Throttle Only Removal And Disassembly - Mercury 25 EFI Service Manual

6. Remove the neutral start safety switch from the actuator.
Port Side
a - Starter terminal
b - Bracket
c - 14 mm flat on switch
d - Actuator
e - 19 mm hex jam nut
Installation
1. Install the actuator between the switch and jam nut.
2. Slide the switch and actuator into the bracket.
3. Use a 19 mm open end wrench to hold the lower jam nut.
4. Use a 14 mm open end wrench to rotate the neutral start safety switch clockwise to tighten.
5. Connect the green neutral start safety switch bullet leads.
6. Install the starter cable to the starter terminal. Secure with a nut. Tighten the nut to the specified torque.
Description
Starter terminal nut
7. Install the electrical bracket cover.

Throttle Only Removal and Disassembly

Removal
1. Remove the bottom cowl upper clamp. Remove the shift/throttle cables and the throttle link. Refer to Section 7B ‑ Tiller
Handle Removal.
2. Remove the two throttle rods from the throttle lever. Refer to Section 7B ‑ Tiller Handle Removal.
3. Remove the throttle only button retainer clip from the cowl.
4. Remove the retainer, grommet, and throttle only button.
90-8M0105568 eng MARCH 2016
a
c
d
b
d
Starboard Side
© 2016 Mercury Marine
Throttle/Shift Linkage
e
18752
Nm lb. in. lb. ft.
4 35
Page 7A-9