Mercury 40 CT Manuals

Mercury 40 CT Manuals

Manuals and User Guides for Mercury 40 CT. We have 1 Mercury 40 CT manual available for free PDF download: Maintenance And Installation Manual

Mercury 40 CT Maintenance And Installation Manual

Mercury 40 CT Maintenance And Installation Manual (121 pages)

Brand: Mercury | Category: Outboard Motor | Size: 5.33 MB

Table of Contents

Table of Contents
7
General Information
11
Boater's Responsibilities
11
Before Operating Your Outboard
11
Boat Horsepower Capacity
11
High-Speed and High-Performance Boat Operation
12
Outboard Remote Control Models
12
Remote Steering Notice
13
Lanyard Stop Switch
13
Protecting People in the Water
16
Passenger Safety Message - Pontoon Boats and Deck Boats
16
Wave and Wake Jumping
18
Impact with Underwater Hazards
18
Exhaust Emissions
20
Selecting Accessories for Your Outboard
22
Safe Boating Recommendations
22
Recording Serial Number
25
40/50/60 Fourstroke Specifications
25
40, 60 Seapro Specifications
27
Component Identification
28
Transportation
29
Trailering Boat/Outboard
29
Transporting Portable Fuel Tanks
29
Fuel and Oil
31
Fuel Requirements
31
Low Permeation Fuel Hose Requirement
32
EPA Pressurized Portable Fuel Tank Requirements
32
Fuel Demand Valve (FDV) Requirement
32
Mercury Marine's Pressurized Portable Fuel Tank
33
Filling Fuel Tank
34
Engine Oil Recommendations
34
Checking and Adding Engine Oil
35
Features and Controls
37
Remote Control Features
37
Warning System
38
Power Trim and Tilt
40
Throttle Grip Friction Adjustment - Tiller Handle Models
43
Steering Friction Adjustment - Tiller Handle Models
43
Trim Tab Adjustment
44
Operation
46
Important Daily Inspection before each Use
46
Prestarting Check List
46
Operating in Freezing Temperatures
47
Operating in Saltwater or Polluted Water
47
Prestarting Instructions
47
Engine Break-In Procedure
48
Starting the Engine - Remote Control Models
48
Starting the Engine - Tiller Handle Models
51
Gear Shifting
53
Stopping the Engine
54
Emergency Starting
55
Cleaning Care Recommendations
57
EPA Emissions Regulations
59
Inspection and Maintenance Schedule
60
Flushing the Cooling System
61
Top Cowl Removal and Installation
62
Exterior Care
62
Battery Inspection
62
Fuel System
63
Steering Link Rod Fasteners
64
Corrosion Control Anode
65
Propeller Replacement-Standard Gearcase
66
Propeller Replacement-Command Thrust Gearcase
69
Spark Plug Inspection and Replacement
73
Fuse Replacement
74
Timing Belt Inspection
74
Lubrication Points
75
Checking Power Trim Fluid
77
Changing Engine Oil
78
Gearcase Lubricant
80
Submerged Outboard
83
Storage
84
Storage Preparation
84
Protecting External Outboard Components
84
Protecting Internal Engine Components
85
Gearcase
85
Positioning Outboard for Storage
85
Battery Storage
85
Troubleshooting
86
Starter Motor will Not Crank the Engine (Electric Start Models)
86
Engine will Not Start
86
Engine Runs Erratically
86
Performance Loss
87
Battery will Not Hold Charge
87
Owner Service Assistance
88
Service Assistance
88
Ordering Literature
90
Installation
92
Mercury Marine Validated Engine Mounting Hardware
92
Accessories Mounted to the Transom Clamp Bracket
92
Installation Information
96
Fuel Hose Connection - Remote Control Models
107
Electrical Connections and Control Cable Installation
108
Propeller Installation
115
Trim Tab Adjustment
120
Trim-In Stop Adjustment - Power Trim Models
120
Maintenance Log
121

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