
- Checking the Seawater Pickups
  46
- Draining the Raw Water
  46
- Draining the Seawater System
  46
- Air Actuated Single-Point Drain System (Standard Cooling)
  49
- Air Actuated Single-Point Drain System-Bravo Seawater Cooling
  52
- Draining the Sterndrive
  54
- Air Actuated Single-Point Drain System (Closed Cooling)
  55
- Draining the Raw Water
  55
- Draining the Seawater System
  55
- Air Actuated Single-Point Drain System (Closed Cooling, Inboard Models)
  58
- Flushing the Power Package
  61
- Flushing the Power Package (Bravo)
  61
- Seacore Power Package Flushing Procedure
  64
- Cold Weather or Extended Storage
  67
- Preparing Power Package for Storage-MPI Models
  67
- Power Package Recommissioning
  68
Important Information, Maintenance, and 1

71
- Before You Begin Troubleshooting
  72
- General Troubleshooting Guidelines
  72
- Introduction
  72
- Situational Awareness
  72
- Visual/Physical Check
  73
- Diagnostic Roadmap
  74
- Emission Control Fault Indicators
  74
- Chart R1: Engine System Fails to Power
  75
- Chart R2: OBD-M Lamp Does Not Self-Test
  76
- Chart R3: Crankshaft Fails to Rotate
  77
- Chart R4: Engine Cranks over but will Not Start
  78
- Chart R5: Hard Start
  79
- Chart R6: Engine Stalls
  80
- Chart S1: Engine Surges
  81
- Chart S2: Lack of Power, Sluggish, or Spongy
  81
- Diagnosis by Symptom
  81
- Chart S3: Detonation or Spark Knock
  82
- Chart S4: Hesitation, Sag, or Stumble
  84
- Chart S5: Engine Misses
  85
- Chart S6: Rough, Unstable, or Incorrect Idle and Stalling
  86
- Chart S7: Poor Fuel Economy
  86
- Chart S8: Dieseling or Run
  87
- Chart S9: Backfire
  88
- Chart T1: Main Power Relay Test
  89
- Troubleshooting Tests
  89
- Chart T2: Fuel System Electrical Test
  90
- Chart T3: Fuel System Diagnosis
  90
- Chart T4: Ignition System Test
  91
- CDS G3 Service Tool
  92
- Connecting and Starting G3
  92
- Default Sensor Values
  92
- Fault Conditions
  92
- Introduction
  92
- OBD-M Faults
  92
- PCM 112 Calibration Information
  92
- Sticky and Nonsticky Faults
  92
- Troubleshooting Shift Problems
  92
- CDS G3 Service Tool Home Screen Overview
  94
- CDS G3 Fault List
  95
Removal and Installation 2

97
- Disconnecting the Fluid Systems
  98
- Fuel Hose
  98
- Preparation
  98
- Steering Hoses (Sterndrive)
  98
- Gear Lube Monitor (Sterndrive)
  99
- Seawater Hoses
  99
- Disconnecting the Shift Cable and Throttle Cable
  100
- Disconnecting the Electrical Components
  101
- Continuity Wire Removal (Sterndrive)
  102
- Removing the Engine
  102
Removal and Installation 2

