Canon imageRUNNER 5065 series Service Manual

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Service Manual

iR5075/5065/5055 Series

Feb 26 2007

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Summary of Contents for Canon imageRUNNER 5065 series

Page 1 Service Manual iR5075/5065/5055 Series Feb 26 2007...
Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7 Contents Contents Chapter 1 Introduction 1.1 System Construction ..........................1- 1 1.1.1 System Configuration with Pickup/Delivery Accessories (230V)OTHER ..............1- 1 1.1.2 System Configuration with Printing/Transmission Accessories (230V)OTHER ............1- 1 1.1.3 Functions and Printing/Transmission Accessories (230V) ..................1- 2 1.2 Product Specifications ..........................1- 3 1.2.1 Names of Parts................................
Page 8 Contents 2.2.7 Installation of Pickup Assembly ..........................2- 9 2.2.8 Attaching Deck Pressure Plate ..........................2- 10 2.2.9 Setting Toner Container ............................2- 10 2.2.10 Connecting the Cable............................2- 10 2.2.11 Checking the Environment Switch ........................2- 11 2.2.12 Attaching the Label ..............................2- 11 2.2.13 Connecting the Power Cord ..........................2- 12 2.2.14 Turning On the Main Power Switch........................2- 12 2.2.15 Toner Stirring ...............................2- 12 2.2.16 Media Cassette Settings ............................2- 12...
Page 9 Contents 2.11.4 Installation Procedure ............................2- 36 Chapter 3 Basic Operation 3.1 Construction ...............................3- 1 3.1.1 Functional Construction............................3- 1 3.1.2 Wiring Diagram of the Major PCBs.......................... 3- 1 3.1.3 Controlling the Main Motor (M2) ..........................3- 2 3.2 Basic Sequence............................3- 3 3.2.1 Basic Sequence of Operation (at power-on;...
Page 10 Contents 4.7.5.3 After Replacing the HDD................................ 4- 15 4.7.6 Video PCB ................................4- 15 4.7.6.1 Before Removing the Video PCB............................4- 15 4.7.6.2 Removing the Video PCB ..............................4- 15 4.7.7 Controller Fan ................................4- 16 4.7.7.1 Before Removing the Controller Cooling Fan ........................4- 16 4.7.7.2 Removing the Controller Cooling Fan............................
Page 11 Contents 5.4.4.3 After Replacing the Reader Controller PCB........................... 5- 19 5.4.5 Interface PCB ................................ 5- 19 5.4.5.1 Before Removing the Interface PCB............................5- 19 5.4.5.2 Removing the Interface PCB ..............................5- 19 5.4.6 Memory PCB ................................. 5- 20 5.4.6.1 Before Removing the Memory PCB............................5- 20 5.4.6.2 Removing the memory PCB ..............................
Page 12 Contents Chapter 7 Image Formation 7.1 Construction ............................... 7- 1 7.1.1 Overview ..................................7- 1 7.1.2 Major Components..............................7- 1 7.2 Image Formation Process .......................... 7- 1 7.2.1 Overview ..................................7- 1 7.3 Basic Sequence ............................7- 2 7.3.1 At Power-On ................................7- 2 7.3.2 At Time of Printing ..............................7- 2 7.4 Potential Control ............................
Page 13 Contents 7.10.2.1 Before Removing Pre-Exposure Lamp ..........................7- 20 7.10.2.2 Removing Pre-Exposure Lamp ............................7- 20 7.10.2.3 Cleaning Primary Toner Blocking Sheet ..........................7- 20 7.10.3 Primary Charging Assembly ..........................7- 20 7.10.3.1 Before Removing Primary Charging Assembly ........................7- 20 7.10.3.2 Removing Primary Charging Assembly ..........................
Page 14 Contents 7.10.19.2 Before Removing Potential Sensor Unit ..........................7- 30 7.10.19.3 Removing Potential Sensor Unit ............................7- 30 7.10.20 Charging Wire ..............................7- 30 7.10.20.1 Outline ....................................7- 30 7.10.20.2 Routing Charging Wire ..............................7- 30 7.10.20.3 Routing Grid for Primary Charging Assembly ........................7- 31 7.10.20.4 Adjusting Height of Charging Wire ............................
Page 15 Contents 8.8.7 Outline of Horizontal Registration Position ......................8- 24 8.8.8 Horizontal Registration Position Detection Operation ................... 8- 24 8.9 Delivery..............................8- 25 8.9.1 Reversal Delivery Operation..........................8- 25 8.10 Parts Replacement Procedure........................8- 26 8.10.1 Pickup Roller................................ 8- 26 8.10.1.1 Before Removing the Pickup Roller ............................. 8- 26 8.10.1.2 Removing the Pickup Roller..............................
Page 16 Contents 8.10.19.1 Before Removing the Registration Lower Roller ........................ 8- 35 8.10.19.2 Removing the Registration Lower Roller..........................8- 35 8.10.20 Pre-Registration Motor ............................8- 36 8.10.20.1 Before Removing the Registration Front Motor........................8- 36 8.10.20.2 Removing the Registration Front Motor ..........................8- 36 8.10.21 Registration Motor ..............................8- 36 8.10.21.1 Before Removing the Horizontal Registration Motor ......................
Page 17 Contents 8.10.36.4 Removing the Duplex Feeding Right Motor ........................8- 44 8.10.37 Duplex Feed Sensor ............................8- 44 8.10.37.1 Before Removing the Duplex Pre-Registration Sensor ...................... 8- 44 8.10.37.2 Removing the Duplex Pre-Registration Sensor........................8- 44 8.10.38 Separation Roller ............................... 8- 45 8.10.38.1 Before Removing the Separation Roller..........................
Page 18 Contents 9.5.3.2 Removing the Pressure Roller ............................... 9- 19 9.5.4 Upper Fixing Roller ..............................9- 20 9.5.4.1 Before Removing the Fixing Roller ............................9- 20 9.5.4.2 Removing the Fixing Roller..............................9- 20 9.5.4.3 Points to Note When Mounting the Fixing Roller ........................9- 22 9.5.4.4 Applying Grease After Replacing the Fixing Roller........................
Page 19 Contents 9.5.20.1 Before Removing the Fixing Inlet Guide Solenoid (SL1)...................... 9- 35 9.5.20.2 Removing the Fixing Inlet Guide Solenoid (SL1) ......................... 9- 35 9.5.20.3 Adjusting the Fixing Inlet Guide Solenoid (SL1)........................9- 35 9.5.21 Delivery Flapper Solenoid............................ 9- 35 9.5.21.1 Before Removing the Delivery Flapper Solenoid (SL5) ....................... 9- 35 9.5.21.2 Removing the Delivery Flapper Solenoid (SL5) ........................
Page 20 Contents 10.5.1.13 Fixing Cover (Lower) ................................ 10- 14 10.5.1.14 Main Controller Box Cover ............................... 10- 15 10.5.1.15 Reader Left Cover ................................10- 15 10.5.1.16 Reader Right Cover................................10- 15 10.5.1.17 Reader Front Cover................................10- 15 10.5.1.18 Reader Rear Cover ................................10- 16 10.5.2 Left Deck Drive Assembly ..........................10- 17 10.5.2.1 Before Removing the Left Deck Drive Assembly .......................
Page 21 Contents 10.5.19.1 Before Removing Separation Claw AC PCB ........................10- 26 10.5.19.2 Removing Separation Claw AC PCB ..........................10- 26 10.5.20 Motor Driver PCB............................. 10- 26 10.5.20.1 Before Removing Motor Driver PCB ..........................10- 26 10.5.20.2 Removing Motor Driver PCB ............................10- 26 10.5.21 Primary Fan Duct ............................
Page 22: Table Of Contents
Contents 11.1.12 Installing an Application............................11- 16 11.1.13 MEAP Enterprise Service Manager........................11- 18 11.1.14 Adding a License File ............................11- 18 11.1.15 Disabling a License File (suspending a license) ....................11- 20 11.1.16 Downloading/Removing an Invalidated License File..................11- 22 11.1.17 Reusable license ..............................11- 24 11.1.18 License for forwarding ............................11- 25 11.1.19 Uninstalling an Application ..........................11- 27 11.1.20 Changing Login Services ..........................11- 28...
Page 23 Contents Chapter 14 Standards and Adjustments 14.1 Image Adjustment Basic Procedure......................14- 1 14.1.1 Making Pre-Checks ............................. 14- 1 14.1.2 Making Checks on the Printer Unit (1/2)......................14- 1 14.1.3 Making Checks on the Printer Unit (2/2)......................14- 3 14.1.4 Making Checks on the Reader Unit ........................14- 4 14.1.5 Checking the Potential System..........................
Page 24 Contents 14.8.9 Adjusting the Position of the Left Deck Pickup Solenoid..................14- 24 14.8.10 Mounting the Reversing Flapper Solenoid .......................14- 24 14.8.11 Attaching the Side Guide Timing Belt in the Manual Feed Tray Assembly ............14- 24 14.8.12 Adjusting the Position of the Lifter Motor M20/M21 of the Cassette 3/4 ............14- 24 Chapter 15 Correcting Faulty Images 15.1 Making lnitial Checks ..........................
Page 25 Contents 16.5 Alarm Code ............................16- 18 16.5.1 Alarm Code................................ 16- 18 Chapter 17 Service Mode 17.1 Outline ..............................17- 1 17.1.1 Service mode screen configuration ........................17- 1 17.1.2 Entering or selecting service modes........................17- 1 17.1.3 Exiting service modes............................17- 2 17.1.4 Backing Up Service Mode ...........................
Page 26 Contents 18.1.2 Outline of the Service Support Tool ........................18- 1 18.2 Making Preparations..........................18- 3 18.2.1 Registering the System Software.........................18- 3 18.2.2 Making Connections.............................18- 5 18.3 Formatting the HDD..........................18- 7 18.3.1 Formatting All Partitions ............................18- 7 18.3.2 Formatting Selected Partitions ..........................18- 8 18.3.3 Formatting the Partitions ............................18- 8 18.4 Downloading System Software......................
Page 27 Chapter 1 Introduction...
Page 29 Contents Contents 1.1 System Construction ..............................1-1 1.1.1 System Configuration with Pickup/Delivery Accessories (230V)OTHER ................. 1-1 1.1.2 System Configuration with Printing/Transmission Accessories (230V)OTHER................ 1-1 1.1.3 Functions and Printing/Transmission Accessories (230V)......................1-2 1.2 Product Specifications..............................1-3 1.2.1 Names of Parts ..................................... 1-3 1.2.1.1 External view ........................................1-3 1.2.1.2 Cross-Section ........................................1-4 1.2.2 Using the Machine ..................................
Page 31: System Construction
Chapter 1 1.1 System Construction 1.1.1 System Configuration with Pickup/Delivery Accessories (230V)OTHER 0015-9474 iR5065 / iR 5055 / iR5075 / / / The following shows a typical system configuration: [15] [12] [11] [14] [10] [13] F-1-1 T-1-1 Finisher-AD1 Saddle Finisher-AD2 Shift Tray-D1 Copy Tray-L1 Puncher Unit-AS1/AT1/AU1...
Page 32: Functions And Printing/Transmission Accessories (230V)
AMS KIT (license certificate) [17] Universal Send Trial Kit-C1 (license certificate) [18] Canon Universal Send Kit-F1 (license certificate) 1.1.3 Functions and Printing/Transmission Accessories (230V) 0015-4297 iR5065 / iR 5055 / iR5075 / / / The following shows the accessories needed for individual functions:...
Page 33: Product Specifications
Chapter 1 Function Accessory needed LIPS printing + faxing (1-line) LIPS V Expansion Kit-R1 Super G3 Fax Board-Z1 MEAP function - no need for memory expansion (w/ copy boot ROM) both MEAP authentication and MEAP application operation possible - if only MEAP authentication is desired MEAP function no need for memory expansion;...
Page 34: Cross-Section
Chapter 1 [12] Leakage breaker [13] Left cover (middle) [14] Delivery cover [15] Left cover (upper) [16] Reader left cover [17] Reader front cover [18] [19] [29] [20] [28] [21] [27] [22] [26] [23] [25] [24] F-1-4 [18] Reader right cover [19] Reader rear cover [20] Read cover (upper) [21] Right cover (upper rear)
Page 35 Chapter 1 [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [59] [22] [58] [23] [57] [56] [24] [55] [25] [54] [26] [27] [53] [28] [52] [51] [50] [29] [49] [30] [31] [32] [48] [33] [47] [34] [46] [35] [36]...
Page 36: Using The Machine
Chapter 1 [41] Cassette 4 feed roller [42] Cassette 4 separation roller [43] Cassette 4 [44] Cassette 3 [45] Left deck [46] Left deck separation roller [47] Left deck feed roller [48] Left deck pickup roller [49] Fixing lower roller [50] Internal delivery roller [51] External delivery roller [52] Fixing upper roller...
Page 37 Chapter 1 How to Turn Off the Main Power Switch To turn off the main power switch, be sure to go through the following steps to prevent damage to the machine's hard disk: 1) Hold down the control panel power switch for 3 sec or more. 2) Go through the down-sequence instructions indicated on the touch panel so that the main power switch may be turned off.
Page 38: Control Panel
Chapter 1 1.2.2.3 Control Panel 0015-4310 iR5065 / iR 5055 / iR5075 / / / [1] [2] [3] [4] [7] [8] [10] ON/OFF Enargy Saver Reset Help Counter Check Additional Functions PQRS TUV WXYZ Stop Start Display Contrast Clear Processing/Data Error Power [18] [17]...
Page 39: Timer Settings
Chapter 1 Mode Description register image for image merge register: original size/full merge, see-through merge (20, *50, 99%) form name (24 characters max.) form read delete check coy: cassette select, print sort detail info: display detail info, change form name register character string for print/stamp register/edit: change character string (16 character max.) delete...
Page 40: System Control Settings
Chapter 1 Mode Description indicate transmission original: *ON/OFF transmission control report print every 100 communications: *ON/OFF print at specific time: *ON/OFF time settings: *00:00 to 23:59 separate transmission/reception: (toggle) ON/*OFF fax transmission result report: *only if error/ON/OFF (specifications setup)** indicate transmission original: *ON/OFF fax communications control report print automatically every 40 communications: *ON/OFF print at specific time: ON/*OFF...
Page 41: Copier Specifications
Chapter 1 Mode Description Permit PDF transmission when using an expired ON/*OFF certificate Always attach a device signature when performing ON/*OFF PDF transmission device information setup device name: 32 characters, or 16 2-byte characters installation site: 32 characters, or 16 2-byte characters transfer setup** reception method, enable/disable condition, registration, unconditional transfer registration, e-mail priority, detail/edit, delete, list print...
Page 42: Transmission/Reception Settings
Chapter 1 T-1-10 Mode Description quick screen paper select key setup large* (manual feed/manual feed paper change reservation/(paper source) 1*/(paper source) 2*/(paper source) 3*/(paper source) 4*/(paper source) 5/small single screen preference key 1 setup *no setting, individual modes simple scan preference key 2 setup *no setting, individual modes quick screen preference key setup number of preference keys indicated: 5*/10...
Page 43: Box Settings
Chapter 1 Mode Description volume adjust alarm volume: 0 to 8 (84) communication volume: 0 to 8 (*4) off-hook alarm: (*ON/OFF) fax transmission function setup** ECM transmission (*ON/OFF) set pause length: 1 to 15 seconds (*2 seconds) auto redial: (*ON/OFF) number of redial sessions: 100V: 1-15(*2) interval of redial session (min): 2 to 99 (*2) redial at transmission error: 1st and error pages/all pages/off...
