Taylor-Dunn TT-316-36 Manuals

Manuals and User Guides for Taylor-Dunn TT-316-36. We have 2 Taylor-Dunn TT-316-36 manuals available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual, Service And Replacement Parts Manual

Taylor-Dunn TT-316-36 Operation, T Roubleshooting And Replacement Parts Manual (180 pages)

Electric Tow Tractor

Brand: Taylor-Dunn | Category: Tractor | Size: 36 MB

Taylor-Dunn

5
- Table of Contents
  5
- About this Manual
  8
- Introduction
  8
- Responsibilities
  8
- Who Should Read this Manual
  8
- Conventions
  9
- How to Use this Manual
  9
- Safety Rules and Operating Instructions
  9
- How to Identify Your Vehicle
  10
- Taking Delivery of Your Vehicle
  11
Table of Contents

13
- Standard Specifications Tow Tractor
  
  14
  - Safety Rules and Operating Instructions
    14
- Driver Training Program
  
  15
  - Driver Qualifications
    15
- Safety Rules and Guidelines
  
  15
- Vehicle Controls
  
  16
  - Key-Switch
    16
  - Forward-Off-Reverse Switch
    16
  - Hi-Low Switch (Optional)
    16
  - Headlight Switch
    16
  - Horn Switch (1)
    17
  - Foot Brake Pedal (2)
    17
  - Accelerator Pedal (3)
    17
  - Interlocks
    17
  - Park Brake
    17
  - Steering
    18
  - Tilt/Telescoping Steering
    18
  - Electrolyte Alarm (Optional)
    18
  - Smart View Display
    19
  - Smart View Display Fault Codes
    20
- Vehicle Operational Guidelines
  
  21
  - Safety Guidelines
    21
  - Starting
    21
  - While Driving
    21
  - Loading and Unloading
    21
  - Towing Loads
    21
  - Parking
    22
  - Draw Bar Pull (DBP), Definition
    22
  - Towing this Vehicle
    22
- Charging Your Vehicle
  
  23
- Storing / Returning to Service
  
  24
  - Storing Your Vehicle
    24
  - Returning to Service
    24
- Periodic Maintenance Checklist
  
  25
- Standard Periodic Maintenance Schedule for the Smart View Display
  
  26
  - Daily Visual Inspection
    27
- Maintenance Guidelines for Severe Duty Applications
  
  27
  - Troubleshooting Guide
    31
  - Lubrication Chart
    32
Table of Contents

33
- Adjust Front Wheel Bearings
  34
- Inspect the Front Wheel Bearings
  34
- Front Axle Removal and Installation
  35
  - Removal
    35
  - Installation
    35
- Replace Front Wheel Bearings
  36
Table of Contents

37
- Inspect the Steering Gear
  
  38
- Fork Bearings
  
  38
  - Inspection
    38
- Front End Alignment
  
  38
- Steering Gear and Column Assembly
  
  39
  - Disassemble
    39
  - Inspection
    39
  - Assemble
    39
  - Front Axle Service
    40
- Replace the Front Fork
  
  40
Table of Contents

41
- Inspect the Service Brake
  42
  - Disc Brake Pads
    42
- Adjust the Service Brakes
  43
- Inspect the Electric Parking Brake
  43
  - Motor Brake
    43
- Check Master Cylinder Fluid
  44
- Bleed the Brake System
  45
- Flush the Brake System
  46
- Replace the Parking Brake Lining
  47
  - Inspection
    48
- Replace Front Disc Brake Pads
  49
- Replace Rear Brake Pads
  50
- Replace the Wheel Cylinder
  51
  - Rear Disc Brake Body Assembly
    51
  - Front Disc Brake Body Assembly
    52
- Repair the Brake Body
  53
- Replace the Master Cylinder
  55
- Repair the Master Cylinder
  56
Table of Contents

57
- Inspecting the Motor Brushes
  58
- Motor Inspection
  58
- Motor Removal and Installation
  58
- Replacing the Brushes or Armature Bearing
  60
- Repairing the Commutator
  61
- Service Limits
  62
Table of Contents

63
- Change Oil
  64
- Check Oil Level
  64
- Motor Removal and Installation
  65
- Rear Hub or Rotor
  65
- Removing and Installing the Rear Axles
  66
- Transmission Assembly
  68
  - Remove and Install
    68
- Disassembly and Reassembly of the Primary Reduction Gear Case
  69
- Disassembling the 3Rd Member
  71
- Assembling the 3Rd Member
  72
  - Pinion Bearing Preload
    74
- Pinion Gear Shimming Instructions
  74
  - Setting the Pinion Gear Depth
    74
Table of Contents

77
- Replace the Rear Springs
  78
- Replace the Front Springs
  79
- Replace the Spring Bushings
  80
- Replace the Shocks
  81
  - Front
    81
Table of Contents

83
- Steering Component Service
  84
- Tire Inflation
  84
- Tire Inspection
  84
- Replace the Front Tire/Wheel
  85
- Replace the Rear Tire/Wheel
  85
- Replace the Tire (Pneumatic)
  85
- Repair the Tire (Pneumatic)
  86
Sevcon Control System Troubleshooting