105
- Preparation
  107
- Torque Specifications
  107
- Engine Installation and Alignment (Sterndrive)
  108
- Shift Cable Routing
  108
- Bravo Seawater Inlet Fitting Connection
  113
- Connecting the Fluid Systems
  113
- Gear Lube Monitor Connection
  113
- Power-Assisted Steering Hoses
  116
- Speedometer and Pitot Connections
  116
- Bravo Models Remote Control Shift Cable Adjustment
  117
- Bravo Models Shift Cable Installation
  117
- Bravo Shift Cable Installation and Adjustment
  117
- Throttle Cable Installation
  119
- Connecting the Electrical Components
  120
- Electrical Connections
  120
- Engine Harness Connections
  120
- Continuity Wire Connection
  121
- Quick-Connect Mercathode System Connection
  121
- Battery Connection
  123
- Installing the Sterndrive Unit
  123
- Trim Position Sender Connections
  123
- Troubleshooting Shift Problems
  123
- Wire Color Code Abbreviations
  123
- Power Trim System
  124
- Boat Harness Connector to Engine
  125
- Boat Harness Installation Guidelines-MPI Sterndrive
  125
- Key Switch Connector
  125
- Trim Switch
  126
- Accessory Relay Connection
  127
- Additional Relay Kit
  127
- Lanyard Stop Switch
  127
- Neutral Safety Switch
  127
- Optional E-Stop
  127
- Warning Horn
  127
- CAN P (CAN 1) Connections
  128
- General Repower Information
  128
- Transom Ground Connection
  129
- Transom Harness-Dts/Mechanical Shift
  129
- Bravo Sterndrive Shift Check (Engine Running)
  130
- Engine Installation and Initial Engine Alignment-Towsport, Inboard
  131
- Engine Mount Preadjustment
  131
- Models with 8 Degree Down-Angle Transmissions
  134
- Models with V-Drive Transmissions
  134
- Final Engine Alignment-Towsport, Inboard
  135
- Exhaust System Guidelines-Towsport
  137
- Exhaust System Guidelines-Inboard Models
  138
- Exhaust Hose Connections-Inboard
  139
- General Information
  140
- Measuring Exhaust Elbow Height-Towsport
  140
- Boat Requirements
  141
- Loading Requirements
  142
- Loading the Boat (Boats with a Capacity Plate)
  142
- Loading the Boat (Boats Without a Capacity Plate)
  144
- Clear Hose Measurement Method
  146
- Audio Warning Temperature Switch Installation-Inboard
  147
- Electrical Connections-Towsport, Inboard
  147
- Boat Harness and Instrumentation Connections-Inboard
  148
- Audio Warning System Connections-Towsport, Inboard
  149
- Smartcraft Product
  149
- Service Engine Light and OBD-M MIL Kit
  150
- Testing the OBD-M Malfunction Indicator Lamp (MIL)
  150
- Battery Cables Connection
  151
- Propeller Selection
  151
- Shaft Log Seal Connection
  151
- 6.2L Maximum RPM Specification
  152
- Adaptive Speed Control (ASC) Propping with G3
  152
- Boat-In-The-Water Tests
  152
- Engine Idle Speed
  152
- Wide-Open Throttle Propping Without G3 Test
  154
- Checking Shift Operation
  155
Engine Mechanical 3

157
- Engine Block Codes
  158
- Identification
  158
- Kent-Moore
  159
- Tools
  159
- Precautions
  160
- External Engine Components
  161
- Torque Specifications
  161
- Crankcase Oil Dipstick Measurements
  162
- Engine Rotation
  162
- General Information
  162
- Repair Guidelines
  162
- Front Mounts
  163
- Rear Mounts
  163
- Sterndrive Engine Mounts
  163
- Cylinder Head and Rocker Cover Components
  164
- Engine Components
  164
- Timing Chain and Front Cover Components
  166
- Crankshaft and Camshaft
  168
- Piston and Connecting Rod
  170
- Intake Manifold and Fuel Rail (MPI)
  172
- Oil Pan and Oil Pump
  174
- Remote Oil Filter
  176
- Removal
  178
- Rocker Arm Cover
  178
- Rocker Arms and Valve Pushrods
  178
- Finding Top Dead Center (TDC)
  179
- Method 1
  179
- Method 2
  179
- Intake Manifold Assembly
  180
- Removal
  180
- Exploded View
  181
- Hydraulic Valve Lifters
  181
- Removal
  181
- Special Information
  181
- Oil Pump Drive
  182
- Removal
  182
- Flywheel and Housing
  183
- Flywheel Housing Removal
  183
- Flywheel Removal
  183
- Oil Pan
  184
- Removal
  184
- Front Engine Cover
  185
- Removal
  185
- Removal
  187
- Timing Chain and Sprockets
  187
- Camshaft
  188
- Removal
  188
- Cylinder Head
  189
- Removal
  189
- Valve Spring Assembly Exploded View
  190
- Valve Spring Assembly Removal
  191
- Connecting Rod, Bearings, and Piston Assembly
  192
- Exploded View
  192
- Removal
  192
- Disassembly
  193
- Rear Oil Seal
  194
- Removal
  194
- Disassembly
  195
- Oil Pump
  195
- Removal
  195
- Crankshaft, Main Bearings, and Engine Block
  196
- Exploded View
  196
- Removal
  196
- Engine Block
  198
Engine Mechanical 3

