Mercury 60 FourStroke EFI Formula Race Manuals

Manuals and User Guides for Mercury 60 FourStroke EFI Formula Race. We have 12 Mercury 60 FourStroke EFI Formula Race manuals available for free PDF download: Service Manual, Maintenance And Installation Manual, Manual, Operation And Maintenance Manual, Operation, Maintenance & Installation Manual, Operator's Manual, User Manual

Mercury 60 FourStroke EFI Formula Race Service Manual

Mercury 60 FourStroke EFI Formula Race Service Manual (547 pages)

Brand: Mercury | Category: Outboard Motor | Size: 15.13 MB

Table of Contents

Important 1 a

6
Important 1 B

16
- Gear Case Lubricant Capacity
  17
- Quicksilver Lubricant/Sealant
  17
- Special Tools
  17
- Specifications
  17
- After each Use
  18
- Before each Use
  18
- Before Periods of Storage
  18
- Every 100 Hours of Use or Once Yearly, Whichever Occurs First
  18
- Every 300 Hours of Use or Three Years 1B-2
  18
- Inspection and Maintenance Schedule
  18
- Flushing the Cooling System
  19
- Fuel System
  19
- Corrosion Control Anode
  20
- Lubrication Points
  21
- 40/50 Hp
  23
- Checking Power Trim Fluid
  23
- Draining Gear Case
  24
- Gear Case Lubrication
  24
- Checking Lubricant Level and Filling Gear Case
  25
- Gear Case
  25
- Protecting External Outboard Components
  25
- Protecting Internal Engine Components 1B-9
  25
- Storage Preparations
  25
- Battery Storage
  26
- Positioning Outboard for Storage
  26
Important 1 C

28
- Conditions Affecting Performance
  29
- Serial Number Location
  29
- Weather
  29
- Boat
  30
- Engine
  31
- Following Complete Submersion
  31
- Salt Water Submersion (Special Instructions)
  31
- Submerged While Running (Special Instructions)
  31
- Propeller Selection
  32
- Submerged Engine (Fresh Water) (Plus Special Instructions)
  32
- Installation
  33
  - Lifting Outboard
    37
  - Steering Link Rod
    37
- Propeller Removal/Installation
  33
- Removal
  33
Electrical 2

49
- Special Tools
  50
- Specifications
  50
- Flywheel and Stator (Electric)
  51
- Flywheel and Stator (Manual)
  52
- Electrical Components 40/50
  53
- Electrical Components 40/50
  54
- Capacitor Charging #1 CDM
  57
- Theory of Operation
  57
- Capacitor Charging #2 & #3 CDM
  58
- Cylinder Trigger Circuit
  59
- Ignition Coil Circuit
  60
- Stop Circuit
  61
- Rev Limiter Circuit
  62
- Capacitor Discharge Module (CDM)
  63
- Flywheel
  63
- Ignition Component Description
  63
- Stator Assembly
  63
- Trigger Coil
  63
- CDM (P/N 827509)
  64
- CDM (P/N 827509) Trouble Shooting Flowchart
  64
- CDM Test Harness 84-825207A2
  64
- Spark Gap Tester P/N 91-850439
  64
- CDM Stop Diode Trouble Shooting
  65
- CDM Trouble Shooting Flowchart
  66
- CDM Trouble Shooting Flowchart
  67
- Direct Voltage Adaptor (DVA) Test
  69
- Ignition Test Procedures
  69
- Resistance Tests
  70
- Flywheel Removal and Installation
  71
- Stator Removal and Installation
  72
- Trigger
  72
- CDM
  73
Electrical 2

75
- Special Tools
  76
- Specifications
  76
- Starter Motor
  77
- Battery
  79
- Operating Engine Without Battery
  79
- Precautions
  79
- Specific Gravity Readings
  79
- Charging a Discharged Battery
  80
- Electrolyte Level
  80
- Specific Gravity Cell Comparison Test
  80
- Battery Charging System Troubleshooting Description
  81
- Winter Storage of Batteries
  81
- Description
  86
- Starting System
  86
- Starting System Components
  86
- Troubleshooting the Starting Circuit
  86
- Starting Circuit Wiring Diagram
  87
- Starting Circuit Troubleshooting Flow Chart 2B-13
  88
- Disassembly
  90
- Removal
  90
- Starter Motor
  90
- Cleaning and Inspection
  91
- Testing
  91
- Brush Replacement
  93
- Reassembly
  94
- Installation
  95
Electrical 2

97
- Idle Timing Adjustment
  99
- Maximum Timing Adjustment
  99
- Timing
  99
- Carburetor Synchronization
  100
- Adjustments
  101
- Idle
  101
Electrical 2