Page 44: Address Book Settings
Chapter 1 Mode Description auto error skip**: skip/*do not skip secure print delete time length: *1, 2, 3, 6, 12, 24 hr timeout: 5 to 300 (*15 sec)/disable RIP: yes/*no sorter**: *do not use/sort/rotation sort/rotation group/shift sort/shift group/staple sort/Staple group punch**: *disable/top/bottom/left/right booklet print**: *disable/open to left/open to right middle bind**: enable/*disable...
Page 45: Voice Guide Settings
Chapter 1 Mode Description file register name: 24 characters, or 12 2-byte characters (register addresses) register name: Japanese (2-byte zone only), 24 characters protocol: *FTP/Windows (SMB)/Netware (IPX) host name: 128 characters path to folder: 12* characters user name: FTP, NetWare (IPX); 24 characters Windows (SMB);...
Page 46: Checks
Chapter 1 F-1-12 3. Platen Board Glass/ADF Reading Glass Wipe the platen board glass [1] and the ADF reading glass [2] with a cloth moistened with water or solution of mild detergent; then, dry wipe them with a dry, soft cloth.
Page 47: Safety
Chapter 1 F-1-16 3) Check to see that the breaker switch [1] has shifted to the OFF position, thus cutting off the power. F-1-17 4) Turn off the main power switch. 5) Shift the breaker switch [1] back to the ON position. F-1-18 Advise the user that the breaker switch is fully to the ON position.
Page 48: Handling The Machine's Laser Unit
Chapter 1 F-1-19 The text of the label may differ from model to model. 1.2.5.3 Handling the Machine's Laser Unit 0015-4337 iR5065 / iR 5055 / iR5075 / / / Be sure to observe the following whenever you are planning to service the areas around the machine's laser unit: - Do not put a screwdriver or the like that has a high rate of reflection into the laser path.
Page 49 Chapter 1 Copyboard stream reading, fixed reading Body console Light source type xenon lamp (yellow green) Lens type fixed focus Photosensitive medium A-Si drum (80-mm dia.) Image reading method light-receiving element (1 line CCD), CIS Reproduction method indirect electrostatic Exposure method laser light Copy density adjustment auto or manual...
Page 50: Function List
Chapter 1 Power consumption (maximum) 1500W (100V), 1920W (120V), 2300W (230V) Power consumption continuous printing (100V, 50Hz, w / accessories ) : 923 Wh (reference only) Ozone Initial: 0.01ppm or less (avr), Later (after 500,000 pages): 0.035 ppm or less (avr) Dimensions 643mm(W) x 743mm(D) x 1207mm(H)(Including an ADF) * Only for Japan (with a capacitor): 643mm(W) x 839mm(D) x...
Page 51: Paper Types/Printing Speed (K Paper)
Chapter 1 E232 E232A E232B Single-sided Double-sided Single-sided Double-sided Single-sided Double-sided Classification Paper size Deck Multi Deck Multi Deck Multi Deck Multi Deck Multi Deck Multi cassette manual cassette manual cassette manual cassette manual cassette manual cassette manual feed *1 feed feed *1 feed...
Page 53 Chapter 2 Installation...
Page 55 Contents Contents 2.1 Making Pre-Checks................................2-1 2.1.1 Selecting the installation space ..............................2-1 2.1.2 Combination Table of Accessories .............................. 2-2 2.1.3 Checking the Contents ................................. 2-3 2.2 Unpacking and Installation ............................2-5 2.2.1 Unpacking and installation procedure ............................2-5 2.2.2 Unpacking ....................................2-5 2.2.3 Installation of Scanner .................................
Page 56 Contents 2.7.2 Power off of the host machine ..............................2-24 2.7.3 Installation Procedure ................................2-24 2.8 Installing the Cassette Heater ............................2-28 2.8.1 Checking Components ................................2-28 2.8.2 Power off of the host machine ..............................2-28 2.8.3 Installation Procedure of the Cassette Heater ..........................2-28 2.9 Installing the Deck Heater ............................
Page 57: Making Pre-Checks
Chapter 2 2.1 Making Pre-Checks 2.1.1 Selecting the installation space 0015-4647 iR5065 / iR 5055 / iR5075 / / / The conditions of the installation space include the following. Preliminary inspection of the planned installation space would be desired before shipping the machine to the customer. 1.
Page 58: Combination Table Of Accessories
Chapter 2 100 mm or more 2,482 mm 109 mm 500mm 500mm 2,591 mm 500mm F-2-3 7. This equipment should be installed in a well-ventilated room, however not near the ventilating suction mouth in the room. 8. In the case that several machines are installed at the same area, this machine should be arranged so that this machine does not draw directly the exhaust air from the other machines.
Page 59: Checking The Contents
Chapter 2 2.1.3 Checking the Contents 0015-4650 iR5065 / iR 5055 / iR5075 / / / [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] F-2-5 Developing assembly 1pc. Grip 1pc. Grip cover (large) 3pc.
Page 60 Chapter 2 [17] Service book case 1pc. [18] Touch pen 1pc. [19] Base sheet 1pc. [20] Index paper attachment 1pc. [21] One-touch supports 2pc. [22] Shutdown label 2pc. [23]* Glass cleaning paper 1pc. [24] Cleaning procedure label 1pc. [25] ADF communication cable 1pc.
Page 61: Unpacking And Installation
Chapter 2 2.2 Unpacking and Installation 2.2.1 Unpacking and installation procedure 0015-4653 iR5065 / iR 5055 / iR5075 / / / Take into account the following points when installing this equipment. 1. When transferring the host machine from a low-temperature to a warm place and installing it, dew condensation may occur around the pickup/feed assembly, leading to image faulty reproduction.
Page 62: Installation Of Scanner
Chapter 2 9) Remove the packing tape attached onto the host machine. 2.2.3 Installation of Scanner 0015-4657 iR5065 / iR 5055 / iR5075 / / / 1) Open the DADF, and remove the packing materials. 2) Remove the scanner fixing screw [1]. F-2-12 The scanner fixing screw will be used when relocating the machine;...
Page 63: Checking Of Charging Assembly And Dustproof Glass
Chapter 2 F-2-15 3) Remove the separation claw release member [1] and tag [2] attached onto the fixing/feeder assembly. Make sure to remove the foreign particles, such as tape glue, from the surface of the feeder belt. F-2-18 6) Close the fixing/delivery assembly. 2.2.5 Checking of Charging Assembly and Dustproof Glass 0015-4660...
Page 64 Chapter 2 F-2-21 4) Check the transfer/separation charging assembly. If any dirt or paper powder is attached onto the assembly, clean it with alcohol solutions. 5) Mount the transfer/separation assembly using the steps to remove it but in reverse. F-2-24 6) Attach the feeder assembly front cover (right) with the 2 screws (use the 11) Loosen the screw [1] and shift the charging assembly mount [2] in the screws removed in the step 1).
Page 65: Installation Of Developing Assembly
Chapter 2 18) Mount the primary charging assembly, the pre-transfer charging assembly, and the dustproof glass; then, fix them using the steps to remove them but in reverse. When mounting the developing assembly, be sure not to contact the developing cylinder with the developing assembly mounting plate. 1.
Page 66: Attaching Deck Pressure Plate
Chapter 2 F-2-35 3) Hold the toner container [1] as shown in the figure below, and remove the F-2-32 cap [2] from the container by rotating the cap in the direction of the arrow. 2) Slide the right deck and Cassett3/4 halfway out, and open the lower right cover.
Page 67: Checking The Environment Switch
Chapter 2 1) Make settings for environment switch [1] and the cassette heater switch [2] according to the environment of the installation site. In case the drum/ cassette heaters are required to be turned on while the main power switch is turned off, make the settings with the following 2 switches: Drum heater Environment switch ON...
Page 68: Connecting The Power Cord
Chapter 2 Be sure to remove the packaging materials inside the cassette before turning on the main power switch. 1) In the case of 100V machine, ground the host machine with the grounding wire. Targets of Grounding 1. Grounding terminal of power outlet 2.
Page 69: Index Paper Attachment
Chapter 2 2.2.17 Index Paper Attachment In case the values is/are out of the scope of the specifications, see 'Adjustment of image left end margin' and 'Adjustment of image leading 0015-4673 iR5065 / iR 5055 / iR5075 / / / edge margin'.
Page 70 Chapter 2 F-2-58 3) Move the cassette guide assembly [1] toward either the front or the back and perform adjustment. Move the guide plate toward the back = the left margin is reduced Move the guide plate toward the front = the left margin is increased F-2-59 F-2-56 4) Check that the left margin of the copied image from the front deck left/...
Page 71: Adjustment Of Image Leading Edge Margin
Chapter 2 image F-2-62 [1] Feeding direction of paper Make the numerical value smaller = the left margin is reduced F-2-65 Make the numerical value larger = the left margin is increased (1mm shift by changing every 10 in the setting value) 2.2.21 Adjustment of image leading edge margin If pulling out the pullout grip fully, it makes the drum rotational tool and 0015-4677...
Page 72 Chapter 2 F-2-68 <Attaching of the document size label> 1) Broaden the document size guide plate [1] for A3/A3 position, and then fit the [A] of the document side guide plate with the position of A4/A3 of the document size label to attach the label. F-2-67 <Attaching of the service book case>...
Page 73: Checking The Connection To The Network
Chapter 2 3) Fill in necessary information on the service book and store it to the service book case. 2.3 Checking the Connection to the Network 2.3.1 Overview 0015-4748 iR5065 / iR 5055 / iR5075 / / / The information in this section applies when connecting the host machine to a network. If the user's network is in TCP/IP environment, use the PING command to see that the network settings are correct.
Page 74: Troubleshooting The Network
Chapter 2 2) Check with the system administrator to find out the remote host address. 3) Add the appropriate remote host address to the PING command. - If the message is 'Response from host', the connection to the network is normal. - If the message is 'No response from host', the machine is not correctly connected to the network.
Page 75: Power Off Of The Host Machine
Chapter 2 Screw (RS tightening; M4X10) 1pc. Toothed washer 1pc. <Card Reader Attachment-C2> F-2-72 Card reader attachment plate 1pc. Joint plate 1pc. Screw 1pc. (small panhead screw; M4X6) Screw (RS tightening; M4X10) 2pc. 2.5.3 Power off of the host machine 0015-4774 iR5065 / iR 5055 / iR5075 / / / How to turn off the main power...
Page 76 Chapter 2 F-2-74 4) Attach the card reader to the joint plate [1] with 1 each of the toothed washer of the card reader and the screw (RS tightening; M4X10) [2]. F-2-75 5) Put the harness [1] of the card reader through the hole [2] of the card reader attachment plate. F-2-76 6) Attach the card reader [1].
Page 77: Installing For Imageware Accounting Manager
Chapter 2 If the cable is difficult to remove, drivers etc. will help make the operation easier. F-2-78 8) Connect the card reader harness with the connector [1]. F-2-79 9) Put the cable [1] of the card reader through the 2 clamps [2]. F-2-80 10) Cut the area [1] of the right cover (upper) with a wire cutter etc.
Page 78: Installing The Original Holder
Chapter 2 1) Check to see that 'ID00000001 to ID00001000' has been created in > [System Settings] > [Dep ID Mangement] > [Registor Dept.ID/Password] > [Page Totals]. (In the case that '1' has been input as the first number by the service mode; COPIER > FUNCTION > INSTALL > CARD) 2) Press the reset key to escape the user mode screen.
Page 79: Checking Contents
Chapter 2 F-2-84 If it is hard to hook the document tray, loosen the 2 stepped screws and hook it once again. 2.6.3 Checking Contents 0015-8032 iR5065 / iR 5055 / iR5075 / / / Document Tray-M1 F-2-85 Document Tray 1pc.
Page 80: Installing The Reader Heater
Chapter 2 F-2-87 If it is hard to hook the document tray, loosen the 2 stepped screws and hook it once again. 2.7 Installing the Reader Heater 2.7.1 Checking the Contents 0015-7877 iR5065 / iR 5055 / iR5075 / / / <Reader Heater Kit>...
Page 81 Chapter 2 F-2-89 When removing the copyboard glass, be sure not to get your fingers touched with the glass surface or the backside of the white plate. In case the glass is soiled, clean it with lint-free paper. F-2-90 4) Hold the tab (the bend) [A] of the mirror stay to move the No. 1 mirror base [1] to the right until it stops. F-2-91 5) Insert the front side of the mirror heater [1] under the cable guide [2] and connect the connecter [3], and then tighten with the 2 screws (RS tightening;...
Page 82 Chapter 2 F-2-92 6) Attach the heater harness retainer [1]. - 1 screw (RS tightening; M4X8) [2] F-2-93 7) Hold the tab (the bend) [A] of the mirror stay to move the No. 1 mirror base [1] to the left until it stops. F-2-94 8) Insert the cable clamp [1] to the hole [2] of the frame.
Page 83 Chapter 2 F-2-96 Tighten the screw [3] while pushing on the lens heater [1] in the direction of the emboss [2]. Be sure that the heater's claw [4] must not be disengaged when performing this operation. Also check that the bottom of the heater must not be off from the board.
Page 84: Installing The Cassette Heater
Chapter 2 F-2-99 2.8 Installing the Cassette Heater 2.8.1 Checking Components 0015-7889 iR5065 / iR 5055 / iR5075 / / / <Cassette Heater> F-2-100 heater unit FM2-4182-000 1pc. cassette stay FB2-7052-000 1pc. screw (M4X6) XB1-2400-609 6pc. 2.8.2 Power off of the host machine 0015-7816 iR5065 / iR 5055 / iR5075 / / / How to turn off the main power...
Page 85 Chapter 2 F-2-101 2) Detach the upper rear cover [1]. - 6 screws [2] F-2-102 3) Detach the lower rear cover [1]. - 6 screws [2] F-2-103 4) Remove the heat exhaust fan (filter) [1]. - 3 screws [2] - 1 connector [3] 2-29...
Page 86 Chapter 2 F-2-104 5) Hold down the release button [1] to slide Cassette 4 [2] out. F-2-105 6) Lift the inner unit [1] in Cassette 4, and remove it. F-2-106 7) In the same way, remove the inner unit of Cassette 3. 8) Engage the claw [A] of the lead edge onto the long hole [B] of the host machine to attach the cassette stay [1].
Page 87 Chapter 2 Make sure from the rear side of the host machine that the claw [A] of the cassette stay is engaged appropriately. 9) Secure the cassette stay [1] in place from the rear side of the host machine. - 2 screws (M4X6) [2]. F-2-108 10) Secure the cassette stay [1] in place from the front side of the host machine.
Page 88 Chapter 2 12) Lift the cassette heater [1] until it touches the host machine, and then secure it in place at the specified position with the 2 screws (M4X6) [2]. F-2-110 13) Connect the connector [1] on the host machine and the cassette heater connector [2]. F-2-111 2-32...
Page 89: Installing The Deck Heater
Chapter 2 14) Attach the covers etc., by the reverse procedure to detach them. - heat exhaust fan (filter) - lower rear cover - upper rear cover - Secure the reader communication cable in the wire saddle. 15) Fit the inner units in each cassette in place, and then attach the cassettes onto the host machine. 16) Connect the power supply cable (for power outlet) of the host machine.