203
- General Specifications
  204
- Cylinder Bore
  205
- Engine Specifications
  205
- Oil Pump
  205
- Piston Bore Clearance
  205
- Piston Rings
  205
- Connecting Rod
  206
- Crankshaft
  206
- Piston Pin
  206
- Valve
  206
- Camshaft
  208
- Clean and Inspect
  208
- Flywheel
  208
- Timing Chain
  208
- Cylinder Reconditioning
  209
- Cylinder Boring
  210
- Cylinder Honing
  210
- Piston Selection
  210
- Camshaft Bearings
  211
- Engine Block Plugs
  214
- Cleaning
  216
- Crankshaft and Pistons
  216
- Main Bearing Inspection
  217
- Crankshaft Installation
  219
- Main Bearing Clearance, Plastigauge Method
  222
- Crankshaft End Play
  223
- Piston Inspection
  224
- Preliminary Inspection
  224
- Assembly
  226
- Piston Ring Gap Inspection
  226
- Piston and Rod Installation
  227
- Piston/Connecting Rod Assembly
  227
- Connecting Rod Bearing Clearance, Micrometer Method
  231
- Connecting Rod Bearing Clearance, Plastigauge Method
  232
- Inspection
  234
- Installation
  234
- Oil Pump
  234
- Camshaft
  235
- Inspection
  235
- Installation
  236
- Assembly
  237
- Inspection
  237
- Timing Chain
  237
- Checking Timing Chain Deflection
  238
- Crankcase Front Cover
  239
- Installation
  239
- Rear Seal Installation
  240
- Inspection
  241
- Oil Pan
  241
- Installation
  242
- Core Plug Installation
  245
- Cylinder Head
  245
- Inspection
  246
- Repair
  249
- Cylinder Head Reassembly
  251
- Installation
  253
- Inspection
  256
- Lifters
  256
- Inspection
  257
- Installation
  257
- Lifter Installation
  257
- Oil Pump Drive
  257
- Inspection
  258
- Rocker Arms and Pushrods
  258
- Installation
  259
- Installation
  261
- Intake Manifold
  261
- Intake Manifold Assembly
  261
- Cleaning and Inspection
  264
- Flywheel
  264
- Installation
  264
- Rocker Arm Cover
  264
- Cleaning
  267
- Flywheel Housing
  267
- Inspection
  267
- Installation
  267
- Oil Lines
  268
- Crankcase Front Cover Oil Seal (Without Removing Front Cover)
  269
- Installation
  269
- Removal
  269
- Installation
  270
- Main Bearings, Without Crankshaft Removed
  270
- Valve Spring Assembly Exploded View
  271
- Valve Spring Assembly Removal
  271
- Valves and Seals (Without Removing Head)
  271
Engine Mechanical 3

273
- Troubleshooting with a Vacuum Gauge
  274
- Vacuum Gauge Troubleshooting Guide
  274
- Measuring Vacuum
  275
- Mechanical Engine Noise
  275
- Normal Condition
  276
- Used Spark Plug Analysis
  276
- Chipped Insulator
  277
- Cold Fouling
  277
- Wet Fouling (Oil Deposits)
  277
- High Speed Glazing
  278
- Overheating
  278
- Scavenger Deposits
  278
- Preignition Damage
  279
- Reversed Coil Polarity
  279
- Splashed Deposits
  279
- Mechanical Damage
  280
- Piston Inspection
  280
- Starter Motor will Not Crank Engine, or Cranks Slowly
  281
- Engine Overheat
  282
- Engine Runs Rough, Misses, or Backfires
  282
- Engine will Not Start or Is Hard to Start
  282
- Poor Performance
  282
- Important Information
  283
- Low Engine Oil Pressure
  283
- Low Engine Temperature
  283
- Water in the Engine
  283
- Compression Gauge Testing
  284
- Leak-Down Testing
  284

