Tiller Handle Removal; Throttle Cables - Mercury 25 EFI Service Manual

Tiller Handle

Tiller Handle Removal

Throttle Cables

1. Remove the three lower cowl cover attaching screws and grommet.
a - Lower cowl cover screw (2)
b - Grommet
c - Lower cowl cover screw (1)
d - Lower cowl cover
2. Rotate the tiller twist grip to the neutral position.
3. Ensure that the gearcase is in neutral and the neutral start interlock is engaged.
4. Ensure that the pointer on the throttle cable pulley is aligned with the mark on the bracket.
5. Remove the cotter pin and washer from the throttle rod.
6. Remove the throttle rod from the throttle arm and throttle opener.
7. Loosen cable jam nuts on both the upper and lower cable ends.
8. Remove both throttle cables from the bracket slots. Remove both cable ends from the pulley.
NOTE: For easier installation, mark cables for respective position.
f
a - Marks aligned in neutral position
b - Control cable jam nuts
c - Throttle opener
d - Throttle rod
e - Cotter pin and washer
f - Throttle arm
Page 7B-10
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© 2016 Mercury Marine
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90-8M0105568 eng MARCH 2016