103
Fuel System

114
- Specifications
  115
- Fuel Pump (Electric) 40/50/55/60
  116
- Fuel Pump (Manual) 40/50
  118
- Fuel Pump (Manual) 40/50
  119
- Theory of Operation
  122
- Troubleshooting
  122
- Testing
  123
- Cleaning and Inspection
  124
- Fuel Pump Disassembly
  124
- Fuel Pump Removal
  124
- Check Valve Assembly
  125
- Fuel Pump Assembly
  125
- Reassembly
  125
Fuel System

127
- Special Tools
  128
- Specifications
  128
- WME Carburetor Chart
  128
- Carburetor 40/50
  129
- Carburetor 55/60
  132
- Attenuator Plate 40/50
  133
- Attenuator Plate 40/50
  134
- Adjustments
  137
- Float Adjustment
  137
- Idle Mixture Screw Adjustment
  137
- Idle Speed Adjustment
  137
- Jet Orifice Size Chart
  138
- Main (High Speed) Jet Adjustment
  138
- High Altitude Jet Chart
  139
- Fuel System Troubleshooting
  140
- General Information
  140
- Problem: Engine Floods
  140
- Problem: Engine Runs too Rich
  140
- Problem: Fuel Blow Back out of Carburetor
  140
- Problem: Rough Idle
  140
- Problem: Engine Turns over but will Not Start or Starts Hard When Cold
  141
- Problem: Unable to Reduce Engine RPM to Slow Idle
  141
- Engine Runs Uneven or Surges
  142
- Engine will Not Accelerate
  142
- Problem: Engine Runs too Lean
  142
- Problems: Engine Idles Rough and Stalls
  142
- Removal/Installation
  143
- Electric Enrichener Valve
  145
- Enrichment System
  145
- Manual Primer Button
  147
Fuel System

149
- Oil Injection Components 40/50
  151
- Oil Injection Components 40/50
  152
- Oil Flow Diagram
  155
- Theory of Operation
  155
- Adjustments
  156
- Bleeding Air from Oil Injection System
  156
- Bleeding Air from Oil Pump Inlet Hose
  156
- Bleeding Air from Oil Pump Outlet Hose
  156
- Carburetor/Oil Pump Synchronization
  156
- Check Operation of the Oil Injection System (Engine Running)
  157
- Oil Pump Volume (Flow) Test
  157
- Troubleshooting
  157
- Troubleshooting Chart
  158
- Engine Mounted Oil Reservoir
  159
- Installing Drive Gear (for Oil Injection Pump) Onto Crankshaft
  159
- Removal
  159
- Installation
  160
Table of Contents

163
- Carbon Monoxide - CO
  164
- Controlling Emissions
  164
- Exhaust Emissions Standards
  164
- Hydrocarbons - HC
  164
- Oxides of Nitrogen - Nox
  164
- Stoichiometric (14.7:1) Air/Fuel Ratio
  164
- What Are Emissions
  164
- Outboard Hydrocarbon Emissions Reductions
  165
- Homogenized Charge
  166
- Stratified Charge
  166
- Stratified Vs Homogenized Charge
  166
- Dealer Responsibility
  167
- Emissions Information
  167
- EPA Emission Regulations
  167
- Manufacturer's Responsibility
  167
- Owner Responsibility
  167
- Decal Location for 1998 Models
  168

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Mercury 60 FourStroke EFI Formula Race Operation And Maintenance Manual

Mercury 60 FourStroke EFI Formula Race Operation And Maintenance Manual (103 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1.46 MB

Table of Contents

Mercury 60 FourStroke EFI Formula Race Operation And Maintenance Manual

Mercury 60 FourStroke EFI Formula Race Operation And Maintenance Manual (93 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1.12 MB

Table of Contents

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Mercury 60 FourStroke EFI Formula Race Manual

Mercury 60 FourStroke EFI Formula Race Manual (89 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1 MB

Table of Contents

Mercury 60 FourStroke EFI Formula Race Operation And Maintenance Manual

Mercury 60 FourStroke EFI Formula Race Operation And Maintenance Manual (92 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1 MB

Table of Contents

Mercury 60 FourStroke EFI Formula Race Maintenance And Installation Manual

Mercury 60 FourStroke EFI Formula Race Maintenance And Installation Manual (120 pages)

Brand: Mercury | Category: Outboard Motor | Size: 5.33 MB

Table of Contents

Mercury 60 FourStroke EFI Formula Race Manual

Mercury 60 FourStroke EFI Formula Race Manual (105 pages)