Mercury MERCRUISER Owner's Manual (150 pages)

Brand: Mercury | Category: Outboard Motor | Size: 9 MB

Table of Contents
5
Section 1 - Warranty

9
Section 3 - on the Water

39
- Safe Boating Suggestions
  40
- Be Alert to Carbon Monoxide Poisoning
  41
  - Good Ventilation
    41
  - Poor Ventilation
    42
- Basic Boat Operation
  42
- Protecting People in the Water
  43
  - While You Are Cruising
    43
  - While Boat Is Stationary
    43
- High-Speed and High-Performance Operation
  43
- Passenger Safety in Pontoon Boats and Deck Boats
  43
  - Boats Having an Open Front Deck
    44
  - Boats with Front-Mounted, Raised Pedestal Fishing Seats
    44
- Wave and Wake Jumping
  44
- Impact with Underwater Hazards
  45
  - Drive Unit Impact Protection
    46
- Operating with Low Water Inlets in Shallow Water
  46
- Conditions Affecting Operation
  46
  - Weight Distribution (Passengers and Gear) Inside the Boat
    46
  - The Bottom of the Boat
    46
  - Cavitation
    47
  - Ventilation
    47
  - Elevation and Climate
    47
  - Propeller Selection
    47
- Getting Started
  48
  - 20-Hour Break-In Period
    48
  - Launching and Boat Operation
    48
    
    Operation Chart
    48
    
    Starting and Stopping the Engine
    49
    
    Starting the Engine
    49
    
    Stopping the Engine
    50
    
    Throttle Only Operation
    50
    
    Maneuvering with the Joystick
    51
    
    To Maneuver the Boat in Forward
    51
    
    To Spin the Boat at Low Speeds
    51
    
    To Steer the Boat in Tight Turns at Low Speeds
    51
    
    Traditional Maneuvering with Steering and Thrust
    51
    
    Special Digital Throttle and Shift (DTS) Features
    56
    
    Dock
    57
    
    Throttle Only
    57
    
    Single) Lever
    58
    
    Sync
    58
    
    After Break-In Period
    59
    
    End of First Season Checkup
    59
- Axius Premier (if Equipped)
  59
  - Axius Premier Touchpad Features
    59
    
    General Information
    59
    
    Standby
    60
    
    Standby and Active Lights
    60
    
    Auto Heading
    61
    
    Power Icon
    61
    
    Disengage Auto Heading
    65
    
    Heading Adjustment and Override
    65
    
    To Resume to a Heading
    65
    
    Changing Vesselview Mode Display Times
    66
  - Skyhook
    66
    
    Engaging (Activating) Skyhook
    67
    
    The Skyhook Screen in Vesselview
    69
    
    Disengaging (Deactivating) Skyhook
    70
  - Response Button
    71
  - Track Waypoint
    71
    
    Engaging Track Waypoint Mode
    71
    
    Disengaging Track Waypoint Mode
    72
    
    Acknowledging a Turn During a Waypoint Arrival
    73
    
    Auto Heading Button in Track Waypoint Mode
    73
    
    Turn Buttons or Joystick in Track Waypoint Mode
    73
    
    Waypoint Sequence
    74
  - Cruise Control
    77
- Contingent Operations
  77
  - Port Engine Only Operation
    77
  - Axius Shift Override-Emergency Procedure
    77
- Fuel Requirements
  80
- Engine Oil
  81
- Engine Specifications
  81
Section 4 - Specifications

82
- Fluid Specifications
  82
  - Engine
    82
  - Sterndrive-Bravo
    82
  - Steering
    82
  - Power Trim
    83

Mercury MERCRUISER User Manual (132 pages)