97
- Definitions
  98
- Electrical Troubleshooting
  98
- Important Notes and Instructions
  98
- Terminology Used
  98
- Test Equipment Required
  98
- Identifying Your Controller
  99
- Start Troubleshooting here
  100
- Test 8. Anti-Rolloff Fault
  113
- Test 9. Electric Motor Brake
  114
- Logic Voltage Reference Table
  116
- Status LED Code Table
  117
- Smart View Fault Codes
  118
Turn the Key Switch off before Disconnecting the Batteries

121
Illustrated Parts

137
- Front Fork
  138
- Front Brakes
  140
- Tilt Steering Column and Gear
  142
- Transmission Gear Case
  145
- Rear Axle
  147
- Transmission Differential Case
  147
- Master Cylinder
  149
- Rear Brakes
  149
- Rear Suspension
  150
- Motor
  152
- Electric Parking Brake
  154
- Motor Mount
  154
- Brake Lines
  157
  - Wheels and Tires
    158
- Instrument Panel
  160
- Resetting the Smart View Display
  161
- Speed Control Panel
  162
- Miscellaneous Electrical
  163
- Miscellaneous Frame and Body
  164
- Charger
  166
- Decals
  168
- Hitch, Remote Release (Optional)
  170
- Side Extract Roll out Battery Box (Optional)
  171
- Strobe Light on Pole (Optional)
  171
- Appendix A: Special Tools
  
  174
- Appendix B: Suggested Torque Limits for Standard Hardware
  
  175
  - Hardware Identification
    175
    
    Hex Bolts
    175
    
    Other Bolts
    175
    
    Hex Nuts
    176
    
    Hex Lock Nuts (Stover)
    176
    
    Other Nuts
    176
    
    Suggested Torque Values (Non-Critical Hardware)
    177
  - Suspension
    178
- Appendix C: Brake Lining Handling Precautions
  
  179

Taylor-Dunn TT-316-36 Service And Replacement Parts Manual (136 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 7 MB

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Replacement Parts
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
  - Signal Words and Their Definitions
    9
  - Responsibilities
    10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
- Service/Maintenance Guidelines
  15
- Special Tool List
  19
Table of Contents

21
- Hazardous Waste Disposal
  22
  - Lubrication & Preventative Maintenance
    23
- Lubrication and Fluids Chart
  22
- Lubrication Diagram
  23
- Daily Visual Inspection
  24
- Maintenance Guidelines for Severe Duty Applications
  24
- Maintenance Schedule
  24
- Pre-Operation Inspection
  24
- PM Checklist
  26
  - Front Axle
    29
Warning

31
- Check Oil Level
  
  32
- Change Oil
  
  32
- Transaxle Assembly
  
  33
  - Remove
    33
  - Install
    33
  - Transaxle-GT
    33
- Axle Shaft
  
  34
  - Remove
    34
  - Install
    34
- Rear Hub, Rotor & Bearings
  
  35
- Motor, Remove
  
  35
- Primary Gear Case
  
  36
- Secondary Gear Case
  
  37
  - Disassemble
    37
  - Assemble
    37
- Pinion Bearing Preload
  
  39
  - Pinion Gear Shimming Instructions
    39
  - Set Pinion Bearing Preload
    39
- Hardware Torque
  
  40
Table of Contents

41
- Change Oil
  42
- Check Oil Level
  42
- Transaxle-SD
  42
- Transaxle Assembly
  43
  - Remove
    43
  - Install
    43
- Transaxle-SD
  43
- Axle Shaft
  44
  - Remove
    44
  - Install
    44
- Motor, Remove
  45
- Rear Hub, Rotor & Bearings
  45
- Primary Reduction Gear Case
  46
- 3Rd Member
  48
- Hardware Torque
  48
Warning

49
- Adjust Reduction Box Chain Tension
  50
- Center the Steering Wheel
  50
- Front End Alignment
  50
- Replace the Front Fork
  51
- Steering
  51
- Steering Reduction Box
  53
  - Disassemble
    53
  - Pre-Assemble
    53
  - Assemble
    53
- Hardware Torque
  54
Warning

55
- General Guidelines and Safety
  
  56
  - Brakes
    57
- Front Brake
  
  57
  - Service Limits
    57
  - Inspection
    57
  - Replace Pads
    57
- Rear Brake
  
  58
  - Service Limits
    58
  - Inspection
    58
  - Replace Pads
    58
- Rebuild Disc Brake Body
  
  59
- Replace the Wheel Cylinder
  
  60
  - Front Disc Body Assembly
    60
  - Rear Disc Brake Body Assembly
    60
- Bleed System
  
  61
- Flush System
  
  61
- Master Cylinder
  
  62
  - Add Fluid
    62
  - Replace
    62
  - Adjust
    62
  - Repair
    62
- Parking Brake, Hand Brake
  
