User Manuals: Taylor-Dunn B0-150-00 Utility Vehicle

User Manuals: Taylor-Dunn B0-150-00 Utility Vehicle

Manuals and User Guides for Taylor-Dunn B0-150-00 Utility Vehicle. We have 1 Taylor-Dunn B0-150-00 Utility Vehicle manual available for free PDF download: Service And Replacement Parts Manual

Taylor-Dunn B0-150-00 Service And Replacement Parts Manual

Taylor-Dunn B0-150-00 Service And Replacement Parts Manual (136 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 6 MB

Table of Contents

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
  - Signal Words and Their Definitions
    9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
Table of Contents

13
Section 3

29
- Disassemble
  30
- Front Axle
  30
- Adjust Front Wheel Bearings
  31
- Inspect Front Wheel Bearings
  31
- Front Wheel Alignment
  32
  - Center the Steering
    32
- Front Axle
  33
- Replace Front Wheel Bearings
  33
- Replace Steering Knuckle
  33
- Replace King Pin/Bushings
  34
- Hardware Torque
  35
- Service Limits and Specifications
  35
  - King Pin Bushings
    35
  - Toe in
    35
Section 4

37
- Change Oil
  38
- Check Oil Level
  38
- Drive Axle-D1
  38
- Drive Axle-D1
  39
- Drive Motor
  39
  - Remove
    39
  - Install
    39
- Differential Case
  40
  - Disassemble
    40
  - Assemble
    42
- Axle Bearings
  43
  - Remove/Install
    43
- Axle Shaft
  43
  - Remove
    43
  - Install
    43
- Hardware Torque
  44
Section 5

45
- Inspect Ball Joints
  46
- Inspect Rod Ends
  46
- Adjust Steering Gear
  47
- Front Wheel Alignment
  47
- Replace Ball Joint
  48
- Replace Rod End
  48
- Replace Steering Shaft
  49
- Replace Steering Wheel
  50
- Steering Gear
  51
  - Disassemble
    51
  - Reassemble
    52
  - Exploded View of Steering Gear
    53
- Hardware Torque
  54
Section 6

55
- General Guidelines and Safety
  
  56
- Front Disc Brake
  
  57
  - Service Limits
    57
  - Inspection
    57
  - Replace Pads
    57
- Brake Adjustment
  
  58
- Rear Drum Brake, Inspect/Replace
  
  60
  - Service Limits
    60
  - Inspection
    60
  - Replace
    60
- Rebuild Disc Brake Body
  
  61
- Flush System
  
  62
- Bleed System
  
  62
- Master Cylinder
  
  63
  - Add Fluid
    63
  - Rebuild
    63
- Service Limits
  
  64
- Hardware Torque
  
  64
Section 7

65
- Disassemble
  66
- Drive Motor
  66
- Motor Removal and Installation
  66
- Assemble
  67
- Drive Motor
  67
- Inspection
  68
  - Brushes
    68
  - Armature
    68
  - Bearings
    69
  - Commutator
    69
- Repair
  70
  - Brushes
    70
  - Commutator
    70
- Service Limits
  71
Section 8

73
- Air Pressure
  74
- Inflation
  74
- Tires & Wheels
  74
- Rotation
  75
- Tread Wear
  75
- Changing Tire/Wheel Assembly
  76
- Repair the Tire (Pneumatic)
  76
- Replace the Tire (Pneumatic)
  76
- Hardware Torque
  77
Section 9

79
- General Guidelines and Safety
  80
- Charging
  81
- Cleaning
  81
- Watering
  81
- Storing
  82
  - Storage
    82
  - Returning to Service
    82
- Testing
  82
  - Specific Gravity
    82
- Remove/Install
  83
  - Industrial Battery or Lift out Battery Pack
    83
  - Side Extract Battery
    83
- Hardware Torque
  84
  - Individual Batteries
    84
Section 10

87
- Inspect
  88
- Motor Controller
  88
- Remove/Install
  88
- Troubleshooting
  88
- Motor Controller
  89
- Repair/Adjustments
  89
  - Adjustments
    89
- Hardware Torque
  90
Section 11

93
- Torque Guidelines for Standard Hardware
  
  94
  - Hardware Identification
    94
  - Hex Nuts
    95
  - Hex Lock Nuts (Stover)
    95
  - Other Nuts
    95
  - Generic Torque Values
    96
- Replacing Hardware
  
  98
Replacement Parts

99
- Ordering Parts for Your Vehicle
  100
- Replacement Parts
  100
- Taylor-Dunn Web Site Information
  100
  - Replacement Parts
    101
- Axle Assembly, Front
  102
- Axle Shaft, Rear
  103
- Transaxle Assembly
  104
- Battery
  106
- Brakes, Brake Lines
  107
- Brakes, Rear Axle
  108
- Charger, Signet
  109
- Charger, Summit
  110
- Charger, Lestronic
  111
- Control System, Motor Speed Control
  112
- Control System, Instrument Panel
  113
- Decals
  114
- Electrical, Miscellaneous
  115
- Frame and Body, Cab
  116
- Hitches
  118
- Linkage, Throttle and Brake
  120
- Lights
  122
- Motor
  123
- Seats and Deck, B-150
  124
- Seats and Deck, MX-1600
  125
- Stake Sides
  127
- Steering Gear
  128
- Steering Linkage
  129
- Steering Column
  130
- Suspension, Front
  131
- Suspension, Rear
  132
- Wheels and Tires
  133
- Windshield Wiper
  133

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