Page 90: Turning Off The Host Machine
Chapter 2 2.9.2 Turning Off the Host Machine 0016-1684 iR5065 / iR 5055 / iR5075 / / / Turning Off the Main Power of the Host Machine When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard disk: [1] Hold on the power switch on the control panel 3 sec or more.
Page 91: Turning Off The Host Machine
Chapter 2 2.10.2 Turning Off the Host Machine 0016-1691 iR5065 / iR 5055 / iR5075 / / / Turning Off the Main Power of the Host Machine When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard disk: [1] Hold on the power switch on the control panel 3 sec or more.
Page 92: Power Off Of The Host Machine
Chapter 2 2.11.3 Power off of the host machine 0015-4783 iR5065 / iR 5055 / iR5075 / / / How to turn off the main power When turn off the main power, implement the following steps to protect the hard disk of this product. 1) Push the control panel power switch for 3 sec or more.
Page 93 Chapter 2 F-2-117 4) Remove the face cover plate [1]. (The removed plate is not used after this step.) - 2 screws [2] F-2-118 5) Attach the Voice Board instruction plate [2] to the voice board [1]. - 2 screws (binding; M3X6) [3] F-2-119 Checking the Position of the Slide Switch (SW1) on the Voice Guidance Board The slide switch (SW1) on the Voice Guidance Board is provided as a means of switching frequencies (33 MHz/66 MHz) to suit the transfer speed of the PCI bus.
Page 94 Chapter 2 33MHz 66MHz 6) Mount the voice board [1] to the PCI Expansion Kit-D2 using the 2 screws [2] removed in step 4). Cautions in mounting - A voice board [1] must be mounted to a specified position. Be sure to mount it to the slot [A] on the Expansion Bus B-1 board. Do not mount it to the slot [B] or [C].
Page 95 Chapter 2 F-2-121 12) Take off the cover [1] from the code guide. F-2-122 13) Peel off the released paper of the code guide [1] and affix it to the host machine as shown in the figure. The right side --- 2 places F-2-123 The rear -- 4 places 2-39...
Page 96 Chapter 2 F-2-124 14) Connect the cable [2] into the speaker unit [1]. F-2-125 15) Run the cable [1] through the cable guide [2] and mount the cable guide cover [3]. There should no excessive bending of the cable. F-2-126 16) Attach the ferrite core [1] to the cable.
Page 97 Chapter 2 F-2-128 18) Run the cable [1] through the code guide [2] and mount the code guide cover [3]. There should no excessive bending of the cable. F-2-129 19) Connect the power cable to the outlet. 20) Turn ON the main power switch. 21) Check if the voice board is recognized.
Page 98 Chapter 2 2-42...
Page 99 Chapter 3 Basic Operation...
Page 101 Contents Contents 3.1 Construction ...................................3-1 3.1.1 Functional Construction................................3-1 3.1.2 Wiring Diagram of the Major PCBs ............................3-1 3.1.3 Controlling the Main Motor (M2)..............................3-2 3.2 Basic Sequence ................................3-3 3.2.1 Basic Sequence of Operation (at power-on; 30-sec start-up mode)..................... 3-3 3.2.2 Basic Sequence of Operation (at power-on;...
Page 103: Construction
Chapter 3 3.1 Construction 3.1.1 Functional Construction 0015-4341 iR5065 / iR 5055 / iR5075 / / / The machine may be divided into the following seven functional blocks: Original Reader controller PCB Original CCD/AP Optical path illumination Reader Control System Original Exposure System Main controller PCB DC controller PCB...
Page 104: Controlling The Main Motor (M2)
Chapter 3 J1031 LCD panel Keypad J130 Inverter IH driver J1041 (LCD) J131 J6802 J6801 J3031 Potential J1113 J1114 J1112 J1110 J1111 control PCB J426 Control panel CPU PCB J107 Duplexing J6801 driver PCB J2302 J1018 Laser scanner J1406 J122 J122 J1015 motor...
Page 105: Basic Sequence
Chapter 3 J4005 J631 DC power supply Drive circuit Main motor (M2) Clock pulse J108 J632 MAIN_M_CLK DC controller generation MAIN_M_GND circuit MAIN_M_5V Control circuit Reference MAIN_M_ON signal generation MAIN_M_FG circuit F-3-3 3.2 Basic Sequence 3.2.1 Basic Sequence of Operation (at power-on; 30-sec start-up mode) 0015-4347 iR5065 / iR 5055 / iR5075 / / / Main power...
Page 106: Basic Sequence Of Operation (At Power-On; High-Humidity Start-Up Mode)
Chapter 3 Main power switch ON WMUPR PSTBY CNTR 60 sec (approx.) Main motor (M2) Drum motor (M1) Pre-exposure LED (LED1) Primary charging Laser Developing clutch (CL1) Developing bias (DC) Developing bias (AC) Bias roller Pre-transfer charging (DC) Pre-transfer charging (AC) Transfer charging Separation charging (DC)
Page 107: Basic Sequence Of Operation (At Time Of Copying/Printing)
Chapter 3 fixing heater and the fixing motor are turned on and off to maintain the temperature. T-3-4 Interval Description WMUPR (warm-up) From when the main power is turned on until the fixing roller temperature reaches a specific level, the potential control of the photosensitive drum ends, and as much as 60 sec passes from power-on.
Page 109 Chapter 4 Main Controller...
Page 111 Contents Contents 4.1 Construction ...................................4-1 4.1.1 Construction and Mechanisms ..............................4-1 4.2 Construction of the Electrical Circuitry .........................4-1 4.2.1 Main Controller PCB ................................... 4-1 4.2.2 HDD ......................................4-2 4.3 Start-Up Sequence................................4-4 4.3.1 Overview...................................... 4-4 4.3.2 Start-Up Sequence ..................................4-4 4.4 Shut-Down Sequence ..............................4-6 4.4.1 Overview......................................
Page 113: Construction
Chapter 4 4.1 Construction 4.1.1 Construction and Mechanisms 0015-4355 iR5065 / iR 5055 / iR5075 / / / The machine's main controller block consists of the following and has the following functions: T-4-1 Item Description Main controller PCB Controls system operation, memory, printer unit output, image processing, scanner unit image input processing, rendering, color LCD controller, card reader unit interface, fax image processing, etc.
Page 114 Chapter 4 J1062 J1040 J1018 J1014 J1060 J1022 J1024 J1023 J1015 J1064 J1002 J1061 BAT1001 J1013 J1059 J1030 J1034 J1063 J1021 J1010 J3000 J1016 J3002 J1017 J1032 J1003 J3001 J1004 J1006 F-4-2 T-4-2 Connector Description Connector Description J1003 DDR SDRAM connection slot J1024 New card reader connector J1004...
Page 115: Hdd
Chapter 4 Partition Description PDL_DEV Stores PDL font, etc. BOOTDEV Stores execution module, message data file, RUI content, etc. FSTCDEV Chasing (not used) FSTDEV TMP_GEN TMP_PSS TMP_FAX APL_SEND APL_MEAP APL_GEN IMG_MNG PDLDEV BOOTDEV FSTCDEV F-4-3 The following shows the construction of the machine's system software: T-4-4 System Software Description...
Page 116: Start-Up Sequence
Chapter 4 SYSTEM Language MEAP G3FAX *1 SDICT RCON Reader Unit DC Controller PCB BOOT G3FAX *2 DCON G3 FAX Unit Main Controller PCB F-4-4 *1: 1-port FAX *2: 2-port FAX 4.3 Start-Up Sequence 4.3.1 Overview 0015-4358 iR5065 / iR 5055 / iR5075 / / / The system software used to control the machine is stored on the HDD.
Page 117 Chapter 4 - Self Diagnosis Program (interval 1) The self-diagnosis program is run by the CPU on the main controller PCB when the main power switch is turned on. The program is used to check the condition of the image memory (SDRAM) and the HDD. The machine will indicate an error code if it finds a fault while running the program.
Page 118: Shut-Down Sequence
Chapter 4 - While the Boot Program Is Being Run Image memory (SDRAM) System area Image data area System software Boot Self-diagnosis program program BootROM Main controller PCB : access to the program during execution. : flow of the system program. F-4-8 4.4 Shut-Down Sequence 4.4.1 Overview...
Page 119: Construction Of The Image Processing Module
Chapter 4 Other iR machine Original Copy Scan SEND PullScan E-Mail PDL Print Image data Print F-4-10 4.5.2 Construction of the Image Processing Module 0015-4363 iR5065 / iR 5055 / iR5075 / / / The machine's major image processing is executed by the main controller PCB. The following shows the construction of the modules associated with image processing: Reader controller Reader unit...
Page 120: Compression/ Extension/ Editing Block
Chapter 4 Reader unit Main controller PCB Enlargement/reduction Edge emphasis -intensify-to-density conversion -density adjustment (F adjustment) -gamma correction Text mode Film photo mode Text/photo/film photo mode Binary processing (error diffusion) Binary processing (screen processing) To compression/expansion/editing block F-4-12 4.5.4 Compression/ Extension/ Editing Block 0015-4365 iR5065 / iR 5055 / iR5075 / / / Here, image data is processed for compression, extension, and editing.
Page 121: Flow Of Image Data
Chapter 4 Main controller PCB Compression/expansion/editing block Binary density conversion Enlargement/reduction Smoothing For PDL data, Thickening when fine line processing is ON To DC controller PCB F-4-14 4.6 Flow of Image Data 4.6.1 Flow of Image Data According to Copy Functions 0015-4367 iR5065 / iR 5055 / iR5075 / / / The following is the flow of image data when the Copy Function is in use:...
Page 122: Flow Of Image Data For The Send Function
Chapter 4 Printer unit Main controller PCB Image processing block for printer unit SDRAM Data rotation Data compression F-4-16 4.6.3 Flow of Image Data for the SEND Function 0015-4369 iR5065 / iR 5055 / iR5075 / / / The following is the flow of image data when the SEND function is in use. Printer unit Main controller PCB Image processing block for printer unit...
Page 123: Flow Of Image Data For The Fax Reception Function
Chapter 4 Reader unit Main controller PCB Image processing block for reader unit SDRAM Compression Compression Expansion Image processing block for fax Resolution conversion Super G3 Fax Board F-4-18 4.6.5 Flow of Image Data for the Fax Reception Function 0015-4371 iR5065 / iR 5055 / iR5075 / / / The following is the flow of image data when the fax reception function is in use: Super G3 Fax Board...
Page 124 Chapter 4 The following is the flow of image data when the PDL function is in use: Ethernet Main controller PCB Rendering processing block SDRAM Compression/expansion /editing block Processing block for printer unit DC controller PCB F-4-20 4-12...
Page 125: Parts Replacement Procedure
Chapter 4 4.7.2 Main Controller PCB 4.7 Parts Replacement Procedure 4.7.2.1 Before Removing the Main Controller PCB 0015-6366 iR5065 / iR 5055 / iR5075 / / / 4.7.1 Main Controller Box 1) Detach the rear cover (upper). (page 10-11)Reference[Removing the 4.7.1.1 Before Removing the Main Controller Box Rear Cover (Upper)] Detach...
Page 126: When Replacing The Main Controller Pcb
Chapter 4 F-4-27 [1] Boot ROM [2] Hard disk [3] Image memory (SDRAM) [4] Counter memory PCB 4.7.3 SDRAM 4.7.3.1 Before Removing the SDRAM 0015-6371 iR5065 / iR 5055 / iR5075 / / / F-4-25 4) Disconnect all the connectors of the main controller PCB, and remove the 1) Detach the rear cover (upper).
Page 127: Hdd
Chapter 4 IMG_MNG/APL_MEAP/APL_GEN/APL_SEND). (For details, see the de- scriptions given for upgrading.) - Downloading the system software Using the SST, download the following: System, Language, RUI, MEAP- CONT (Meap content), SDICT (OCR dictionary), KEY (key/certificate for encrypted communication), TTS (audio dictionary). 4.7.6 Video PCB 4.7.6.1 Before Removing the Video PCB 0015-8243...
Page 128: Controller Fan
Chapter 4 F-4-33 4.7.7 Controller Fan 4.7.7.1 Before Removing the Controller Cooling Fan 0015-6383 iR5065 / iR 5055 / iR5075 / / / 1) Detach the right cover (upper rear).(page 10-10)Reference[Removing the Right Cover (Upper Rear)] 2) Detach the right cover (upper). (page 10-10)Reference[Removing the Right Cover (Upper)] 3) Remove the right door unit (upper).
Page 129 Chapter 5 Original Exposure System...
Page 131 Contents Contents 5.1 Construction ...................................5-1 5.1.1 Specifications, Controls, and Functions............................5-1 5.1.2 Major Components..................................5-1 5.1.3 Construction of the Control System............................. 5-2 5.1.4 Reader Controller PCB ................................5-3 5.2 Basic Sequence ................................5-4 5.2.1 Basic Sequence of Operations ..............................5-4 5.2.2 Basic Sequence of Operation in Response to a Press on the Start Key ..................5-5 5.3 Various Control................................5-5 5.3.1 Controlling the Scanner Drive System ............................
Page 132 Contents 5.4.6 Memory PCB ..................................... 5-20 5.4.6.1 Before Removing the Memory PCB................................5-20 5.4.6.2 Removing the memory PCB ..................................5-20 5.4.7 Inverter PCB ....................................5-20 5.4.7.1 Before removing the inverter PCB ................................5-20 5.4.7.2 Removing the Inverter PCB..................................5-20 5.4.7.3 After Replacing the Inverter PCB................................. 5-21 5.4.8 Scanner Motor....................................
Page 133: Construction
Chapter 5 5.1 Construction 5.1.1 Specifications, Controls, and Functions 0015-4373 iR5065 / iR 5055 / iR5075 / / / The specifications, controls, and functions of the machine's original exposure system are as follows: T-5-1 Item Description Scanning lamp YG xenon lamp Original scanning book mode: by moving the scanner ADF mode: by moving original...
Page 134: Construction Of The Control System
Chapter 5 Scanner motor Original size Original size sensor (inch) sensor (A/B) Reader controller Interface PCB Memory PCB CCD unit Reader cooling fan open/closed sensor 1 Inverter PCB Scanner HP sensor open/closed sensor 2 Scanning lamp F-5-1 Stream reading position Image leading edge (start position) Size detection...
Page 135: Reader Controller Pcb
Chapter 5 Scanner Scanner motor motor control To ADF Reader controller To printer To printer (main controller) CCD unit Interface PCB Reader cooling fan open/closed sensor 1 Scanner HP sensor open/closed sensor 2 Reader controller Interface PCB To printer Scanning (main controller) lamp activation control...
Page 136: Basic Sequence
Chapter 5 Image processing (shading correction) Scanner motor Storage of system software Printer (flash ROM) unit (not used) J201 J203 J202 DC24V J209 DC13V DC5V DC3.3V (CPU) J210 J206 J205 J207 J208 J204 (not used) Backup of service mode settings Original size Original size sensor (AB)
Page 137: Basic Sequence Of Operation In Response To A Press On The Start Key
Chapter 5 5.2.2 Basic Sequence of Operation in Response to a Press on the Start Key 0015-4384 iR5065 / iR 5055 / iR5075 / / / Basic Sequence of Operation in Response to a Press on the Start Key (book mode; 1 original) Start key STBY SREADY SCFW...
