Mercury 40 SeaPro Manuals

Manuals and User Guides for Mercury 40 SeaPro. We have 3 Mercury 40 SeaPro manuals available for free PDF download: Maintenance And Installation Manual, Operation, Maintenance & Installation Manual, User Manual

Mercury 40 SeaPro Maintenance And Installation Manual (121 pages)

Brand: Mercury | Category: Outboard Motor | Size: 5 MB

Table of Contents
7
General Information
11
Boater's Responsibilities
11
Before Operating Your Outboard
11
Boat Horsepower Capacity
11
High-Speed and High-Performance Boat Operation
12
Outboard Remote Control Models
12
Remote Steering Notice
13
Lanyard Stop Switch
13
Protecting People in the Water
16
Passenger Safety Message - Pontoon Boats and Deck Boats
16
Wave and Wake Jumping
18
Impact with Underwater Hazards
18
Exhaust Emissions
20
Selecting Accessories for Your Outboard
22
Safe Boating Recommendations
22
Recording Serial Number
25
40/50/60 Fourstroke Specifications
25
40, 60 Seapro Specifications
27
Component Identification
28
Transportation
29
Trailering Boat/Outboard
29
Transporting Portable Fuel Tanks
29
Fuel and Oil
31
Fuel Requirements
31
Low Permeation Fuel Hose Requirement
32
EPA Pressurized Portable Fuel Tank Requirements
32
Fuel Demand Valve (FDV) Requirement
32
Mercury Marine's Pressurized Portable Fuel Tank
33
Filling Fuel Tank
34
Engine Oil Recommendations
34
Checking and Adding Engine Oil
35
Features and Controls
37
Remote Control Features
37
Warning System
38
Power Trim and Tilt
40
Throttle Grip Friction Adjustment - Tiller Handle Models
43
Steering Friction Adjustment - Tiller Handle Models
43
Trim Tab Adjustment
44
Operation
46
Important Daily Inspection before each Use
46
Prestarting Check List
46
Operating in Freezing Temperatures
47
Operating in Saltwater or Polluted Water
47
Prestarting Instructions
47
Engine Break-In Procedure
48
Starting the Engine - Remote Control Models
48
Starting the Engine - Tiller Handle Models
51
Gear Shifting
53
Stopping the Engine
54
Emergency Starting
55
Cleaning Care Recommendations
57
EPA Emissions Regulations
59
Inspection and Maintenance Schedule
60
Flushing the Cooling System
61
Top Cowl Removal and Installation
62
Exterior Care
62
Battery Inspection
62
Fuel System
63
Steering Link Rod Fasteners
64
Corrosion Control Anode
65
Propeller Replacement-Standard Gearcase
66
Propeller Replacement-Command Thrust Gearcase
69
Spark Plug Inspection and Replacement
73
Fuse Replacement
74
Timing Belt Inspection
74
Lubrication Points
75
Checking Power Trim Fluid
77
Changing Engine Oil
78
Gearcase Lubricant
80
Submerged Outboard
83
Storage
84
Storage Preparation
84
Protecting External Outboard Components
84
Protecting Internal Engine Components
85
Gearcase
85
Positioning Outboard for Storage
85
Battery Storage
85
Troubleshooting
86
Starter Motor will Not Crank the Engine (Electric Start Models)
86
Engine will Not Start
86
Engine Runs Erratically
86
Performance Loss
87
Battery will Not Hold Charge
87
Owner Service Assistance
88
Service Assistance
88
Ordering Literature
90
Installation
92
Mercury Marine Validated Engine Mounting Hardware
92
Accessories Mounted to the Transom Clamp Bracket
92
Installation Information
96
Fuel Hose Connection - Remote Control Models
107
Electrical Connections and Control Cable Installation
108
Propeller Installation
115
Trim Tab Adjustment
120
Trim-In Stop Adjustment - Power Trim Models
120
Maintenance Log
121

Mercury 40 SeaPro Operation, Maintenance & Installation Manual (104 pages)

