Taylor-Dunn E0-455-24 Manuals

Taylor-Dunn E0-455-24 Manuals

Manuals and User Guides for Taylor-Dunn E0-455-24. We have 1 Taylor-Dunn E0-455-24 manual available for free PDF download: Service And Replacement Parts Manual

Taylor-Dunn E0-455-24 Service And Replacement Parts Manual

Taylor-Dunn E0-455-24 Service And Replacement Parts Manual (134 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 7.01 MB

Table of Contents

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
    
    Signal Words and Their Definitions
    9
  - Responsibilities
    10
  - How to Identify Your Vehicle
    11
  - Web Site Registration
    11
Service/Maintenance Guidelines

13
Section 3

17
- Preventative Maintenance
  17
- Daily Visual Inspection
  
  18
- Pre-Operation Inspection
  
  18
- Maintenance Schedule
  
  18
- Interlock Switch Inspection
  
  20
  - Start Switch
    20
  - High Pedal Disable (HPD)
    20
  - Operator Presence Switch
    20
  - Special Tool List
    21
  - Lubrication
    25
Section 4

29
- Front Axle
  29
  - Front Axle
    30
  - Inspect Front Wheel Bearings
    30
  - Adjust Front Wheel Bearings
    30
  - Replace Front Wheel Bearings
    31
  - Axle Shaft, Remove/Install
    31
  - Hardware Torque
    32
Section 5

33
- Transaxle - GT
  33
  - Transaxle - GT
    34
  - Check Oil Level
    34
  - Change Oil
    34
  - Remove
    35
  - Transmission Assembly
    35
    
    Install
    35
  - Axle Shaft
    36
    
    Remove
    36
    
    Install
    36
  - Rear Hub, Rotor & Bearings
    37
  - Motor, Remove
    37
  - Primary Gear Case
    38
  - Secondary Gear Case
    39
    
    Disassemble
    39
    
    Assemble
    39
  - Pinion Bearing Preload
    41
    
    Pinion Gear Shimming Instructions
    41
    
    Set Pinion Bearing Preload
    41
  - Hardware Torque
    42
Section 6

43
- Transaxle-SD
  43
  - Remove
    43
  - Transaxle-SD
    44
  - Check Oil Level
    44
  - Change Oil
    44
    
    Remove
    44
  - Transmission Assembly
    45
    
    Install
    45
  - Axle Shaft
    46
    
    Install
    46
  - Rear Hub, Rotor & Bearings
    47
  - Motor, Remove
    47
  - Primary Reduction Gear Case
    48
  - 3Rd Member
    48
  - Hardware Torque
    48
Section 7

51
- Steering
  51
  - Inspect Ball Joints
    52
  - Inspect Fork Bearings
    52
  - Inspect Pillow Bearings
    52
  - Adjust Steering Gear
    53
  - Replace Ball Joint
    54
  - Replace the Steering Shaft
    54
  - Replace the Front Fork
    55
  - Replace Steering Wheel
    55
  - Steering Gear
    56
    
    Disassemble
    56
    
    Reassemble
    57
    
    Exploded View of Steering Gear
    58
  - Front Wheel Alignment
    59
  - Hardware Torque
    60
Section 8

61
- Brakes
  61
- General Guidelines and Safety
  
  62
- Rear Brake
  
  63
  - Service Limits
    63
  - Inspection
    63
  - Replace Pads
    63
- Rebuild Disc Brake Body
  
  64
- Bleed System
  
  65
- Flush System
  
  65
- Master Cylinder
  
  66
  - Add Fluid
    66
- Parking Brake
  
  66
  - Inspect
    66
  - Adjust
    66
- Service Limits
  
  67
- Hardware Torque
  
  67
Section 9

69
- Motor
  69
- Remove/Install
  
  70
- Disassemble
  
  70
- Inspect
  
  71
  - Brushes
    71
  - Bearing
    71
  - Commutator
    71
  - Armature Windings
    71
  - Field Windings
    72
- Repair
  
  73
- Service Limits
  
  74
Section 10

75
- Inspect
  76
  - Receptacles
    76
  - Base Plate
    76
  - Terminal Ends
    76
  - R' Terminal
    76
- Motor Controller
  76
- Remove/Install
  76
- Motor Controller
  77
  - Repair/Programming
    77
    
    Programming
    77
  - Troubleshooting
    77
  - Hardware Torque
    78
- Wire Diagram
  79
Section 11

81
- Batteries
  81
  - General Guidelines and Safety
    82
  - Cleaning
    83
  - Charging
    83
  - Watering
    83
  - Testing
    84
    
    Specific Gravity
    84
  - Storing
    84
    
    Storage
    84
    
    Returning to Service
    84
  - Remove/Install
    85
    
    Industrial Battery or Lift out Battery Pack
    85
    
    Side Extract Battery
    85
  - Hardware Torque
    86
    
    Individual Batteries
    86
Section 12

87
- Inflation
  88
- Rotation
  88
- Tires & Wheels
  88
- Tires & Wheels
  89
  - Changing Tire/Wheel Assembly
    89
  - Replace the Tire
    89
    
    Solid Wheel
    89
    
    Split Wheel
    89
  - Hardware Torque
    90
- Suspension
  91
Section 13

95
- Hardware Information
  95
- Torque Guidelines for Standard Hardware
  
  96
  - Hardware Identification
    96
  - Hex Lock Nuts (Stover)
    97
  - Hex Nuts
    97
  - Other Nuts
    97
  - Generic Torque Values
    98
- Replacing Hardware
  
  100
Replacement Parts

101
- Replacement Parts
  102
  - Ordering Parts for Your Vehicle
    102
  - Taylor-Dunn Web Site Information
    102
- Axle Shaft Assembly, Rear
  104
- Axle/Fork Assembly, Front
  104
- GT Transaxle Assembly, Rear
  106
- SD Transaxle Assembly, Rear 3Rd Member
  108
- SD Transaxle Assembly, Rear Primary Reduction
  109
- Battery
  110
- Brakes, Brake Lines
  112
- Brakes, Master Cylinder
  113
- Brakes, Park Brake
  114
- Brakes, Rear Axle
  115
- Brakes, Brake Body
  116
- Control System, Motor Speed Control
  117
- Control System, Instrument Panel
  118
- Decals
  119
- Electrical, Miscellaneous
  120
- Frame
  121
- Hitches
  122
- Lights
  122
- Mirrors
  123
- Motor
  124
- Seats
  125
- Steering Column, Standard
  126
- Steering Column, Tilt
  127
- Steering Gear
  128
- Steering Linkage
  129
- Suspension, Rear
  130
- Wheels and Tires
  131

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