Page 138: Controlling The Scanner Motor
Chapter 5 5.3.1.2 Controlling the Scanner Motor 0015-4389 iR5065 / iR 5055 / iR5075 / / / The configuration of the system used to control the scanner motor is as follows; the motor driver on the interface PCB operates according to the signals from the CPU to start/stop the scanner motor and to control the direction and speed of its rotation Reader controller PCB Interface PCB...
Page 139: Controlling The Scanning Lamp
Chapter 5 T-5-5 Description 25-49% increases the mirror base speed. collects image data at the same speed as for a ratio between 100% and 196%. uses data skipping on the reader controller PCB (50%) uses data skipping on the main controller PCB (50%) 50-99% increases the mirror base speed.
Page 140: Scanning Lamp
Chapter 5 Inverter PCB J601 J206 Reader controller PCB scanning lamp Activation control XE-ON circuit XSYNC F-5-14 5.3.3.2 Scanning Lamp 0015-4397 iR5065 / iR 5055 / iR5075 / / / The machine's scanning lamp is a xenon lamp consisting of a tube in which xenon gas is sealed. On the inner side of the glass tube are 2 electrodes running parallel to the tube axis, while the inner side is coated with fluorescent material.
Page 141: Overview Of Operation
Chapter 5 Original size border line Near 13-mm point 1A = additional detection point 1 Near 4-mm point 1B = additional detection point 2 Original size border line F-5-17 T-5-7 Result of movement Result of identification original absent original present original present original present Note:...
Page 142 Chapter 5 Scanning lamp Original sensor Point of detection 1 Point of detection 2 Platen Point of detection 3 glass Reader unit Point of detection 4 CCD point of original detection F-5-19 2. ADF Being Opened No.1 mirror base: moves to a specific point of original detection scanning lamp: off original sensor: off (external...
Page 143: Dirt Sensor Control
Chapter 5 AB-Configuration Inch-configuration CCD point CCD point Original Original of detection of detection Original Original size size sensor 3 sensor 1 11"x17" LTRR STMTR STMT absent change absent :change present none F-5-25 5.3.5 Dirt Sensor Control 5.3.5.1 Dust Detection in Stream Reading Mode 0015-4409 iR5065 / iR 5055 / iR5075 / / / The machine uses the dust detection control mechanism to check for dust on the platen glass and the ADF platen roller, thus preventing reproduction of dust, if any,...
Page 144: White Plate Dust Detection Control
Chapter 5 0.5mm 0.5mm 0.5mm 0.5mm At the end of a job pattern 1 pattern 2 pattern 3 pattern 4 pattern 5 At the start of a job F-5-27 If dust is detected at all 5 points (A, B, C, D, E), the machine will issue an alert in response to the placement of an original in the ADF, thus promoting the user to clean the points.
Page 145: Image Processing
Chapter 5 Start key SCAN SCAN Dust detection control Dust detection control F-5-28 2. Particulars of Control - White Plate Dust Detection The machine compares the data on the light reflected by the white plate at time of fixed shading and shift shading to check for dust on the white plate while at the same time identifying the coordinates and width of the area of dust.
Page 146: Ccd Drive
Chapter 5 CCD (1 line each for R, G, and B) J101 J204 A12V Odd-numbered Even-numbered pixel pixel J204 CCD control signal Analog image CCD drive signal control Reader controller Gain correction Even-numbered Analog image data pixels process Digital image Odd-numbered conversion signal...
Page 147: Shading Adjustment
Chapter 5 (2) difference in the degree of light passing through the center of the lens and through its edge (3) difference in the intensity of light between the center and ends of the scanning lamp (4) deterioration of the scanning lamp The machine executes shading correction to make up for the variation in the output of the CCD.
Page 148: Parts Replacement Procedure
Chapter 5 5.4 Parts Replacement Procedure 5.4.1 CCD Unit 5.4.1.1 Before Removing the CCD Unit 0015-4798 iR5065 / iR 5055 / iR5075 / / / 1) Detach the copyboard glass. (page 5-17)Reference[Removing the Copyboard Glass] 5.4.1.2 Removing the CCD Unit 0015-4801 iR5065 / iR 5055 / iR5075 / / / 1) Detach the CCD unit cover [2].
Page 149: Copyboard Glass
Chapter 5 4) Detach the left cover (upper). (page 10-10)Reference[Removing the Left Cover (Upper)] 5) Detach the reader left cover. (page 10-15)Reference[Removing the Be sure to perform white plate data adjustment before performing ADF Reader Left Cover] white level plate. 6) Detach the reader front cover.
Page 150: When Replacing The Scanning Lamp
Chapter 5 cut-off [2] of the frame. - 9 Screw [1] When detaching the No. 1 mirror base, be sure to hold it by the bend [A] on the mirror stay. F-5-46 F-5-48 5) Detach the scanning lamp [2]. - 2 Screw [1] F-5-49 2) Slide the original size detection unit [2].
Page 151: After Replacing The Reader Controller Pcb
Chapter 5 - 1 Connector [2] ADF adjustment is necessary whenever you have replaced the reader con- - 4 Screw [3] troller or initialized the RAM. b. original stop position adjustment (X direction) (stream reading) FEEDER>ADJSUT>DOCST c. original feed speed (magnification) adjustment FEEDER>ADUST>LA-SPEED 4) Make adjustments using the following service mode items: a.
Page 152: Memory Pcb
Chapter 5 Slide the locking lever [1] in the direction of the arrow; then, disconnect the flat cable [2]. F-5-59 2) Detach the memory PCB [2]. - 10 Screw [1] F-5-56 3) Detach the interface PCB [2]. - 6 Screw [1] F-5-60 5.4.7 Inverter PCB F-5-57...
Page 153: After Replacing The Inverter Pcb
Chapter 5 1) Pull out the cover [2]. - 4 Screw [1] F-5-62 2) Detach the inverter PCB [5]. - 1 Connector [1] - 1 Flat cable [2] - 1 Screw [3] - 2 PCB support [4] F-5-65 2) Remove the 2 reuse bands [2] from the cover [1]. F-5-63 F-5-66 How to disconnect the flat cable...
Page 154: Mounting The Scanner Motor
Chapter 5 5.4.8.3 Mounting the Scanner Motor 0015-4837 iR5065 / iR 5055 / iR5075 / / / When mounting the scanner motor, check to make sure that the timing belt [3] is properly fitted to the scanner pulley [1] and the motor shaft [2]. F-5-72 3) Detach the ADF open/close sensor (1, 2).
Page 155: Original Size Sensor
Chapter 5 F-5-75 3) Detach the home position sensor [1]. - 1 Connector [1] F-5-78 F-5-76 4) Detach the home position sensor [2]. - Hook [1] F-5-79 2) Shift the original size sensor unit [2]. - 3 Screw [1] F-5-77 5.4.11 Original Size Sensor 5.4.11.1 Before Removing the Original Size Sensor F-5-80...
Page 156: Cooling Fan
Chapter 5 - 2 Screw [1] When detaching the stream reading glass retainer, be sure to take care so that the leaf spring will not come off. 2) Remove the stream reading glass [3]. 3) Detach the left glass retainer [5]. - 2 Screw [4] F-5-82 5.4.12 Cooling Fan...
Page 157 Chapter 5 F-5-89 F-5-86 4) Detach the ADF right screw cover [2]. - 1 Screw [1] F-5-90 7) Detach the memory PCB mount [4]. - Connector [1] 1pc. - Flat cable [2] 1pc. - Screw [3] 5pc. F-5-87 5) Detach the ADF left screw cover [2]. - 1 Screw [1] F-5-91 F-5-88...
Page 158 Chapter 5 F-5-93 10) Free the harness from the wire saddle [1], and detach the motor frame [3]. - 6 Screw [2] F-5-97 14) Free the harness from the 3 wire saddles [1], and detach the ADF open/ close sensor base [3]. - 6 Screw [2] F-5-94 11) Disconnect the connectors [1] of the reader unit communication cable.
Page 159: Fitting The Scanner Drive Cable
Chapter 5 frame. 19) Detach the cable for the pulleys. F-5-102 F-5-100 5.4.13.5 Adjusting the Position of the No. 1/No. 2 Mirror Base 5.4.13.4 Fitting the Scanner Drive Cable 0015-9945 iR5065 / iR 5055 / iR5075 / / / 0015-4860 iR5065 / iR 5055 / iR5075 / / / 1) Arrange the mirror positioning tool (FY9-3009-040) so that it is ready for 1) Put the ball of the cable into the hole of the drive pulley [1], and wind the...
Page 160: Waste Toner Box Holder
Chapter 5 F-5-104 3) Fit the pins of the mirror positioning tool (front [2]; rear [3]) into the appropriate holes [1] of the No. 1/No. 2 mirror base. F-5-106 4) Secure the end of the cable that has temporarily been fixed in place on the hook of the reader unit frame.
Page 161 Chapter 5 F-5-108 4) Detach the collecting toner bottle holder [2]. - 2 Screw [1] Take care not to spill the collecting toner. F-5-109 5-29...
Page 163 Chapter 6 Laser Exposure...
Page 165 Contents Contents 6.1 Construction ...................................6-1 6.1.1 Overview...................................... 6-1 6.1.2 Major Components..................................6-1 6.2 Basic Sequence ................................6-1 6.2.1 Basic Sequence of Operation (laser exposure) ..........................6-1 6.3 Various Controls ................................6-2 6.3.1 Controlling the Laser Activation Timing............................. 6-2 6.3.1.1 Generating the Sync Signal .....................................6-2 6.3.1.2 Flow of the Sync Signal ....................................6-2 6.3.2 Controlling the Intensity of Laser Light ............................
Page 167: Construction
Chapter 6 6.1 Construction 6.1.1 Overview 0015-4421 iR5065 / iR 5055 / iR5075 / / / The machine's laser exposure system consists of the laser unit that serves as the source of light and the laser scanning unit that uses a polygon mirror to control the beam of laser light (for main scanning direction).
Page 168: Various Controls
Chapter 6 Main power switch ON Start key ON WMUP CNTR WLSTR STBY INTR PRINT LSTR STBY Laser scanner motor(M15)* Half speed Full speed Half speed Image leading edge signal(PTOP) Video signal Laser BD signal(BD) F-6-2 6.3 Various Controls 6.3.1 Controlling the Laser Activation Timing 6.3.1.1 Generating the Sync Signal 0015-4425 iR5065 / iR 5055 / iR5075 / / /...
Page 169: Apc Control
Chapter 6 The various signals have the following meanings and functions: [1] sample laser activation signal; for each scan, it turns on the laser for sampling of light intensity (for imaging) [2] laser activation enable signal; after the Start key has been pressed, it goes '0'when the laser is ready for activation. [3] laser write start signal;...
Page 170: Controlling The Laser Scanner Motor
Chapter 6 6.3.3 Controlling the Laser Scanner Motor 6.3.3.1 Controlling the Laser Scanner Motor 0015-4472 iR5065 / iR 5055 / iR5075 / / / The machine controls the laser scanner motor so that the motor always rotates at a specific speed. The control mechanism takes place in the motor speed control block.
Page 171: Parts Replacement Procedure
Chapter 6 2) Turn off and then back on the main power switch. 6.4 Parts Replacement Procedure 6.4.1 Laser Scanner Unit 6.4.1.1 Removing the Laser Scanner Unit 0015-4863 iR5065 / iR 5055 / iR5075 / / / 1) Open the right door unit (upper); then, remove the 1 screw [2] from the door strap, and fully open the right door unit (upper).
Page 173 Chapter 7 Image Formation...
Page 175 Contents Contents 7.1 Construction ...................................7-1 7.1.1 Overview...................................... 7-1 7.1.2 Major Components..................................7-1 7.2 Image Formation Process...............................7-1 7.2.1 Overview...................................... 7-1 7.3 Basic Sequence ................................7-2 7.3.1 At Power-On ....................................7-2 7.3.2 At Time of Printing ..................................7-2 7.4 Potential Control ................................7-3 7.4.1 Overview...................................... 7-3 7.4.2 Copier/Printer Potential Control ..............................
Page 176 Contents 7.10.1.1 Before Removing Process Unit................................... 7-19 7.10.1.2 Removing Process Unit ..................................... 7-19 7.10.1.3 Mounting Process Unit ....................................7-19 7.10.2 Pre-Exposure Lamp ................................. 7-20 7.10.2.1 Before Removing Pre-Exposure Lamp ..............................7-20 7.10.2.2 Removing Pre-Exposure Lamp .................................. 7-20 7.10.2.3 Cleaning Primary Toner Blocking Sheet ..............................7-20 7.10.3 Primary Charging Assembly..............................
Page 177 Contents 7.10.18.1 Before Removing Separation Claw Holder ..............................7-29 7.10.18.2 Removing Separation Claw Holder .................................7-29 7.10.19 Potential Sensor Unit ................................7-30 7.10.19.1 Outline........................................7-30 7.10.19.2 Before Removing Potential Sensor Unit ..............................7-30 7.10.19.3 Removing Potential Sensor Unit ................................7-30 7.10.20 Charging Wire..................................7-30 7.10.20.1 Outline........................................7-30 7.10.20.2 Routing Charging Wire ....................................7-30 7.10.20.3 Routing Grid for Primary Charging Assembly ............................7-31 7.10.20.4 Adjusting Height of Charging Wire .................................7-31...
Page 179: Construction
Chapter 7 7.1 Construction 7.1.1 Overview 0015-4473 iR5065 / iR 5055 / iR5075 / / / The following shows the functions of and the methods used by the machine's image formation system: T-7-1 Item Description Photosensitive drum amorphous silicon (80-mm dia. A-Si) cleaning: by blade Developing assembly developing cylinder (24.5-mm dia.)
Page 180: Basic Sequence
Chapter 7 step 5 transfer (negative DC) step 6 separation (AC + positive DC) step 7 fixing step 8 drum cleaning *Toner is deposited. The machine also executes black exposure using its laser unit. Static Image Formation Block 2. Primary charging 3.
Page 181: Overview
Chapter 7 Start key ON STBY INRT PRINT LSTR STBY Main motor (M2) Drum motor (M1) Laser activation Pre-exposure LED Primary charging Grid bias Developing clutch (CL4) Developing bias (AC) Developing bias (DC) Dust-collecting roller bias (DC) Pre-transfer charging bias (AC) Pre-transfer charging bias (DC) Transfer charging Separation charging bias (AC)
Page 182 Chapter 7 The machine uses VD=390V for both copier and printer control mechanisms. The timing of potential control is as follows: T-7-3 At time of warm-up Purpose to execute potential control for copier/printer mode to determine a constant value for copier/printer mode Operating condition - the temperature of the fixing assembly is 50 deg C or lower when the main power switch is on...
Page 183: Determining The Primary Current
Chapter 7 10 min later to less 60 min later than 60 min Sets a constant level for both copier Assumes a potential l Assumes a potential and printer potential control evel for the other level for the other based on the result based on the result of copier or printer of copier or printer...
Page 184: Determining The Laser Output
Chapter 7 Target VD Previous potential Fixing assembly temperature 195 C 200 C WMUP WMUPR STBY Potential sensor Grid bias Primary charging Vpc Vpc Potential control Correction control sequence start sequence start F-7-9 7.4.4 Determining the Laser Output 0015-4482 iR5065 / iR 5055 / iR5075 / / / To measure the light area potential (VL1) for the first time after the power switch is turned on, the machine uses the most recent laser output level (LP0), and meas- ures the drum surface potential using the potential sensor.
