User Manuals: Taylor-Dunn SC-001-59 Warehouse Carts

User Manuals: Taylor-Dunn SC-001-59 Warehouse Carts

Manuals and User Guides for Taylor-Dunn SC-001-59 Warehouse Carts. We have 1 Taylor-Dunn SC-001-59 Warehouse Carts manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn SC-001-59 Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn SC-001-59 Operation, T Roubleshooting And Replacement Parts Manual (206 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 8 MB

Table of Contents

Table of Contents

7
- Responsibilities
  8
- About this Manual
  8
- Who Should Read this Manual
  8
- How to Use this Manual
  9
- Conventions
  9
- How to Identify Your Vehicle
  10
- Taking Delivery of Your Vehicle
  11
Table of Contents

13
- Standard Specifications
  14
- Driver Qualifications
  15
- Driver Training Program
  15
- Safety Rules and Guidelines
  15
- Accessory Switch (Optional)
  16
- Forward-Off-Reverse Switch
  16
- Headlight Switch (Optional)
  16
- Horn Switch
  16
- Start Switch
  16
- Vehicle Controls
  16
- Battery Status Indicator, Analog (Optional)
  17
- Battery Status Indicator, Digital Bargraph
  17
- Hour Meter (Optional)
  17
- Accelerator / Brake Treadle, an 171
  18
- Accelerator / Brake Treadle, SC 159
  18
- Steering, an 171
  18
- Steering, SC 159
  18
- Walk-Along Handle, an 171
  18
- Charger Interlock
  19
- Foot Interlock Switch, SC 159 (Optional)
  19
- Parking Brake
  19
- Loading and Unloading
  20
- Safety Guidelines
  20
- Starting
  20
- Towing Loads
  20
- Vehicle Operational Guidelines
  20
- While Driving
  20
- Parking
  21
- Towing this Vehicle
  21
- Charging Your Vehicle
  22
- Industrial Charger Operation
  22
- New Battery Break in
  22
- Signet® Charger Operation
  22
- Charging Time
  23
- Returning to Service
  23
- Storing and Returning to Service
  23
- Storing Your Vehicle
  23
- Periodic Maintenance Checklist
  24
- Daily Visual Inspection
  25
- Maintenance Guidelines for Severe Duty Applications
  25
Table of Contents

31
- Adjust Front Wheel Bearings
  32
- Inspect the Front Wheel Bearings
  32
- Front Axle Removal and Installation
  33
- Removal
  33
- Installation
  34
- Replace Front Wheel Bearings
  34
Table of Contents

35
- Center the Steering Wheel
  36
- Front End Alignment
  36
- Inspect the Steering Components
  38
- Steering Chain
  38
- Steering Wheel and Bushings
  38
- Fork Bearings
  39
- Pillow Blocks
  39
- Adjust the Steering Shaft
  40
- Replace the Steering Wheel
  40
- Replace the Front Fork
  41
Table of Contents

43
- Adjust the Service Brake
  44
- Inspect the Service Brake
  44
- Adjust the Brake Linkages
  45
- Replace the Brake Lining
  46
- Replace Brake Drum
  48
- Replacing the Treadle Linkage
  49
Table of Contents

53
- Enclosed Motors (GE, no Cooling Fan)
  54
- Inspecting the Motor Brushes
  54
- Motors with Internal Cooling Fans
  54
- Motor Removal and Installation
  55
- Motor Inspection
  57
- Replacing the Brushes
  57
- Repairing the Commutator
  58
- Replacing the Bearings
  58
- Service Limits
  59
Transmission

61
- Adjust the Drive Chain
  62
- Check the Oil Level
  64
- Change the Oil
  65
- Drive Motor
  66
- Install
  66
- Remove
  66
- Rear Axle
  67
- Remove and Install
  67
- Replace the Axle Bearing
  68
- Remove and Install
  69
- Transmission Assembly
  69
- Chain Case
  70
- Disassemble
  70
- Assemble
  72
- Differential Assembly (3Rd Member)
  74
- Disassemble
  74
- Assemble
  76
- Re-Shimming the Pinion Housing
  78
- Exploded View
  80
Transmission

81
- Tire Inflation
  82
- Tire Inspection
  82
- Replace the Front Tire/Wheel
  83
- Replace the Rear Tire/Wheel
  83
- Replace the Tire (Pneumatic)
  83
- Repair the Tire (Pneumatic)
  84
Table of Contents

85
- Cleaning
  86
- Testing
  87
- Charging
  88
- Watering
  89
- Replacing (6-Volt Batteries Only)
  90
- Moist Charge Batteries
  91
- Storage
  92
- Storage and Returning to Service
  92
- Returning to Service
  93
Table of Contents

95
- Symptoms
  96
- IMPORTANT NOTES and INSTRUCTIONS
  97
- Read this First
  97
- Test Equipment Required
  97
- Definitions
  98
- Freewheel Diode
  113
- Iso
  113
- Motor
  113
- Plugging Diode
  113
- Pmc Control
  113
- Solenoids
  113
- Symptom Troubleshooting Guide
  113
Table of Contents

125
Table of Contents

135
- Operating Instructions and Theory of Operation
  136
- HB/PT and GEL Indicator Lamps
  137
- Testing the Charging Cycle
  137
- Test Equipment Required for Troubleshooting
  138
- Status LED Error Code Table
  139
- Troubleshooting
  140
Charger Models: Hbs 600 Hbs 1000

141
- Definitions
  142
- Test Equipment Required for Troubleshooting
  142
- Operating Instructions and Theory of Operation
  143
- Testing the Charging Cycle
  144
- Status Light Error Code Table
  145
- Troubleshooting
  146
Illustrated Parts

151
- Front Axle
  152
- Front Tire
  154
- Front Fork
  156
- Steering Linkage SC
  158
- Steering Linkage an
  160
- Mechanical Control Linkage
  162
- Throttle Linkage
  164
- Lester Chargers
  166
- Signet Charger
  170
- Motors
  172
- Power Traction
  174
- Differential
  176
- Brake
  178
- Rear Axle
  180
- Rear Tires
  182
- Control Panel (Standard)
  184
- Control Panel (40" Bed)
  186
- Gauges
  188
- Instruments
  188
- Batteries
  190
- Decals
  192
- Decals, an
  193
- Miscellaneous Frame and Body, SC
  194
- Miscellaneous Frame and Body, an
  196
- Appendix A: Special Tools
  200
- Appendix B: Suggested Torque Limits for Standard Hardware
  201
- Hex Bolts
  201
- Other Bolts
  201
- Standard Head Markings
  201
- Hex Lock Nuts (Stover)
  202
- Hex Nuts
  202
- Other Nuts
  202
- Suggested Torque Values (Non-Critical Hardware)
  203
- Appendix C: Brake Lining Handling Precautions
  205

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