Mercury Racing 500R Manuals

Manuals and User Guides for Mercury Racing 500R. We have 1 Mercury Racing 500R manual available for free PDF download: Operation And Maintenance Manual

Mercury Racing 500R Operation And Maintenance Manual

Mercury Racing 500R Operation And Maintenance Manual (149 pages)

Brand: Mercury | Category: Outboard Motor | Size: 7.36 MB

Table of Contents

Table of Contents
7
General Information
11
Boater's Responsibilities
11
Before Operating Your Outboard
11
Boat Horsepower Capacity
11
High-Speed and High-Performance Boat Operation
12
Propeller Selection
12
Outboard Remote Control Models
14
Lanyard Stop Switch
14
Protecting People in the Water
17
Passenger Safety Message - Pontoon Boats and Deck Boats
17
Wave and Wake Jumping
19
Impact with Underwater Hazards
19
Exhaust Emissions
21
Selecting Accessories for Your Outboard
23
Safe Boating Recommendations
23
Rear-Mounted Steering Tie Bar Requirements for Multiple Engine Applications Capable of 161 Km/H(100 Mph) Top Speeds or Higher
26
Recording the Serial Number
26
Specifications-500R
27
Component Identification
32
Gearcase Identification
33
Transporting
35
Trailering Boat/Outboard
35
Aquatic Invasive Species (AIS)
36
Fuel and Oil
39
Fuel Requirements
39
Fuel Additives
40
Low Permeation Fuel Hose Requirement
40
Fuel Demand Valve
40
Engine Oil Recommendations-500R
41
Checking and Adding Engine Oil
41
Features and Controls
45
Electronic Remote Control (ERC)
45
Hot Foot
55
Active Trim
57
Adaptive Speed Control
64
Advanced Sound Control
64
Engine Synchronization (Multiple Engines)
64
Helm Transfer
65
Quick Steer
67
Throttle and Shift Operation with Three or Four Engines
67
Single-Lever Mode (Multiple Engines)
70
Start/Stop All Engines
71
Throttle-Only Mode
72
Warning System
73
Power Trim and Tilt
75
Operation
81
Important Daily Inspection before each Use
81
Prestarting Check List
81
Operating in Freezing Temperatures
82
Operating in Saltwater or Polluted Water
82
Operating at High Elevations
82
Effects of Elevation and Weather on Performance
83
Setting Trim Angle While Running Engine at Idle Speed
84
Engine Break-In Procedure
84
Fuel Supply Module Priming Procedure
85
Starting the Engine
86
Gear Shifting
89
Stopping the Engine
91
Cleaning Care Recommendations
93
EPA Emissions Regulations
95
Inspection and Maintenance Schedule
96
500R Maintenance Schedule Decal
99
Flushing the Cooling System
99
Top Cowl Removal and Installation
101
Battery Inspection
104
Battery Connections and Cables
104
Fuel System
106
Corrosion Control Anodes
110
Propeller Replacement-38.1 MM (1.5 In.) Diameter Propeller Shaft
111
Spark Plug Inspection and Replacement
114
Fuses
117
Accessory Drive Belts
120
Trim Thrust Guide Wear Pad
120
Cooling System Strainers
122
Checking Power Trim Fluid
125
Checking Power Steering Fluid
126
Changing Engine Oil and Filter
128
Checking and Adding Engine Oil
133
Adaptive Speed Control Propping with CDS G3
135
Adaptive Speed Control Propping Without CDS G3
137
Gearcase Lubricant
138
Storage
141
Storage Preparation
141
Protecting External Outboard Components
141
Protecting Internal Engine Components
141
Gearcase
142
Positioning Outboard for Storage
142
Battery Storage
142
Troubleshooting
143
Starter Motor will Not Crank the Engine
143
Engine will Not Start
143
Engine Starts but will Not Shift into Gear
143
Engine Runs Erratically
143
Performance Loss
144
Battery will Not Hold Charge
144

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