Brand: Mercury | Category: Outboard Motor | Size: 4.37 MB

Table of Contents

Table of Contents
5
Star Label
9
Emissions Information
9
EPA Emissions Regulations
10
Warranty Coverage
11
Boater's Responsibilities
12
Before Operating Your Outboard
12
General Information
12
Boat Horsepower Capacity
13
High-Speed and High-Performance Boat Operation
13
Outboard Remote Control Models
13
Remote Steering Notice
14
Lanyard Stop Switch
14
Protecting People in the Water
17
Passenger Safety Message
17
Wave and Wake Jumping
18
Impact with Underwater Hazards
19
Exhaust Emissions
20
Selecting Accessories for Your Outboard
21
Safe Boating Suggestions
22
Recording Serial Number
24
Fourstroke EFI Formula Race Engine Specifications
24
Component Identification
26
Trailering Boat/Outboard
27
Transporting
27
Transporting Portable Fuel Tanks
28
Fuel Recommendations
29
Fuel and Oil
29
Filling Fuel Tank
31
Engine Oil Recommendations
31
Checking and Adding Engine Oil
32
Remote Control Features
34
Features and Controls
34
Warning Light and Guardian
35
Overspeed Rev Limit
37
Power Trim and Tilt
38
Steering Friction Adjustment
42
Trim Tab Adjustment
43
Pre-Starting Check List
44
Operating in Freezing Temperatures
44
Operating in Saltwater or Polluted Water
44
Operation
44
Pre-Starting Instructions
45
Engine Break-In Procedure
45
Starting the Engine
46
Gear Shifting
49
Stopping the Engine
50
Emergency Starting
50
Outboard Care
53
EPA Emissions Regulations
53

Mercury 60 FourStroke EFI Formula Race Operation, Maintenance & Installation Manual

Mercury 60 FourStroke EFI Formula Race Operation, Maintenance & Installation Manual (102 pages)

Brand: Mercury | Category: Outboard Motor | Size: 5.86 MB

Table of Contents

Table of Contents
7
General Information
11
Boater's Responsibilities
11
Before Operating Your Outboard
11
Boat Horsepower Capacity
11
High-Speed and High-Performance Boat Operation
12
Outboard Remote Control Models
12
Remote Steering Notice
13
Lanyard Stop Switch
13
Protecting People in the Water
16
Passenger Safety Message - Pontoon Boats and Deck Boats
16
Wave and Wake Jumping
18
Impact with Underwater Hazards
18
Exhaust Emissions
21
Selecting Accessories for Your Outboard
23
Safe Boating Recommendations
23
Recording Serial Number
25
55/60 Seapro/Marathon Specifications
26
60 Component Identification
27
55/60 Seapro/Marathon Component Identification
28
Transporting
29
Trailering Boat/Outboard
29
Fuel and Oil
30
Fuel Requirements
30
Oil Recommendation
31
Fuel and Oil Ratio
31
Filling Oil Injection System
32
Filling Remote Oil Tank (if Equipped)
32
Filling Fuel Tank
33
Features and Controls
34
Remote Control Features
34
Warning System
35
Engine Overspeed Limiter
36
Power Trim and Tilt (if Equipped)
37
Manual Tilt System
40
Throttle Grip Friction Adjustment - Tiller Handle Models
44
Steering Friction Adjustment - Tiller Handle Models
44
Trim Tab Adjustment
45
Operation
46
Important Daily Inspection before each Use
46
Prestarting Check List
46
Operating in Freezing Temperatures
47
Operating in Saltwater or Polluted Water
47
Effects of Elevation and Weather on Performance
47
Operating at High Elevations
48
Engine Break-In Procedure
48
Starting the Engine
48
Gear Shifting
52
Stopping the Engine
53
Emergency Starting
53

Mercury 60 FourStroke EFI Formula Race Operator's Manual

Mercury 60 FourStroke EFI Formula Race Operator's Manual (75 pages)

Brand: Mercury | Category: Outboard Motor | Size: 4.26 MB

Table of Contents

Mercury 60 FourStroke EFI Formula Race Manual

Mercury 60 FourStroke EFI Formula Race Manual (36 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1.31 MB

Table of Contents

Mercury 60 FourStroke EFI Formula Race Manual

Mercury 60 FourStroke EFI Formula Race Manual (32 pages)

Brand: Mercury | Category: Outboard Motor | Size: 0.57 MB

Table of Contents

Table of Contents
7
Warranty Information

8
General Information

13
Installation

17
- Installing Outboard
  17
- Propeller Selection
  17
Transporting

17
- Trailering Boat/Outboard
  17
Fuel & Oil

17
- Gasoline Recommendations
  17
- Oil Recommendation
  18
- New Engine Gasoline/Oil Break-In Mixture
  18
- Mixing Gasoline and Oil
  18
- Filling Oil Injection System
  18
- Filling Fuel Tank
  18
Features & Controls

18
Operation

22
- Pre-Starting Check List
  22
- Operating in Freezing Temperatures
  22
- Operating in Salt Water or Polluted Water
  22
- Operating at High Elevations
  22
- Engine Break-In Procedure
  22
- Starting the Engine
  22
- Gear Shifting
  23
- Stopping the Engine
  23
- Emergency Starting
  23

Mercury 60 FourStroke EFI Formula Race User Manual

Mercury 60 FourStroke EFI Formula Race User Manual (25 pages)

OUTBOARD MOTOR

Brand: Mercury | Category: Outboard Motor | Size: 1.03 MB

Table of Contents

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