Page 185: Apc Correction
Chapter 7 Potential sensor Photosensitive Developing drum cylinder Fixing assembly temperature 195 C 200 C WMUP WMUPR STBY Potential sensor Laser output Primary charging determined current determined Laser Secondary charging Resulting Vpc Vpc potential Potential control sequence start F-7-11 7.4.6 APC Correction 0015-4484 iR5065 / iR 5055 / iR5075 / / / Changes in the laser output cause changes in the surface potential.
Page 186: Charging Mechanism
Chapter 7 Purpose: to obtain the density suited to the user's needs. Method of correction: uses the developing bias and image processing (binary density processing) according to the F-value setting. T-7-5 F value Developing DC bias standard value Shift (V) Image processing Image density lighter...
Page 187: Primary Charging Assembly Cleaning Mechanism
Chapter 7 PRIMARY-LEAK- DETECT [1] Primary charging wire Grid wire HVT-PRIMARY [2] HVT-REMOTE [3] F-7-14 The following signals are associated with the mechanism: [1] Primary charging leakage detection signal; when '0', if the current is too high or too low [2] Primary corona current control signal;...
Page 188: Dust-Collecting Roller Bias
Chapter 7 COPIER>FUNCTION>CLEANING>WIRE-CLN Use it so that the machine causes the wire cleaner to make 5 round trips to automatically clean the charging wire when the primary charging wire or the transfer wire has been replaced. COPIER>OPTION>BODY>W-CLN-P Use it to specify the interval at which the primary charging wire is automatically cleaned in terms of the number of prints made. 7.5.3 Dust-Collecting Roller Bias 7.5.3.1 Overview 0015-4491...
Page 189: Controlling The Output To Suit The Environment (Fuzzy Control)
Chapter 7 7.5.4.2 Controlling the Output to Suit the Environment (fuzzy control) 0015-4494 iR5065 / iR 5055 / iR5075 / / / The pre-transfer charging current is optimized to suit the environment (i.e., reading of the environment sensor): Low temperature High temperature F-7-18 SERVICE MODE:...
Page 190: Overview
Chapter 7 7.6 Drum Cleaner Unit 7.6.1 Overview 0015-4497 iR5065 / iR 5055 / iR5075 / / / The following shows the components found in the drum cleaner unit: Drum cleaner thermistor Pre-exposure lamp (LED) Cleaning blade Auxiliary roller Separation claw Collecting toner Magnet roller feedscrew...
Page 191: Drum/Separation Claw Bias Control
Chapter 7 COPIER>COUNTER>MISC>WASTE-TNR collecting toner counter; when its reading reaches '250,000', the machine will issue an alarm on the User screen. Dispose of the collecting toner, and reset the error code. MEMO: The collecting toner bottle can hold toner good for a maximum of 500,000 prints. The machine will indicate a collecting toner bottle full alarm when the counter reading reaches '250,000'.
Page 192: Detecting The Toner Level And Controlling Toner Supply
Chapter 7 AC output 1200Vpp HVT_DEV_BIAS _DC [1] HVT_DEV_BIAS Developing cylinder _DC [2] F-7-24 The following signals are used in association with the developing bias control mechanism: [1] Developing DC bias current control signal; controls the DC component of the developing bias generated by the high-voltage power supply PCB. [2] turns on/off the developing bias current output.
Page 193: Transfer Mechanism
Chapter 7 Toner Supply Sequence The toner inside the developing assembly is monitored by the developing assembly toner level sensor (TS1); when the toner inside the developing assembly falls below a specific level, the developing assembly toner level signal goes '0' so that the DC controller PCB recognizes it. If the DC controller PCB detects the developing assembly toner level signal for 0.3 sec or more, it generates the hopper motor drive signal so that the hopper as- sembly will start supplying toner.
Page 194: Others
Chapter 7 Low temperature High temperature F-7-28 SERVICE MODE: COPIER>OPTION>BODY>FUZZY (turning on/off fuzzy control) 0: turns off fuzzy control (default) 1: low humidity mode (for lower transfer charging current than standard) 2: normal humidity mode 3: high humidity mode (for higher transfer charging current than normal) When set to '1' through '3', the machine executes the appropriate modes independently of the reading of the environment sensor.
Page 195: Separation Mechanism
Chapter 7 COPIER> OPTION> BODY> TR-SP-C2 (switching over the transfer/separation output value for pickup from the left deck) COPIER> OPTION> BODY> TR-SP-C3 (switching over the transfer/separation output value for pickup from the cassette 4) COPIER> OPTION> BODY> TR-SP-C4 (switching over the transfer/separation output for pickup from the manual feed tray) COPIER>...
Page 196: Others
Chapter 7 SERVICE MODE: COPIER> OPTION> BODY> FUZZY (turning off/on fuzzy control) 0: enable fuzzy control (default) 1: low humidity mode (for higher pre-transfer charging current than normal) 2: normal humidity mode 3: high humidity mode (for higher pre-transfer charging current than normal) If '1' through '3' is set, the machine executes the individual modes independently of the reading of the environment sensor.
Page 197: Process Unit
Chapter 7 7.10 Parts Replacement Procedure 7.10.1 Process Unit 7.10.1.1 Before Removing Process Unit 0015-6484 iR5065 / iR 5055 / iR5075 / / / 1) Detach the front cover. (page 10-11)Reference[Removing the Front Cover] 2) Detach the toner supply cover. (page 10-12)Reference[Removing the Toner Supply Cover] 3) Remove the primary fan duct.
Page 198: Pre-Exposure Lamp
Chapter 7 F-7-39 2) Remove the pre-exposure lamp unit [3]. - 1 connector [1] - 2 screws [2] F-7-40 7.10.2.3 Cleaning Primary Toner Blocking Sheet 0016-0073 iR5065 / iR 5055 / iR5075 / / / F-7-37 1) Remove the process unit. 2) After sliding the process unit into the machine, insert the screw [2] by 2) Remove the potential sensor rail stay [2].
Page 199: Pre-Transfer Charging Assembly
Chapter 7 subject to high or low temperature or humidity or where temperature or humidity tends to change rapidly. [4] Do not place the process unit or the photosensitive drum in an area subject to dust, ammonium gas, or organic solvent/gas. The foregoing requirements commonly apply to all photosensitive drums.
Page 200: Cleaning Photosensitive Drum
Chapter 7 F-7-48 Be careful not to scratch the photosensitive drum when removing it. The bearing at the rear side and the gear at the front side of the photosensitive drum need not be removed. If the temperature of the fixing assembly is 50 deg C or higher when replac- ing the drum unit, be sure to execute the following in the service mode;...
Page 201: Photosensitive Drum Heater
Chapter 7 Protect the removed photosensitive drum against dirt and scratches by wrap- ping 5 to 6 sheets of paper or the drum protective sheet stored near the col- lecting toner container around the drum. 2) Remove the drum heater unit [1] from the rear. F-7-54 3) Remove the drum heater [2].
Page 202: Mounting Cleaning Blade
Chapter 7 F-7-57 2) Detach the cover [2]. F-7-61 - 1 screw [1] 8) Loosen the 5 screws [1], and remove the cleaning blade from the blade [3] Free the harness from the edge saddle, and disconnect the connector [3]. support plate.
Page 203: Removing Side Seal
Chapter 7 Potential Sensor Unit] 9) Remove the photosensitive drum. (page 7-21)Reference[Removing Remove collected toner Photosensitive Drum] 7.10.9.2 Removing Side Seal 4 8mm 0015-9973 iR5065 / iR 5055 / iR5075 / / / 1) Remove the old side seal. 2) Mount the new side seal [1] to the cleaner housing where indicated (both (Front) ends).
Page 204: Removing Toner Supply Motor
Chapter 7 of the arrow. - 1 screw [1] F-7-69 3) Remove the toner bottle. 4) Remove the hopper assembly [3]. If tilting the hopper assembly, toner will be spilled out; thus, be sure to re- move it without tilting. - 1 connector [1] F-7-71 - 5 screws [2]...
Page 205: Developing Assembly
Chapter 7 7.10.14 Developing Assembly 7.10.14.1 Removing Developing Assembly 0015-4927 iR5065 / iR 5055 / iR5075 / / / The machine’s developing assembly is not equipped with a cover to protect the developing cylinder. If you must remove the developing assembly, be sure not to damage the de- veloping cylinder.
Page 206: Developing Cylinder
Chapter 7 remove the push-on roll [2]. F-7-84 F-7-80 5) Remove the developing cylinder [2]. - 2 bearings [1] (at the front and the rear) 7.10.15 Developing Cylinder 7.10.15.1 Before Removing Developing Cylinder 0015-6675 iR5065 / iR 5055 / iR5075 / / / 1) Remove the developing assembly.
Page 207: Transfer/Separation Charging Assembly
Chapter 7 7.10.17 Transfer/Separation Charging Assembly 1) Make sure that the 4 protrusions [1] on the transfer/separation charging assembly are correctly fitted into the cut-offs [2] in the fixing/feeding unit. 7.10.17.1 Removing Transfer/Separation Charging 2) Make sure that the leaf spring [3] of the fixing/feeding unit comes in Assembly contact with the frame of the transfer/separation charging assembly by sliding the assembly from the front.
Page 208: Potential Sensor Unit
Chapter 7 1) Slide the cover [2]. Further, be sure to use a strengthened polishing pad (in a blue holder) as the - 1 screw [1] cleaning pad for the primary charging assembly and the transfer charging as- 2) Detach the cover while pulling the separation claw holder [4] toward the sembly.
Page 209: Routing Grid For Primary Charging Assembly
Chapter 7 - The charging wire must be fitted in the V-groove of the charging wire positioning plate. Make sure the followings: 9) Attach a cushion in front of the charging wire (except the primary - The grid wire must not be bent or twisted. charging assembly).
Page 211 Chapter 8 Pickup/Feeding System...
Page 213 Contents Contents 8.1 Construction ...................................8-1 8.1.1 Specifications and construction ..............................8-1 8.1.2 Arrangement of Rollers and Sensors ............................8-1 8.1.3 Outline of the Pickup Control System ............................8-2 8.1.4 Outline of the Pickup Assembly Motor Control System ......................8-4 8.2 Basic Sequence ................................8-5 8.2.1 Pickup from the Right Deck ................................
Page 214 Contents 8.9.1 Reversal Delivery Operation..............................8-25 8.10 Parts Replacement Procedure............................ 8-26 8.10.1 Pickup Roller ................................... 8-26 8.10.1.1 Before Removing the Pickup Roller ................................8-26 8.10.1.2 Removing the Pickup Roller..................................8-26 8.10.1.3 Points to Note When Mounting the Pickup Roller ............................. 8-26 8.10.2 Cassette Pickup Assembly ...............................
Page 215 Contents 8.10.20.1 Before Removing the Registration Front Motor ............................8-36 8.10.20.2 Removing the Registration Front Motor ..............................8-36 8.10.21 Registration Motor ................................. 8-36 8.10.21.1 Before Removing the Horizontal Registration Motor..........................8-36 8.10.21.2 Removing the Horizontal Registration Motor............................8-36 8.10.22 Registration Sensor ................................8-37 8.10.22.1 Before Removing the Horizontal Registration Sensor..........................8-37 8.10.22.2 Removing the Horizontal Registration Sensor............................8-37 8.10.23 Registration Clutch ................................
Page 216 Contents 8.10.37.2 Removing the Duplex Pre-Registration Sensor ............................8-44 8.10.38 Separation Roller ................................... 8-45 8.10.38.1 Before Removing the Separation Roller ..............................8-45 8.10.38.2 Removing the Separation Roller................................8-45 8.10.38.3 Points to Note When Mounting the Separation Roller ..........................8-45 8.10.38.4 Adjusting the Pressure of the Deck/Cassette Separation Roller ....................... 8-46...
Page 217: Construction
Chapter 8 8.1 Construction 8.1.1 Specifications and construction 0015-4519 iR5065 / iR 5055 / iR5075 / / / The following shows the functions and the construction of the machine's pickup/feed system: T-8-1 Item Description Paper movement reference center Paper capacity paper deck (right, left) 1,500 sheets each (80 g/m2)
Page 218: Outline Of The Pickup Control System
Chapter 8 Notation Name Notation Name PS19 right deck retry sensor PS31 duplex horizontal registration sensor PS20 left deck retry sensor PS32 right deck pull-off sensor PS21 cassette 3 retry sensor PS33 left deck pull-off sensor PS22 cassette 4 retry sensor PS34 duplex paper sensor PS23...
Page 219 Chapter 8 Vertical path paper detection signal Pre-registration motor drive signal Laser write start detection signal Registration paper detection signal Main motor drive signal Registration roller clutch drive signal Left deck pull-off clutch signal PS29 Vertical path duplexing feed motor drive signal PS28 Left deck feed paper detection signal PS24...
Page 220: Outline Of The Pickup Assembly Motor Control System
Chapter 8 Cassette 3 retry signal Vertical path 3 paper detection signal Vertical path upper motor drive signal Vertical path 2 paper detection signal Vertical path lower motor drive signal PS25 Cassette 3/4 pickup motor drive signal Cassette 3 pickup solenoid drive signal PS26 Cassette 3 PS21...
Page 221: Basic Sequence
Chapter 8 DC controller Motor driver +24V J2101 J2104 J104 +24V +24V F-8-4 8.2 Basic Sequence 8.2.1 Pickup from the Right Deck 0015-4527 iR5065 / iR 5055 / iR5075 / / / - A4, 2 Prints, Continuous Start key ON or print command received 1st sheet picked up 2nd sheet picked up...
Page 222: Pickup Retry Operation
Chapter 8 Start key ON or print command received 1st sheet picked up 2nd sheet picked up INTR PRINT LSTR STBY STBY Main motor (M2) Cassette 3/4 pickup motor (M12) Cassette 4 pickup solenoid (SL3) Cassette 3 retry sensor (PS21) Vertical path lower motor (M27) Vertical path 3...
Page 223: Detecting Jams
Chapter 8 8.3 Detecting Jams 8.3.1 Jam Detection Outline 8.3.1.1 Outline 0015-4532 iR5065 / iR 5055 / iR5075 / / / Arrangement of the Jam Sensors PS52 PS36 PS35 PS51 PS29 PS28 PS46 PS34 PS30 PS38 PS24 PS33 PS20 PS32 PS37 PS19 PS25...
Page 224: Jam History
Chapter 8 8.3.1.2 Jam History 0015-4533 iR5065 / iR 5055 / iR5075 / / / The machine has a mechanism to keep a record of jams that occur inside it, permitting the service person to check its history of jams in service mode. SERVICE MODE: COPIER>DISPLAY>JAM Use it to indicate jam data.
Page 225: Stationary Jams
Chapter 8 Sensor write check sensor (PS28) registration sensor (PS29) fixing outlet sensor (PS52) inside delivery sensor (PS35) outside delivery sensor (PS36) reversal sensor 1 (PS37) reversal sensor 2 (PS38) duplexing paper sensor (PS34) duplexing pre-registration sensor (PS30) 8.3.3 Stationary Jams 8.3.3.1 Common Delay Jams 0015-4537 iR5065 / iR 5055 / iR5075 / / /...