Brand: Mercury | Category: Engine | Size: 10 MB

Read this Manual Thoroughly
2
Table of Contents
5
Section 1 - Warranty
9
Transfer of Warranty
10
Warranty Registration: Outside the United States and Canada
10
Warranty Registration: United States and Canada
10
Mercury Mercruiser Limited Warranty (Gasoline-Fueled Products Only)
11
Mercury Product Protection Plan: United States and Canada
11
3-Year Limited Warranty against Corrosion
13
4-Year Limited Corrosion Warranty: Seacore Sterndrive Models with Gas Engines
14
Global Warranty Charts
16
California Emissions Limited Warranty
19
- What Is Covered
  20
- Duration of Coverage
  20
- How to Obtain Warranty Coverage
  20
- What Mercury will Do
  20
- What Is Not Covered
  21
- Components of the Emission Control System
  21
- Disclaimers and Limitations
  22
Mercury Installation Quality Certification Program
19
California Emission Control Warranty Statement
22
Emission Control Information Label
23
- Owner Responsibility
  23
Emission Certification Star Label
24
- Section 2 - Getting to Know Your Power Package
  27
Identification
28
Lanyard Stop Switch
30
Instrumentation
31
- Vesselview
  31
- Digital Gauges
  32
- Analog Gauges
  33
Remote Controls (Non-DTS Models)
33
- Remote Controls
  33
  - Console Mount Features
    34
  - Panel Mount Features
    34
Remote Controls (DTS Models)
35
Power Trim
39
- Single Engine Trim/Trailer
  40
- Dual Engine Trim/Trailer
  40
Electrical System Overload Protection
40
Audio Warning System
44
- Caution
  44
- Severe
  44
- Obdm
  45
- Testing the Audio Warning System
  45
Guardian Strategy
45
Safe Boating Suggestions
48
Be Alert to Carbon Monoxide Poisoning
49
- Good Ventilation
  49
- Poor Ventilation
  49
Basic Boat Operation (Non-DTS Models)
50
- Launching and Boat Operation
  50
  - Operation Chart
    50
  - Starting and Stopping the Engine
    50
  - Starting the Engine
    50
Section 3 - on the Water

50
- Stopping the Engine
  51
- Starting the Engine after It Has Been Stopped While in Gear
  51
- Throttle-Only Operation
  51
- Trailering the Boat
  51
- Freezing Temperature Operation
  51
- Drain Plug and Bilge Pump
  51
- Basic Boat Operation (DTS Models)
  52
  - Launching and Boat Operation
    52
    
    Operation Chart
    52
    
    Starting and Stopping the Engine
    52
    
    Starting the Engine
    52
    
    Stopping the Engine
    53
    
    Throttle-Only Operation
    53
    
    Trailering the Boat
    53
    
    Drain Plug and Bilge Pump
    54
    
    Freezing Temperature Operation
    54
- Protecting People in the Water
  54
  - While You Are Cruising
    54
  - While Boat Is Stationary
    54
- High-Speed and High-Performance Operation
  54
- Passenger Safety in Pontoon Boats and Deck Boats
  54
  - Boats Having an Open Front Deck
    54
  - Boats with Front-Mounted, Raised Pedestal Fishing Seats
    55
- Wave and Wake Jumping
  55
- Impact with Underwater Hazards
  56
  - Drive Unit Impact Protection
    56
- Operating with Low Water Inlets in Shallow Water
  57
- Conditions Affecting Operation
  57
  - Weight Distribution (Passengers and Gear) Inside the Boat
    57
  - The Bottom of the Boat
    57
  - Cavitation
    57
  - Ventilation
    57
  - Elevation and Climate
    58
  - Propeller Selection
    58
- Getting Started
  58
  - 20-Hour Break-In Period
    58
  - After the Break-In Period
    58
  - End of First Season Checkup
    59
  - Section 4 - Specifications
    61
- Fuel Requirements
  62
- Engine Oil
  62
- Engine Specifications
  63
  - 350 MAG, Seacore 350 MAG
    63
  - 377 MAG, Seacore 377 MAG
    64
- Fluid Specifications
  64
  - Engine
    65
  - Alpha Sterndrive
    65
  - Bravo Sterndrives
    65
  - Power-Assisted Steering and Power Trim Fluids
    65
    