  63
  - Replace Pads
    63
  - Adjust
    64
- Parking Brake Automatic
  
  64
  - Troubleshooting
    65
  - Brake Adjustment
    65
  - Brake Test
    65
- Service Limits
  
  66
- Hardware Torque
  
  66
Warning

67
- Remove/Install
  
  68
- Disassemble
  
  68
- Inspect
  
  69
  - Brushes
    69
  - Bearing
    69
  - Commutator
    69
  - Armature Windings
    69
  - Field Windings
    70
  - Motor
    69
- Repair
  
  71
- Optional Motor Brake
  
  72
  - Remove and Disassemble
    72
  - Assemble and Install
    72
- Service Limits
  
  72
Warning

73
- Air Pressure
  74
- Inflation, Pneumatic Tires
  74
- Inflation, Soft Solid Tires
  74
- Tires & Wheels
  74
- Rotation
  75
- Tires & Wheels
  75
- Tread Wear
  75
- Changing Tire/Wheel Assembly
  76
- Repair the Tire (Pneumatic)
  76
- Replace the Tire (Pneumatic)
  76
- Hardware Torque
  77
Warning

79
- General Guidelines and Safety
  80
- Batteries
  81
- Charging
  81
- Cleaning
  81
- Watering
  81
- Storing
  82
  - Storage
    82
  - Returning to Service
    82
- Testing
  82
  - Specific Gravity
    82
- Remove/Install
  83
  - Industrial Battery or Lift out Battery Pack
    83
  - Side Extract Battery
    83
- Hardware Torque
  84
  - Individual Batteries
    84
- Suspension
  87
Warning

89
- Wire Diagram
  89
- Torque Guidelines for Standard Hardware
  
  90
  - Hardware Identification
    90
  - Hardware Information
    91
    
    Hex Nuts
    91
    
    Hex Lock Nuts (Stover)
    91
    
    Other Nuts
    91
    
    Generic Torque Values
    92
- Replacing Hardware
  
  94
Charger-Built in

97
- Illustrated Parts
  98
- Ordering Parts for Your Vehicle
  98
- Taylor-Dunn Web Site Information
  98
  - Illustrated Parts
    99
- Axle, Front
  100
- Axle, Rear
  100
- Brake, Front
  102
- Brakes, Rear
  104
- Brake Lines
  106
- Brake, Parking
  108
- Charger, Signet
  109
- Charger, Industrial XPS 18-260
  110
- Charger, Lestronic II Portable
  110
- Decals
  111
- Electrical, Miscellaneous
  112
- Frame and Body, Misc
  114
- Hitches
  116
- Instrument Panel
  118
- Lights
  120
- Master Cylinder
  122
- Motor
  123
- Speed Control Panel
  124
- Steering Column and Gear
  126
- Suspension, Rear
  128
- Tires and Wheels
  129
- GT Transmission Gear/Differential Case
  130
- SD Transaxle Assembly, 3Rd Member
  132
- SD Transaxle Assembly, Primary Reduction
  133

Taylor-Dunn Categories

Utility Vehicle Electric Vehicles Trucks Tractor Automobile

More Taylor-Dunn Manuals

Taylor-Dunn TT-316-36 Manuals

Taylor-Dunn TT-316-36 Operation, T Roubleshooting And Replacement Parts Manual (180 pages)

Table of Contents

Taylor-Dunn

Table of Contents

Standard Specifications Tow Tractor

Driver Training Program

Safety Rules and Guidelines

Vehicle Controls

Vehicle Operational Guidelines

Charging Your Vehicle

Storing / Returning to Service

Periodic Maintenance Checklist

Standard Periodic Maintenance Schedule for the Smart View Display

Maintenance Guidelines for Severe Duty Applications

Table of Contents

Table of Contents

Inspect the Steering Gear

Fork Bearings

Front End Alignment

Steering Gear and Column Assembly

Replace the Front Fork

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Sevcon Control System Troubleshooting

Turn the Key Switch off before Disconnecting the Batteries

Illustrated Parts

Appendix A: Special Tools

Appendix B: Suggested Torque Limits for Standard Hardware

Appendix C: Brake Lining Handling Precautions

Taylor-Dunn TT-316-36 Service And Replacement Parts Manual (136 pages)

Table of Contents

Master

Table of Contents

Warning

Check Oil Level

Change Oil

Transaxle Assembly

Axle Shaft

Rear Hub, Rotor & Bearings

Motor, Remove

Primary Gear Case

Secondary Gear Case

Pinion Bearing Preload

Hardware Torque

Table of Contents

Warning

Warning

General Guidelines and Safety

Front Brake

Rear Brake

Rebuild Disc Brake Body

Replace the Wheel Cylinder

Bleed System

Flush System

Master Cylinder

Parking Brake, Hand Brake

Parking Brake Automatic

Service Limits

Hardware Torque

Warning

Remove/Install

Disassemble

Inspect

Repair

Optional Motor Brake

Service Limits

Warning

Warning

Warning

Torque Guidelines for Standard Hardware

Replacing Hardware

Charger-Built in

Related Products

Taylor-Dunn Categories