Page 226: Cassette Pick-Up Unit
Chapter 8 Sensor reversal sensor 1 (PS37) reversal sensor 2 (PS38) duplexing paper sensor (PS34) duplexing pre-registration sensor (PS30) delivery assembly jam sensor (PS46) 8.4 Cassette Pick-Up Unit 8.4.1 Lifter Operation (cassette 3/4) 0015-4539 iR5065 / iR 5055 / iR5075 / / / When the cassette is pushed into the machine, the cassette open/closed sensor goes on and, at the same time, the pickup roller starts to move down.
Page 227: Outline Of The Paper Level Detection Mechanism
Chapter 8 Paper sensor Paper detecting lever Lifter F-8-15 8.4.3 Outline of the Paper Level Detection Mechanism 0015-4545 iR5065 / iR 5055 / iR5075 / / / The machine indicates the amount of paper inside the deck and the cassette in terms of 4 levels (including absence of paper) on its control panel: T-8-11 3 bars 100% to about 50% of capacity...
Page 228: Markings On The Width Guide Rail
Chapter 8 Paper width Width guide (rear) detecting VR Width guide (front) Paper length sensor unit Cassette Length guide F-8-17 T-8-12 Cassette 3 Cassette 4 Paper length detection UN18 UN19 Paper width detection UN16 UN17 8.4.6 Markings on the Width Guide Rail 0015-4548 iR5065 / iR 5055 / iR5075 / / / The width guide rail mounted inside the cassette is provided with paper size detecting holes identified by means of markings from A through M.
Page 229 Chapter 8 Paper length PS102/ PS101/ PS102/ PS101/ PS102/ PS101/ PS102/ PS101/ sensor PS104 PS103 PS104 PS103 PS104 PS103 PS104 PS103 Paper Signal SZ 2 SZ 1 SZ 2 SZ 1 SZ 2 SZ 1 SZ 2 SZ 1 width sensor (slice level) Unit: mm 288.5...
Page 230: Manual Feed Pickup Unit
Chapter 8 Name Notation Size (vertical x horizontal; mm) (257 +/- 1) x (182 +/- 1) 11 x 17 11 x 17 (279 +/- 1) x (432 +/- 1) LTRR LTRR (216 +/- 1) x (279 +/- 1) (279 +/- 1) x (216 +/- 1) STMT STMT (216 +/- 1) x (139.5 +/- 1)
Page 231: Deck
Chapter 8 The width that has been detected is used when the machine executes laser exposure control. The machine refers to the length of time during which the manual feed paper sensor (PS23) remains on to find out the length of paper when the manual feed tray is used. If the variable resistor has been replaced, the paper width basic value must be registered newly.
Page 232: Lifter Limiter (Right/Left Deck) Control Circuit
Chapter 8 Retry sensor Paper Feed roller Pickup roller Separation roller Limiter sensor Pickup roller Lifter sensor Lift position Paper lever detecting lever Paper sensor Deck open/closed Lifter sensor F-8-21 8.6.2 Lifter Limiter (right/left deck) Control Circuit 0015-4555 iR5065 / iR 5055 / iR5075 / / / When the CPU on the DC controller PCB generates the motor drive signal, the lifter motor in response starts to rotate to move the lifter.
Page 233: Outline Of Paper Level Detection
Chapter 8 Paper sensor Paper detecting lever Paper Lifter F-8-24 - Paper Absent Paper sensor Paper detecting lever Lifter F-8-25 8.6.4 Outline of Paper Level Detection 0015-4559 iR5065 / iR 5055 / iR5075 / / / The machine indicates the amount of paper inside the deck and the cassette in terms of 4 levels (including absence of paper) on its control panel: T-8-17 3 bars 100% to about 50% of capacity...
Page 234: Registration Unit
Chapter 8 [1] The position of the paper size guide plate of the cassette is changed. [2] A paper size is registered in service mode. SERVICE MODE: COPIER> OPTION> CST> P-SZ-C1 Use it to specify a paper size for the right deck. Settings: 6: A4, 15: B5, 18: LTR COPIER>...
Page 235: Outline
Chapter 8 DC controller PCB PS52 PS36 PS35 PS51 Delivery flapper PS46 PS29 PS38 PS37 Reversing flapper F-8-28 8.8.2 Moving the Paper to the Duplexing Feed Assembly From the Reversing Assembly 0015-4567 iR5065 / iR 5055 / iR5075 / / / PS29 PS46 PS35...
Page 236: Sequence Of Printing Operation
Chapter 8 Thereafter, when the reversal motor (M14) starts to rotate in reverse, the paper in the reversing assembly is moved toward the duplexing wait point by the work of the duplexing feed left/right roller, which is operated by the drive from the duplexing feed left/right motor (M19, M18). When the paper reaches the duplexing repickup point (before 40mm of the curling roller), the parer stops and the horizontal registration operation is executed.
Page 237 Chapter 8 F-8-32 3. The 3rd side is printed on the 2nd sheet. The 1st sheet is moved to the reversing assembly. The 3rd sheet is picked up. F-8-33 4. The 1st sheet is moved to the duplexing feed assembly. F-8-34 5.
Page 238 Chapter 8 F-8-36 7. The 2nd side is printed on the 1st sheet. The 2nd sheet is moved to the duplexing wait point. The 4th sheet is picked up. F-8-37 8. The 7th side is printed on the 4th sheet, and the 1st sheet is delivered. F-8-38 9.
Page 239 Chapter 8 11. The 6th side is printed on the 3rd sheet. The 4th sheet is kept on hold at the duplexing wait point. F-8-41 12. The 3rd sheet is delivered. F-8-42 13. The 8th side is printed on the 4th sheet. F-8-43 14.
Page 240: Outline Of Horizontal Registration Position
Chapter 8 8.8.7 Outline of Horizontal Registration Position 0015-4574 iR5065 / iR 5055 / iR5075 / / / T-8-19 Paper position detection duplexing horizontal registration sensor (PS31) Timing of start of detection after duplexing paper sensor (PS34) goes on Source of drive duplexing horizontal registration motor (M16) Position measurement by controlling pulses of duplexing horizontal registration motor (1 pulse = about...
Page 241: Delivery
Chapter 8 8.9 Delivery 8.9.1 Reversal Delivery Operation 0015-4576 iR5065 / iR 5055 / iR5075 / / / The machine offers both face-up delivery and face-down delivery. T-8-20 Delivery mode Operation mode Face-up - making multiple prints of a single original - for the following, when the manual feed tray is used as the source of paper: with a default paper size selected and paper other than plain paper used Face-done...
Page 242: Parts Replacement Procedure
Chapter 8 2) Open the right door unit (rear). 8.10 Parts Replacement Procedure An attempt to remove the pickup assembly without removing the cassette 8.10.1 Pickup Roller causes the lifter get trapped and may hold the pickup assembly from sliding out.
Page 243: Cassette Lifter Motor
Chapter 8 F-8-59 5) Remove the cassette 3 lifter motor M20 [3]. - 2 fixing screws [1] - 1 connector [2] F-8-56 3) Remove the cassette 3/4 pickup motor [2]. - 2 screws [1] F-8-57 F-8-60 8.10.4 Cassette Lifter Motor 8.10.4.2 Removing the Cassette 4 Lifter Motor M21 8.10.4.1 Removing the Cassette 3 Lifter Motor M20 0015-4978...
Page 244: Adjusting The Position Of The Lifter Motor M20/M21 Of The Cassette 3/4
Chapter 8 F-8-65 3) Set the cassette 3/4 in the machine without paper. 4) Check to make sure the lifer drive guar [1] is engaged with the lifter motor guar [2] from the right side of the machine. 5) Check to make sure the lifter drive guar is fully away from the lifter motor guar when the release button of the cassette 3/4 [3] is pressed halfway.
Page 245: Right Deck Lifter Motor
Chapter 8 F-8-68 3) Remove the left deck lifter motor [2]. - 3 screws [1] F-8-70 3) Free the grounding wire [2]. - 1 screw [1] 4) Disconnect the 9 connectors [3]. 5) Remove the HVT PCB [5]. - 4 screws [4] F-8-69 8.10.6 Right Deck Lifter Motor 8.10.6.1 Before Removing the Right Deck Lifter Motor...
Page 246: Right Deck Pickup Assembly
Chapter 8 F-8-73 8) Remove the right deck lifter drive assembly [3]. - 2 connectors [1] - 2 screws [2] F-8-76 8.10.8 Left Deck Pickup Assembly 8.10.8.1 Removing the Left Deck Pickup Assembly 0015-4994 iR5065 / iR 5055 / iR5075 / / / 1) Slide out the left deck.
Page 247: Left Deck Pickup Motor
Chapter 8 1) Remove the right deck pickup motor [3]. - 2 screws [1] [2] [1] - 1 connector [2] F-8-79 8.10.9 Left Deck Pickup Motor 8.10.9.1 Before Removing the Left Deck Pickup Motor 0015-4995 iR5065 / iR 5055 / iR5075 / / / 1) Remove the charger unit (this step is necessary only for iR5075 for Japan).
Page 248: Removing The Left Deck Pickup Solenoid
Chapter 8 Rear Cover (Upper)] [3]. - 2 resin E-rings [1] 3) Detach the rear cover (lower). (page 10-11)Reference[Removing the Rear Cover (Lower)] 4) Remove the HVT PCB. (page 10-26)Reference[Removing HVT PCB] 8.10.12.2 Removing the Left Deck Pickup Solenoid 0015-5007 iR5065 / iR 5055 / iR5075 / / / 1) Mark the position [A] of the 2 mounting bases.
Page 249: Manual Feed Roller
Chapter 8 - 2 resin E-rings [1] - 2 bushings [2] F-8-90 2) Push the hook [1] using the driver etc. in the direction of the arrow to Rear side remove the separation roller [2]. Front side F-8-88 8.10.15 Manual Feed Roller 8.10.15.1 Before Removing the Manual Feeding Roller F-8-91 0015-5011...
Page 250: Registration Roller
Chapter 8 hole A hole B F-8-93 8.10.17 Manual Feed Tray paper sensor 8.10.17.1 Removing the Manual Feeding Tray Sensor F-8-97 0015-5016 iR5065 / iR 5055 / iR5075 / / / 8.10.18 Registration Roller 1) Open the right door unit (upper) [1], and remove the screw from the door strap;...
Page 251: Pre-Registration Roller
Chapter 8 8.10.19.2 Removing the Registration Lower Roller 0016-0337 iR5065 / iR 5055 / iR5075 / / / 1) Pull out the pre-registration guide [1] in the direction of the arrow to remove from the machine. F-8-99 3) Remove the followings from the front side. - Spring [1] - E-ring [2] F-8-102...
Page 252: Pre-Registration Motor
Chapter 8 F-8-104 F-8-106 2) Free the harness from the 3 wire saddles [1]. 8.10.20 Pre-Registration Motor 8.10.20.1 Before Removing the Registration Front Motor 0015-5192 iR5065 / iR 5055 / iR5075 / / / 1) Detach the rear cover (upper). (page 10-11)Reference[Removing the Rear Cover (Upper)] Detach main...
Page 253: Registration Sensor
Chapter 8 F-8-110 7) Slide the horizontal registration unit [2]. - 2 screws [1] F-8-113 2) Free the harness from the 3 wire saddles [1]. F-8-111 8) Remove the horizontal registration motor [2]. - 2 screws [1] F-8-114 3) Remove the 2 screws [1]. F-8-112 8.10.22 Registration Sensor 8.10.22.1 Before Removing the Horizontal Registration...
Page 254: Registration Clutch
Chapter 8 8.10.23.2 Removing the Registration Clutch 0015-5196 iR5065 / iR 5055 / iR5075 / / / 1) Remove the registration clutch [3]. - 1 connector [1] - 1 E-ring [2] F-8-117 7) Slide the horizontal registration unit [2]. - 2 screws [1] F-8-121 8.10.24 Registration Brake Clutch 8.10.24.1 Before Removing the Registration Brake...
Page 255: The Points To Mount The Feeding Roller
Chapter 8 Cassette 3/4, Right deck pickup assembly F-8-123 Left deck pickup assembly F-8-126 3) Remove the vertical path roller 1 [2] - 1 guide plate [1] F-8-124 8.10.25.3 The Points to Mount the Feeding Roller 0016-0022 iR5065 / iR 5055 / iR5075 / / / When mounting the feeding roller [1] to the cassette pickup assembly, make sure the belt pulley [2] is at the front of the machine.
Page 256: Removing The Vertical Path Upper Motor
Chapter 8 Rear Cover (Upper)] 3) Detach the rear cover (lower). (page 10-11)Reference[Removing the Rear Cover (Lower)] 4) Detach the right cover (upper rear). (page 10-10)Reference[Removing the Right Cover (Upper Rear)] 5) Detach the right cover (lower rear). (page 10-10)Reference[Removing the Right Cover (Lower Rear)] Detach main...
Page 257: Reversing Sensor
Chapter 8 Detach duplexing feed front cover.(page 1) Detach the fixing front cover. (page 10-14)Reference[Removing the Fixing Front Cover] 12)Reference[Removing the Duplexing Feed Front Cover] Detach fixing/feeding unit front cover. (page 2) Remove the duplex feeding unit.(page 8-44)Reference[Removing the Duplex Feeding Unit] 13)Reference[Removing the Fixing/Feeding Unit Front Cover] 3) Detach the fixing/feeding unit middle cover.
Page 258: Reversing Unit
Chapter 8 8.10.32.2 Removing the Reversing Sensor 1 0015-9397 iR5065 / iR 5055 / iR5075 / / / 1) Remove the Sensor together with the mount [3]. - 2 screws [1] - 1 grounding wire [2] F-8-141 8.10.33 Reversing Unit 8.10.33.1 Before Removing the Reversing Flapper Solenoid F-8-138...
Page 259: Feeding Belt
Chapter 8 F-8-143 F-8-145 8.10.34 Feeding Belt 3) Remove the 2 screws [3]. - 1 E-ring [1] 8.10.34.1 Before Removing the feeding belt - 1 bearing [2] 0015-5227 iR5065 / iR 5055 / iR5075 / / / Detach duplexing feed front cover.(page 12)Reference[Removing the Duplexing Feed Front Cover]...
Page 260: Duplexing Unit
Chapter 8 8.10.35 Duplexing Unit 1) Remove the duplex feeding right motor [3]. - 1 connector [1] 8.10.35.1 Before Removing the Duplex Feeding Unit - 2 screws [2] 0015-8267 iR5065 / iR 5055 / iR5075 / / / Detach duplexing feed front cover.(page...
Page 261: Separation Roller
Chapter 8 cassette 3/4, right deck pickup assembly F-8-158 left deck pickup assembly F-8-154 8.10.38 Separation Roller 8.10.38.1 Before Removing the Separation Roller 0015-5246 iR5065 / iR 5055 / iR5075 / / / Remove right deck pickup assembly. (page 30)Reference[Removing the Right Deck Pickup Assembly] 2) Remove the cassette pickup assembly.
Page 262: Adjusting The Pressure Of The Deck/Cassette Separation Roller
Chapter 8 Left deck pickup assembly Narrow groove Wider groove F-8-162 8.10.38.4 Adjusting the Pressure of the Deck/Cassette Separation Roller 0016-0024 iR5065 / iR 5055 / iR5075 / / / When picking up, if double feeding or pickup failure occurs, adjust the posi- tion of the pressure spring in the separation roller.
Page 263 Chapter 9 Fixing System...