    Approved Power Trim Fluids
    65
    
    Approved Power-Assisted Steering Fluids
    65
- Owner/Operator Responsibilities
  68
- Dealer Responsibilities
  68
- Maintenance
  68
- Do-It-Yourself Maintenance Suggestions
  68
- Inspection
  69
- Maintenance Schedule-Sterndrive Models
  69
  - Routine Maintenance
    69
  - Scheduled Maintenance
    69
- Maintenance Log
  70
- Engine Oil
  71
  - Checking
    71
  - Filling
    72
  - Changing Oil and Filter
    72
  - Engine Oil Drain Pump
    72

Mercury MERCRUISER User Manual (128 pages)

Brand: Mercury | Category: Engine | Size: 11 MB

Read this Manual Thoroughly
3
Table of Contents
5
Section 1 - Warranty
9
Transfer of Warranty
10
Warranty Registration Outside the United States and Canada
10
Warranty Registration United States and Canada
10
Mercury, Mercruiser Limited Warranty United States, Canada and Europe (Gasoline Fueled Products Only)
11
Mercury Mercruiser Limited Warranty
13
Of Independent States, Middle-East, and Africa
13
Year Limited Warranty against Corrosion (Worldwide)
14
Warranty Coverage and Exclusions
15
- General Exclusions from Warranty
  16
  - Section 2 - Getting to Know Your Power Package
    19
Lanyard Stop Switch
20
Instrumentation
21
- System View
  21
- Digital Gauges
  22
- Analog Gauges
  22
Remote Controls (Non-DTS Models)
23
- Remote Controls
  23
  - Panel Mount Features
    23
  - Console Mount Features
    24
  - Zero Effort Features
    25
Remote Controls (DTS Models)
25
Power Trim
32
- Single Engine Trim/Trailer
  33
- Dual Engine Trim/Trailer
  33
- Trim Without Key
  33
- Trim Delta
  34
Electrical System Overload Protection
34
Audio Warning System
36
- Testing the Audio Warning System
  37
Engine Guardian Strategy
37
Warning Horn Signals
37
Emissions Information
38
- Emission Control Information Label
  38
  - Owner Responsibility
    39
  - Star Label
    39
Safe Boating Suggestions
42
Be Alert to Carbon Monoxide Poisoning
43
- Good Ventilation
  44
- Poor Ventilation
  44
Basic Boat Operation (Non-DTS Models)
44
- Launching and Boat Operation
  44
  - Operation Chart
    45
  - Starting and Stopping the Engine
    45
  - Starting the Engine
    45
  - Stopping the Engine
    46
  - Throttle Only Operation
    46
  - Trailering the Boat
    46
Section 3 - on the Water

46
- Starting Engine after Stopped While in Gear
  46
  - Freezing Temperature Operation
    47
  - Drain Plug and Bilge Pump
    47
- Basic Boat Operation (DTS Models)
  47
  - Launching and Boat Operation
    47
    
    Operation Chart
    47
    
    Starting and Stopping the Engine
    48
    
    Starting the Engine
    48
    
    Stopping the Engine
    49
    
    Throttle Only Operation
    49
    
    Drain Plug and Bilge Pump
    50
    
    Freezing Temperature Operation
    50
    
    Trailering the Boat
    50
- Protecting People in the Water
  50
  - While You Are Cruising
    50
  - While Boat Is Stationary
    50
- High-Speed and High-Performance Boat Operation
  51
- Passenger Safety in Pontoon Boats and Deck Boats
  51
  - Boats Having an Open Front Deck
    51
  - Boats with Front-Mounted, Raised Pedestal Fishing Seats
    51
- Wave and Wake Jumping
  52
- Impact with Underwater Hazards
  52
  - Drive Unit Impact Protection
    53
- Operating with Low Water Inlets in Shallow Water
  53
- Conditions Affecting Operation
  54
  - Weight Distribution (Passengers and Gear) Inside the Boat
    54
  - Bottom of Boat
    54
  - Cavitation
    54
  - Ventilation
    54
  - Elevation and Climate
    55
  - Propeller Selection
    55
- Getting Started
  55
  - 20-Hour Break-In Period
    55
  - After Break-In Period
    56
  - End of First Season Checkup
    56
Section 4 - Specifications