Brand: Mercury | Category: Outboard Motor | Size: 5 MB

Table of Contents
7
General Information
11
Boater's Responsibilities
11
Before Operating Your Outboard
11
Boat Horsepower Capacity
11
High-Speed and High-Performance Boat Operation
12
Outboard Remote Control Models
12
Remote Steering Notice
13
Lanyard Stop Switch
13
Protecting People in the Water
16
Passenger Safety Message - Pontoon Boats and Deck Boats
16
Wave and Wake Jumping
18
Impact with Underwater Hazards
19
Safety Instructions for Hand-Tilled Outboards
20
Exhaust Emissions
20
Selecting Accessories for Your Outboard
22
Safe Boating Suggestions
22
Recording Serial Number
24
40 Sea Pro/Marathon Specifications
24
40 Seapro/Marathon Component Identification
25
Transporting
27
Trailering Boat/Outboard
27
Transporting Portable Fuel Tanks
27
Fuel and Oil
29
Fuel Requirements
29
Oil Recommendation
30
Fuel and Oil Ratio
30
Mixing Fuel and Oil
31
Filling Oil Injection System
31
Filling Fuel Tank
32
Features and Controls
33
Remote Control Features
33
Warning System - Electric Start Models
34
Warning Horn System - Manual Start Models
35
Engine Over-Speed Limiter
36
Manual Tilt System
37
Power Trim and Tilt (if Equipped)
44
Throttle Grip Friction Adjustment - Tiller Handle Models
47
Steering Friction Adjustment
47
Trim Tab Adjustment
48
Operation
50
Prestarting Check List
50
Operating in Freezing Temperatures
50
Operating in Saltwater or Polluted Water
50
Operating at High Elevations
51
Engine Break-In Procedure
51
Starting the Engine - Electric Start Remote Control Models
51
Starting the Engine - Tiller Handle Models and Manual Start Remote Control Models
54
Gear Shifting
58
Stopping the Engine
59
Emergency Starting - Electric Start Models
59
Emergency Starting - Manual Start Models
62
Cleaning Care Recommendations
64
EPA Emissions
66
Inspection and Maintenance Schedule
66
Flushing the Cooling System
68
Top Cowl Removal and Installation
69
Battery Inspection
70
Fuel System
70
Exterior Care
73
Steering Link Rod Fasteners
74
Fuse Replacement - Electric Start Models
75
Corrosion Control Anode
75
Propeller Replacement
76
Spark Plug Inspection and Replacement
79
Lubrication Points
80
Checking Power Trim Fluid
82
Gearcase Lubrication
83
Submerged Outboard
84
Storage
85
Storage Preparation
85
Protecting External Outboard Components
85
Protecting Internal Engine Components
86
Gearcase
86
Positioning Outboard for Storage
86
Battery Storage
86
Troubleshooting
87
Starter Motor will Not Crank the Engine (Electric Start Models)
87
Engine will Not Start
87
Engine Runs Erratically
87
Performance Loss
88
Battery will Not Hold Charge
88
Installation
89
Installing Outboard
89
Propeller Selection
99

Mercury 40 SeaPro User Manual (81 pages)

Mercury Marine

Brand: Mercury | Category: Outboard Motor | Size: 5 MB

Welcome Aboard
1
Table of Contents
3
Transfer of Warranty
6
Warranty Registration United States and Canada
6
Warranty Registration Outside the United States and Canada
6
Warranty Information
6
Mercury Marine Two Years Limited Warranty (Europe)
7
Mercury Marine One Year Limited Warranty (Confederation of Independent States, Middle-East, Africa)
8
Year Limited Warranty against Corrosion
10
Warranty Coverage and Exclusions
11
Boater's Responsibilities
13
Before Operating Your Outboard
13
Boat Horsepower Capacity
13
General Information
13
High-Speed and High-Performance Boat Operation
14
Outboard Remote Control Models
14
Remote Steering Notice
14
Lanyard Stop Switch
15
Protecting People in the Water
16
Passenger Safety Message - Pontoon Boats and Deck Boats
16
Wave and Wake Jumping
17
Impact with Underwater Hazards
18
Safety Instructions for Hand Tilled Outboards
19
Exhaust Emissions
19
Selecting Accessories for Your Outboard
20
Safe Boating Suggestions
21
Recording Serial Number
21
40 Sea Pro/Marathon - 30/40 HP Specifications
22
Component Identification
23
40 Seapro/Marathon Component Identification
24
Installing Outboard
25
Installation
25
Propeller Selection
26
Trailering Boat/Outboard
27
Transporting Portable Fuel Tanks
27
Transporting
27
Gasoline Recommendations
29
Oil Recommendation
29
Fuel and Oil Ratio
29
Fuel & Oil
29
Mixing Fuel and Oil
30
Filling Oil Injection System
30
Filling Fuel Tank
31
Remote Control Features
32
Warning System - Electric Start Models
32
Features & Controls
32
Low Oil Level
33
Warning Horn System - Manual Start Models
33
Engine Over-Speed Limiter
34
Manual Tilt System
35
Shallow Water Operation
36
Power Trim and Tilt (if Equipped)
41
Power Trim Operation
42
Throttle Grip Friction Adjustment - Tiller Handle Models
44
Steering Friction Adjustment
44
Trim Tab Adjustment
45
Pre-Starting Check List
47
Operating in Freezing Temperatures
47
Operating in Salt Water or Polluted Water
47
Operating at High Elevations
47
Engine Break-In Procedure
47
Operation
47
Starting the Engine - Electric Start Remote Control Models
48
Starting the Engine - Tiller Handle Models and Manual Start Remote Control Models
50
Gear Shifting
54
Stopping the Engine
54
Emergency Starting - Electric Start Models
55
Emergency Starting - Manual Start Models
57
Outboard Care
59
EPA Emissions
59
Maintenance
59
Inspection and Maintenance Schedule
60
Flushing the Cooling System
60
Top Cowl Removal and Installation
61
Battery Inspection
62
Fuel System
62
Carburetor Adjustments
65
Exterior Care
66
Steering Link Rod Fasteners
66
Fuse Replacement - Electric Start Models
67
Corrosion Control Anode
68
Propeller Replacement
68
Spark Plug Inspection and Replacement
70
Lubrication Points
71
Checking Power Trim Fluid
73
Gearcase Lubrication
74
Submerged Outboard
75
Protecting Internal Engine Components
76
Gearcase
76
Positioning Outboard for Storage
76
Storage Preparation
76
Protecting External Outboard Components
76
Storage
76
Battery Storage
77
Starter Motor will Not Crank the Engine (Electric Start Models)
78
Engine will Not Start
78
Engine Runs Erratically
78
Performance Loss
78
Troubleshooting
78
Battery will Not Hold Charge
79
Local Repair Service
80
Service Away from Home
80
Parts and Accessories Inquiries
80
Service Assistance
80
Mercury Marine Service Offices
80
Owner Service Assistance
80

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