Page 265 Contents Contents 9.1 Construction ...................................9-1 9.1.1 Specifications, Control Mechanisms, and Functions ........................9-1 9.1.2 Major Components..................................9-1 9.1.3 IH Fixing Method (outline)................................9-2 9.1.4 Limiting th Rise in Temperature at the Roller Edges by Use of a Flux blocking Plate (shutter) ..........9-3 9.2 Basic Sequence ................................9-3 9.2.1 Outline......................................
Page 266 Contents 9.5.4.5 Adjusting the Nip Width....................................9-24 9.5.5 External Delivery Roller ................................9-24 9.5.5.1 Before Removing the External Delivery Roller ............................9-24 9.5.5.2 Removing the External Delivery Roller ............................... 9-24 9.5.6 Internal Delivery Roller ................................9-25 9.5.6.1 Before Removing the Internal Delivery Roller............................. 9-25 9.5.6.2 Removing the Internal Delivery Roller ................................
Page 267 Contents 9.5.21.3 Points to Note When Mounting the Delivery Flapper Solenoid (SL5) .......................9-36 9.5.22 Fixing Cleaning Web Solenoid ..............................9-36 9.5.22.1 Before Removing the Fixing Web Solenoid (SL9).............................9-36 9.5.22.2 Removing the Fixing Web Solenoid (SL9)..............................9-36 9.5.22.3 Adjusting the Fixing Web Solenoid (SL9)..............................9-36 9.5.23 Upper Separation Claw ................................
Page 269: Construction
Chapter 9 9.1 Construction 9.1.1 Specifications, Control Mechanisms, and Functions 0015-4580 iR5065 / iR 5055 / iR5075 / / / The following shows the major functions of the machine's fixing system: T-9-1 Item Description Fixing method IH fixing Fixing heater IH heater Fixing roller 40 mm dia., 0.65 mm thick...
Page 270: Ih Fixing Method (Outline)
Chapter 9 [4] Heater assembly (coil, core) [10] Lower separation claw [5] Fixing cleaning web [11] Fixing inlet guide [6] Web roller [12] Static eliminator F-9-2 T-9-3 [1] Fixing roller [5] Sub thermistor (THM2) [2] Main thermistor (THM1) [6] Flux blocking plate (shutter) [3] Thermal switch (TP1) [7] Shutter HP sensor (PS53) [4] Shutter thermistor (THM3)
Page 271: Limiting Th Rise In Temperature At The Roller Edges By Use Of A Flux Blocking Plate (Shutter)
Chapter 9 J2402 J1040 J130 INV_ON IH DRIVER DCON PWM_OUT F-9-4 INV_ON: fixing heater power ON signal PWM_OUT: fixing heater power supply control signal DCON: DC controller PCB IH DRIVER: fixing heater driver PCB MEMO: The term IH stands for "induction heating." When high-frequency current is supplied to a coil arranged inside a heater unit, a high-frequency magnetic field develops around the coil.
Page 272: 30-Sec Start-Up Mode
Chapter 9 T-9-4 State Sequence Description At power-on 30-sec start-up mode When all the following conditions exist: - the environment temperature is 17 deg C or higher - the site is a low-humidity environment - the temperature of the fixing roller is 70 deg C or lower Low-temperature start-up mode When all the following conditions exist: - the site is a high-humidity environment...
Page 273: High-Humidity Environment Start-Up Mode
Chapter 9 POWER ON STANDBY (deg c) (sec) F-9-7 [1] Fixing roller 1/4-speed rotation [2] Fixing roller 1/1-speed rotation 9.2.4 High-Humidity Environment Start-Up Mode 0015-4588 iR5065 / iR 5055 / iR5075 / / / <Conditions of Use> When all the following conditions exist: - the site is a high-humidity environment (absolute moisture content is 13 g or more) - the temperature of the fixing roller is 70 deg C or lower <Characteristics>...
Page 274: Standby Mode
Chapter 9 POWER ON STANDBY (deg c) (sec) F-9-9 [1] Fixing roller 1/4-speed rotation [2] Fixing roller 1/1-speed rotation 9.2.6 Standby Mode 0015-4592 iR5065 / iR 5055 / iR5075 / / / <Characteristics> - The machine decreases the target temperature by 5 deg C at specific time intervals after a shift to standby mode (to limit power consumption). - The target temperature and the timing at which it is changed vary depending on the environment temperature (lower than or higher than 17 deg C).
Page 275: Sleep Mode
Chapter 9 <Characteristics> - The machine uses the appropriate target temperature for the fixing roller to suit the selected rate of power saving (in user mode). - The machine uses the appropriate target temperature for the fixing roller to suit the selected rate of power saving (in user mode). T-9-5 Rate of saving Standard temperature...
Page 276: Heavy Paper Mode
Chapter 9 <Conditions of Use> The mode (i.e., enhanced fixing mode) is selected in service mode. <Characteristics> The machine uses different target temperatures between start-up sequence and standby mode. T-9-6 at power-on target temperature for standby mode start-up sequence time used (ref.) normal mode if the temperature of the 30-sec start-up mode, or high...
Page 277: Bond Paper Mode
Chapter 9 9.2.14 Bond Paper Mode 0015-4603 iR5065 / iR 5055 / iR5075 / / / The machine increases the fixing temperature while decreasing the copying/printing speed in a low-temperature environment to ensure fixing on bond paper. <Conditions of Use> A cassette selected for bond paper is used as the source of paper.
Page 278: Controlling The Reciprocating Movement Of The Thermistor
Chapter 9 J251 DCON FUSER_F_SL_UP FUSER_F_SL_DOWN F-9-15 FUSER_F_SL_UP: fixing inlet guide UP signal FUSER_F_SL_DOWN:fixing inlet guide DOWN signal [1] Fixing inlet guide [2] Fixing roller DCON: DC controller PCB SL1: Fixing inlet guide solenoid The following shows the position (up/down) of the fixing inlet guide controlled to suit the type/size of paper being in use: T-9-7 Paper type Paper length...
Page 279: Controlling The Reciprocating Mechanism Of The Upper Separation Claw
Chapter 9 [1] Fixing roller SL9: web drive solenoid THM1: main thermistor THM3: shutter thermistor 9.3.1.4 Controlling the Reciprocating Mechanism of the Upper Separation Claw 0015-4608 iR5065 / iR 5055 / iR5075 / / / To prevent damage to the fixing roller by the upper separation claw, the upper separation claw is moved back and forth over a distance of 3 mm in the axial direction of the fixing roller.
Page 280: Controlling The Shutter Position
Chapter 9 [1] Shutter drive gear (front) [2] Drive axis [3] Shutter [4] Shutter drive gear (rear) DCON: DC controller PCB M15: shutter motor PS53: shutter HP sensor The shutter is driven by the shutter motor (stepping motor), and the shutter HP sensor (PS53) is used to check to see if the shutter is set at the appropriate position. ERROR CODE: E840 (shutter error) 0001 Indicates that the HP sensor signal is not detected when the shutter is operating, after executing 3 retry operations.
Page 281 Chapter 9 F-9-21 - Small-Size Paper Position F-9-22 <Sequence of Shutter Operation> - At Power-On The machine moves the shutter (round trip) between home position and small-size paper position to check shutter operation. Power WMUP STBY PS53 F-9-23 HP : shutter position (home position) M : shutter position (medium-size paper position) S : shutter position (small-size paper position) M15 : shutter motor...
Page 282: Cleaning
Chapter 9 MEMO: The foregoing chart has been prepared to illustrate the operation of the shutter, and the readings of the thermistor do not necessarily fluctuate as shown in the chart. 9.3.2 Cleaning 9.3.2.1 Controlling the Drive of the Cleaning Web 0015-4612 iR5065 / iR 5055 / iR5075 / / / The machine removes toner remaining on the fixing roller by means of cleaning web (impregnated with silicone oil) to prevent fixing offset.
Page 283: Detecting The Passage Of Paper
Chapter 9 The remaining length of the cleaning web is detected as follows: 1) The fixing web comes wrapped around the web feed roller, and is collected by the web takeup roller as copies/prints are made. 2) When the fixing web on the web feed roller decreases to a specific length, the cut-off in the web length detecting arm starts to move in the direction of the arrow, causing the arm to block the optical path of the web length sensor (PS45).
Page 284: Protective Functions
Chapter 9 PS52 PS51 F-9-27 [1] Fixing roller [2] Paper PS51: fixing inlet sensor PS52: fixing outlet sensor 9.4 Protective Functions 9.4.1 Detecting an Error Using the Thermistor 0015-4618 iR5065 / iR 5055 / iR5075 / / / In the event of the following, the machine will set the DC power (+12 V) used to drive the AC relay (found on the fixing heater power supply PCB), thereby stopping the AC power to the fixing heater.
Page 285 Chapter 9 0102 the fault IH current is faulty (current leakage). 0103 the IH current is faulty (absence of current). 0104 there is overcurrent. 0201 when the power is turned on (or while the IH drive is suspended), the IH control mechanisms is not in an initial state. 0202 at time of IH start-up, the IH control enable flag is not set within 1 sec after the start flag has been set.
Page 286: Parts Replacement Procedure
Chapter 9 9.5 Parts Replacement Procedure 9.5.1 Fixing/Feeding Assembly 9.5.1.1 Before Removing the Fixing/Feeding unit 0015-8187 iR5065 / iR 5055 / iR5075 / / / Detach duplexing feed front cover. (page 12)Reference[Removing the Duplexing Feed Front Cover] 9.5.1.2 Removing the Fixing/Feeding unit 0015-5039 iR5065 / iR 5055 / iR5075 / / / 1) While pushing the hook shaft [1] found at the rear of the fixing/feeding...
Page 287: Fixing Unit
Chapter 9 F-9-31 Be sure to disconnect the shutter HP sensor connector. If left connected when removing the fixing upper unit, the shutter mount plate may be deformed or the connector may be damaged.ÅB 2) Remove the fixing upper unit [2] in the direction of the arrow. - 2 screws [1] F-9-30 9.5.2 Fixing Unit...
Page 288: Upper Fixing Roller
Chapter 9 be used in the step 6). 1) Remove the pressure roller assembly [1]. Place the removed pressure roller assembly temporarily on the paper. F-9-35 2) Rotate the shutter drive gear [1] by finger so that the shutter gear [2] rotates until the cut-off [3] of the shutter gear matches the hole in the plate [4].
Page 289 Chapter 9 F-9-41 9) Remove 1 screw [1] and the pin [2]. The screw and pin removed here will be used in the step 11). F-9-38 5) Turn the fixing upper unit upside down. 6) Remove the shutter drive gear shaft support plate [2]. - 1 screw [1] F-9-42 10) Rotate the shutter drive gear [1] by finger so that the cut-off [2] of the...
Page 290: Points To Note When Mounting The Fixing Roller
Chapter 9 F-9-47 As aged, the fixing roller surface may be discolored by heat. This, however, will not affect the performance. The fixing roller surface color is different depending on the vendors but any rollers meet the specified performance. F-9-44 9.5.4.3 Points to Note When Mounting the Fixing Roller 0015-5049 iR5065 / iR 5055 / iR5075 / / /...
Page 291: Applying Grease After Replacing The Fixing Roller
Chapter 9 F-9-53 - Be sure to remove the paper around the roller after mounting the fixing roller to the fixing unit. - Be sure to fit the 2 pins [1] back to the initial positions. If this is undone F-9-50 when turning the main power switch on, ‘E840’...
Page 292: Adjusting The Nip Width
Chapter 9 F-9-55 - Applied grease may be transferred from the bushing to the fixing roller ends [1] when mounting; be sure to wipe it off when this happens. F-9-58 When putting the removed delivery unit aside temporarily, place the unit to the orientation as shown in the figure below.
Page 293: Internal Delivery Roller
Chapter 9 F-9-61 2) Shift the gear [2]. - 1 E-ring [1] F-9-60 9.5.6 Internal Delivery Roller 9.5.6.1 Before Removing the Internal Delivery Roller 0015-7187 iR5065 / iR 5055 / iR5075 / / / Detach duplexing feed front cover. (page 12)Reference[Removing the Duplexing Feed Front Cover] 2) Detach the fixing/feeding unit.
Page 294: Points To Note When Mounting The Internal Delivery Roller
Chapter 9 9.5.6.3 Points to Note When Mounting the Internal Delivery Roller 0015-5054 iR5065 / iR 5055 / iR5075 / / / A harness is found near the end of the internal delivery roller shaft (at the rear side) and 2 plastic sheets [1] are attached to protect the harness. When mounting/removing the internal delivery roller, be careful not to remove these plastic sheets by accident.
Page 295: Points To Note When Mounting The Main Thermistor/Shutter Thermistor
Chapter 9 6) Remove the 2 leaf springs each [1] to remove the main thermistor [2] and the shutter thermistor [3]. F-9-74 9.5.7.3 Points to Note When Mounting the Main Thermistor/Shutter Thermistor 0015-5056 iR5065 / iR 5055 / iR5075 / / / - Route the harness of the thermistor as shown below.
Page 296: Removing The Sub Thermistor
Chapter 9 5) Remove the sub thermistor assembly [2]. 13)Reference[Removing the Fixing/Feeding Unit Front Cover] - 1 screw [1] 5) Detach the fixing/feeding unit middle cover. (page 13)Reference[Removing the Fixing/Feeding Unit Middle Cover] 6) Detach the fixing upper cover. (page 10-13)Reference[Removing the Fixing Upper Cover] 7) Remove the fixing drive assembly.
Page 297: Removing The Thermal Switch
Chapter 9 6) Detach the fixing upper cover. (page 10-13)Reference[Removing the Fixing Upper Cover] 7) Remove the fixing drive assembly. (page 10-20)Reference[Removing the Fixing Drive Assembly] 8) Remove the fixing upper unit. (page 9-19)Reference[Removing the Fixing Upper Unit] 9) Remove the main thermistor/shutter thermistor assembly. (page 9- 26)Reference[Removing the Main Thermistor/Shutter Thermistor] 9.5.9.2 Removing the Thermal Switch 0015-5059...
Page 298 Chapter 9 remove the AC inlet [2]. F-9-93 10) Remove the fixing heater unit stopper plate [2]. - 1 screw [1] F-9-89 5) Turn the fixing upper unit upside down. 6) Remove the shutter drive gear shaft support plate [2]. - 1 screw [1] F-9-94 The 2 screws shown in the figure (glued in place) should not be loosened or...
Page 299: Fixing Cleaning Belt
Chapter 9 9.5.11 Fixing Cleaning Belt 9.5.11.1 Before Removing the Fixing Web 0015-8279 iR5065 / iR 5055 / iR5075 / / / Detach duplexing feed front cover. (page 12)Reference[Removing the Duplexing Feed Front Cover] 2) Slide out the fixing/feeding unit. (page 9-18)Reference[Removing the Fixing/Feeding unit] 3) Detach the fixing upper cover.
Page 300: After Replacing The Fixing Web
Chapter 9 Take-up roller Feed roller F-9-102 F-9-105 2) After fitting the fixing web, move the plunger [1] of the web guide solenoid in the direction of the arrow until the fixing web is free of the 9.5.13 Claw Jam Sensor slack.
Page 301: External Delivery Sensor
Chapter 9 6) Detach the fixing upper cover. (page 10-13)Reference[Removing the Fixing Upper Cover] 7) Remove the fixing drive assembly. (page 10-20)Reference[Removing the Fixing Drive Assembly] 8) Remove the fixing upper unit. (page 9-19)Reference[Removing the Fixing Upper Unit] Remove lower separation claw unit.