57
- Fuel Requirements
  58
- Engine Oil
  59
- Engine Specifications
  60
- Fluid Specifications
  60
  - Sterndrives
    60
  - Engine
    60
- Owner/Operator Responsibilities
  64
- Dealer Responsibilities
  64
- Maintenance
  64
- Do It Yourself Maintenance Suggestions
  65
- Inspection
  65
- Maintenance Schedule - Sterndrive Models
  66
  - Routine Maintenance
    66
    
    Each Day End
    66
    
    Each Day Start
    66
    
    Every Two Months or 50 Hours
    66
    
    Weekly
    66
  - Scheduled Maintenance
    66
    
    After the Initial 20 Hour Break-In Period
    66
    
    Every 100 Hours or Annually (Whichever Occurs First)
    66
    
    Every 200 Hours or 3 Years
    67
    
    Every 300 Hours or 3 Years
    67
    
    Every 5 Years
    67
- Maintenance Log
  67
- Engine Oil
  68
  - Checking
    68
  - Filling
    68

Mercury MERCRUISER Product Applications Manual (163 pages)

Gasoline Inboard Models

Brand: Mercury | Category: Engine | Size: 14 MB

Important Information 1

6
Transmission and Drive Line 2

20
- General Information
  21
- Propeller Shaft Log Seal Connections
  23
- Transmissions
  25
  - Gear Ratios
    25
  - Model Offerings and Identification
    26
  - Propeller Rotation
    29
Engine

31
- General Information
  32
  - Engine Rotation
    32
  - Special Tools
    32
  - Engine Lifting Provisions
    33
  - Engine Oil Dipstick Relocation
    33
- Clearance
  34
- Engine Bed Requirements
  34
- Engine Compartment Construction
  34
  - Engine Compartment Ventilation
    34
- Engine Compartment Seams
  34
- Serviceability
  35
- Engine Alignment
  48
- ZF Marine Transmissions-DTS
  51
- Remote Control and Shift Cable
  52
Air Intake System

54
- Engine Compartment Ventilation
  55
- Engine Compartment and Fuel System Pressure and Temperature Test
  56
  - Connections
    56
- Heat Soak Test
  57
- Running Test
  57
- Interpreting Results
  58
Fuel Delivery System

60
- Fuel Delivery System
  61
- Fuel Tank
  62
- Anti-Siphon Valve
  63
- Fuel Inlet Connection
  64
  - Inline Fuel Filter
    66
  - Special Fitting Installation Procedure
    67
- Fuel Lines and Fittings
  64
- Cool Fuel Insulator Covers
  68
Exhaust System

70
- Exhaust System
  71
  - Important Information
    71
  - Carbon Monoxide Poisoning
    71
  - Exhaust Connections
    72
  - Exhaust Through-Hull Fittings
    74
  - Exhaust Resonators
    74
- Exhaust System Design
  76
- Measuring Exhaust Elbow Height
  84
- Testing the Exhaust System
  93

Mercury MERCRUISER Service Manual (44 pages)

Gen III Cool Fuel Supplement to #30 & 31

Brand: Mercury | Category: Engine | Size: 3 MB

Mercury Categories

Outboard Motor Automobile Engine Marine Equipment Boat

More Mercury Manuals

Mercury MERCRUISER Manuals

Mercury MERCRUISER Service Manual (566 pages)

Table of Contents

Important Information, Maintenance, and 1

Important Information, Maintenance, and 1

Important Information, Maintenance, and 1

Removal and Installation 2

Removal and Installation 2

Engine Mechanical 3

Engine Mechanical 3

Engine Mechanical 3

Mercury MERCRUISER Owner's Manual (150 pages)

Table of Contents

Section 1 - Warranty

Section 3 - on the Water

Section 4 - Specifications

Mercury MERCRUISER User Manual (132 pages)

Table of Contents

Section 3 - on the Water

Mercury MERCRUISER User Manual (128 pages)

Table of Contents

Section 3 - on the Water

Section 4 - Specifications

Mercury MERCRUISER Product Applications Manual (163 pages)

Table of Contents

Important Information 1

Transmission and Drive Line 2

Engine

Air Intake System

Fuel Delivery System

Exhaust System

Mercury MERCRUISER Service Manual (44 pages)

Table of Contents

Related Products

Mercury Categories