Page 302: Adjusting The Fixing Inlet Guide
Chapter 9 2) Remove the fixing drive assembly. (page 10-20)Reference[Removing the Fixing Drive Assembly] 9.5.17.2 Removing the Fixing Web Sensor 0015-5070 iR5065 / iR 5055 / iR5075 / / / 1) Remove the fixing web sensor [2]. - 1 connector [1] F-9-115 9.5.18 Fixing shutter sensor F-9-112...
Page 303: Fixing Shutter Motor
Chapter 9 9.5.19 Fixing shutter motor 9.5.19.1 Before Removing the Shutter Motor 0015-8281 iR5065 / iR 5055 / iR5075 / / / 1) Detach the fixing front cover. (page 10-14)Reference[Removing the Fixing Front Cover] 2) Remove the fixing drive assembly. (page 10-20)Reference[Removing the Fixing Drive Assembly] 9.5.19.2 Removing the Shutter Motor 0015-5072...
Page 304: Removing The Delivery Flapper Solenoid (Sl5)
Chapter 9 2) Detach the fixing/feeding unit. (page 9-18)Reference[Removing the 1) Remove the fixing web solenoid [3]. Fixing/Feeding unit] - 1 connector [1] 3) Remove the external delivery roller. (page 9-24)Reference[Removing - 2 screws [2] the External Delivery Roller] 4) Remove the sensor support plate (the external delivery sensor/the delivery jam sensor).
Page 305: Points To Note When Mounting The Upper Separation Claw
Chapter 9 F-9-128 2) Turn the fixing/feeding unit releasing lever [1] counterclockwise to unlock. Hold the lever [1] to slide out the fixing/feeding unit [2] forward. (Note that the duplexing feed unit will also be slid out.) F-9-131 9.5.23.2 Points to Note When Mounting the Upper Separation Claw 0015-5080 iR5065 / iR 5055 / iR5075 / / /...
Page 306: Removing The Lower Separation Claw (Unit)
Chapter 9 Fixing Upper Cover] 7) Remove the fixing drive assembly. (page 10-20)Reference[Removing the Fixing Drive Assembly] 8) Remove the fixing upper unit. (page 9-19)Reference[Removing the Fixing Upper Unit] 9.5.24.2 Removing the Lower Separation Claw (Unit) 0015-5082 iR5065 / iR 5055 / iR5075 / / / 1) Free the harness from the 4 clamps and disconnect the 1 connector [1].
Page 307 Chapter 10 External and Controls...
Page 309 Contents Contents 10.1 Control Panel................................10-1 10.1.1 Overview....................................10-1 10.1.2 LCD Indication Processing ..............................10-1 10.1.3 Adjusting the LCD Contrast ..............................10-1 10.1.4 Functions of the Control Panel CPU............................10-1 10.2 Counters ..................................10-1 10.2.1 Soft Counters ................................... 10-1 10.3 Fans ....................................10-2 10.3.1 Arrangement, Functions, and Error Codes ..........................
Page 310 Contents 10.5.1.12 Fixing Cover (Upper)....................................10-13 10.5.1.12.1 Removing the Fixing Upper Cover..............................10-13 10.5.1.13 Fixing Cover (Lower) ..................................... 10-14 10.5.1.13.1 Removing the Fixing Front Cover ..............................10-14 10.5.1.14 Main Controller Box Cover ..................................10-15 10.5.1.14.1 Before Removing the Main Controller Box Cover......................... 10-15 10.5.1.14.2 Removing the Main Controller Box Cover.............................
Page 311 Contents 10.5.16.2 Removing Anti-Rush Current PCB ................................10-24 10.5.17 High-Voltage Transformer (AC) ............................10-25 10.5.17.1 Before Removing High Voltage Transformer ............................10-25 10.5.17.2 Removing High Voltage Transformer ..............................10-25 10.5.17.3 Removing High Voltage Transformer ..............................10-25 10.5.18 HVT PCB..................................... 10-26 10.5.18.1 Before Removing HVT PCB .................................10-26 10.5.18.2 Removing HVT PCB .....................................10-26 10.5.18.3 When Replacing HVT PCB ...................................10-26 10.5.19 Separation Clew AC bias PCB ............................
Page 313: Control Panel
Chapter 10 10.1 Control Panel 10.1.1 Overview 0015-4623 iR5065 / iR 5055 / iR5075 / / / The machine's control panel consists of the following PCBs, LCD, and touch panel, and possesses the following principal functions: - LCD indication - contrast adjustment - touch switch input - hard key input Main controller PCB...
Page 314: Fans
Chapter 10 Copier/printer operation Counter name Finisher mode delivery sensor The counters may be grouped into 8 types, a total of 16 individual types when further divided according to paper size (large and small); specifically, T-10-2 Copier/printer mode Large size Small size*1 Local copy PDL print...
Page 315: Controlling The Speed Of The Fans
Chapter 10 Notation Name Function 2-speed control (voltage) Error code fixing heater power supply cooling cools fixing power supply yes (24/12 V) E804-0001 duplex feed fan cools the duplex feed motor non (24 V) circulation duct fan cools the inside of the machine yes (24/12 V) FM10 ACC (accessory) power supply fan...
Page 316: Power Supply System
Chapter 10 Main power switch Main power switch WMUP WMUPR Standby Printing After printing Power save Sleep 1 Door open Sleep 3 In reader operation Printer unit status Feed fan (FM1) Primary charging cooling fan (FM2) Heat discharge fan (FM3) Controller cooling fan (FM4) Curl-removing fan (FM5)
Page 317 Chapter 10 Main power switch OFF Sleep Warm-up (other than Standby/ power save Copying/ printing initial) Env. switch Main switch Cassette switch Reader unit heater 2. 120/230-V Model T-10-12 Main power switch OFF Sleep Warm-up (other than Standby/ power save Copying/ printing initial) Env.
Page 318: Rated Output Of The Dc Power Supply Pcb
Chapter 10 Fixing heater Fixing AC line Choke coil heater driver PCB Leakage Line noise breaker filter AC input Cassette heater(H4) Deck heater(H5) Heater Environment Accessories switch switch power (SW3) (SW4) supply PCB driver Main power switch Lens heater(H501) (SW1) Manual feeder Drum door switch(SW6)
Page 319: Protection Function
Chapter 10 10.4.3 Protection Function 10.4.3.1 Protective Functions 0015-4637 iR5065 / iR 5055 / iR5075 / / / The machine's DC power supply PCB and the power supply PCB for its accessories are equipped with overcurrent and overvoltage protective functions that will cut off power to prevent damage to circuitry in the event of an overcurrent or overvoltage occurring as a result of a short circuit or other fault.
Page 320: Snmp Setup
Chapter 10 The machine is in an AC off state when its main power switch remains off, with all its power supplies and heater control mechanisms also remaining off. 4. Power Supply Arrangement The following shows how the various loads of the machine are supplied with power while the machine is in individual states: T-10-18 Front door Standby, copying,...
Page 321 Chapter 10 F-10-8 10-9...
Page 322: Parts Replacement Procedure
Chapter 10 10.5 Parts Replacement Procedure 10.5.1 External Covers 10.5.1.1 Right Cover (Lower Rear) 10.5.1.1.1 Removing the Right Cover (Lower Rear) 0015-6693 iR5065 / iR 5055 / iR5075 / / / 1) Detach the right cover (lower rear)[2]. - 2 screws [1] F-10-11 10.5.1.3 Right Cover (Upper) 10.5.1.3.1 Removing the Right Cover (Upper)
Page 323: Front Cover
Chapter 10 10.5.1.5 Front Cover 10.5.1.5.1 Removing the Front Cover 0015-6691 iR5065 / iR 5055 / iR5075 / / / 1) Pull the pin [2] up to draw out. - Stopper [1] (Pull forward to remove) 2) Lift the front cover [3] to detach. - 1 screw [4] F-10-16 10.5.1.7 Rear Cover (Lower)
Page 324: Left Cover (Middle)
Chapter 10 F-10-20 2) Detach the toner supply cover [2]. - 2 screws [1] (Detach with the cover closed.) F-10-18 10.5.1.9 Left Cover (Middle) 10.5.1.9.1 Removing the Left Cover (Middle) 0015-6681 iR5065 / iR 5055 / iR5075 / / / 1) Detach the delivery cover [2].
Page 325: Removing The Fixing/Feeding Unit
Chapter 10 F-10-23 F-10-26 3) Remove the 2 jam removal levers [1] of the duplexing feed unit and detach 3) Detach the feeding assembly front cover (right) [2]. the duplexing feed front cover [3]. - 2 screws [1] - 3 screws [2] F-10-27 F-10-24 10.5.1.11.3 Removing the Fixing/Feeding Unit Middle Cover...
Page 326: Fixing Cover (Lower)
Chapter 10 F-10-29 F-10-32 2) Turn the fixing/feeding unit releasing lever [1] counterclockwise to 2) Turn the fixing/feeding unit releasing lever [1] counterclockwise to unlock. Hold the lever [1] to slide out the fixing/feeding unit [2] fully. unlock. Hold the lever [1] to slide out the fixing/feeding unit [2] fully. (The duplexing feed unit will also be slid out.) (The duplexing feed unit will also be slid out.) F-10-30...
Page 327: Main Controller Box Cover
Chapter 10 10.5.1.15 Reader Left Cover 10.5.1.15.1 Removing the Reader Left Cover 0015-6685 iR5065 / iR 5055 / iR5075 / / / 1) Detach the reader left cover [2]. - 2 screws [1] F-10-35 5) etach the fixing front cover [2]. - 2 screws [1] F-10-38 10.5.1.16 Reader Right Cover...
Page 328: Reader Rear Cover
Chapter 10 F-10-40 F-10-43 4) Bend up the rubber cover [1], and remove the 2 screws [2] each; then detach the 2 angle guide plates [3]. F-10-41 2) Lift the reader front cover and detach [1]. F-10-44 F-10-42 10.5.1.18 Reader Rear Cover 10.5.1.18.1 Detaching the Reader Rear Cover F-10-45 5) Fully open the ADF.
Page 329: Left Deck Drive Assembly
Chapter 10 1) Remove the scanner fan duct [2]. - 2 screws [1] Before removing the screw, make sure to mark the line in the following step. 2) Loosen the screw [3] to release the belt tensioner [4], and detach the belt [5].
Page 330: Waste Toner Drive Assembly
Chapter 10 10.5.5.2 Removing the Collecting Toner Drive Assembly 0015-5102 iR5065 / iR 5055 / iR5075 / / / 1) Disconnect all of the connectors on the DC controller PCB. 2) Pull out the DC controller mounting base [2], and turn it over. - 14 wire saddles (Free the harness) - 1 edge saddle (Free the harness) - 1 reuse band...
Page 331: Main Drive Assembly
Chapter 10 Main Controller Box] 7) Detach the right cover (lower rear). (page 10-10)Reference[Removing the Right Cover (Lower Rear)] Remove collecting toner bottle holder. (page 28)Reference[Removing the Collecting Toner Bottle Holder] 10.5.7.2 Removing the Cassette Pickup Drive Assembly 0015-5111 iR5065 / iR 5055 / iR5075 / / / 1) Disconnect the 10 connectors on the motor driver PCB.
Page 332: Points To Note At Occurrence Of Charger Unit Malfunction
Chapter 10 F-10-62 10.5.9.2 Points to Note At Occurrence of Charger unit Malfunction F-10-60 0016-2950 iR5065 / iR 5055 / iR5075 / / / 10.5.8 Fixing Drive Assembly E732 error may indicate the malfunction of the charger unit. In this case, perform the following after removing the charger unit. 10.5.8.1 Before Removing the Fixing Drive Assembly 1) Open the wire saddle [1] and disconnect the connector [2] of the reader unit communication cable.
Page 333: Duplex Unit Pcb
Chapter 10 F-10-67 10.5.11 Control Panel 10.5.11.1 Before Removing Control Panel F-10-65 4) Disconnect the connector [1] of the auxiliary power and connect the 0015-6564 iR5065 / iR 5055 / iR5075 / / / jumper connector [2]. 1) Detach the right cover (upper). (page 10-10)Reference[Removing the Right Cover (Upper)] 2) Detach the reader right cover.
Page 334: Dc Controller Pcb
Chapter 10 1) Enter the latest values for the service mode indicated on the label [1] on the back of the front cover with the service mode. 2) Enter the values indicated on the label [1] of the new PCB using the following service mode items: COPIER>...
Page 335: Option Power Supply Pcb
Chapter 10 F-10-75 3) Remove the printer power supply PCB [2]. - 14 connectors - 2 screws [1] F-10-77 2) Remove the power cord mount [2]. - 3 connectors [1] F-10-76 10.5.14 Option Power Supply PCB 10.5.14.1 Before Removing Accessories Power Supply F-10-78 0015-6607 3) Remove the accessories power supply PCB [3].
Page 336: Anti-Rush Current Pcb
Chapter 10 1) Detach the mount cover [2]. - 5 screws [1] F-10-83 10.5.16 Anti-Rush Current PCB F-10-80 2) Open the 2 wire saddles [1]. 10.5.16.1 Before Removing Anti-Rush Current PCB 3) Disconnect the 7 connectors [2]. 4) Remove the fixing heater power supply unit [4]. 0015-5135 iR5065 / iR 5055 / iR5075 / / / - 3 screws [3]...
Page 337: High-Voltage Transformer (Ac)
Chapter 10 F-10-87 10.5.17.3 Removing High Voltage Transformer 0016-1513 iR5065 / iR 5055 / / F-10-85 1) Remove the transformer unit [3] by sliding it to the left. - 2 screws [1] 10.5.17 High-Voltage Transformer (AC) - 2 connectors [2] 10.5.17.1 Before Removing High Voltage Transformer 0015-9479 iR5065 / iR 5055 / iR5075 / / /...
Page 338: Hvt Pcb
Chapter 10 4) Remove the main controller box. (page 4-13)Reference[Removing the Main Controller Box] 10.5.19.2 Removing Separation Claw AC PCB 0015-9423 iR5065 / iR 5055 / iR5075 / / / 1) Remove the separation claw AC PCB unit [3]. - 1 connector [1] - 2 screws [2] (free the grounding wire) F-10-90 10.5.18 HVT PCB...
Page 339: Removing Primary Fan Duct
Chapter 10 charging cooling fan [2]. 1) Detach the front cover. (page 10-11)Reference[Removing the Front Cover] 2) Detach the toner supply cover. (page 10-12)Reference[Removing the Toner Supply Cover] 10.5.21.2 Removing Primary fan Duct 0015-9387 iR5065 / iR 5055 / iR5075 / / / 1) Detach the connector cover [2].
Page 340: Removing The Feeding Fan
Chapter 10 Rear Cover (Upper)] 10.5.24.2 Removing the Feeding Fan 0015-5152 iR5065 / iR 5055 / iR5075 / / / 1) Disconnect all the connectors of the DC controller PCB. 2) Detach the DC controller base [2]; then, turn it over. - Wire saddle 14pc.
Page 341: Exhaust Fan
Chapter 10 F-10-106 F-10-104 2) Detach the exhaust fan [4]. 2) Detach the duplex feeding fan [2]. - Screw [1] 2pc. - Screw [1] 2pc. - Connector [2] 1pc. - Fan grid [3] Be sure that the arrow indicating the direction of air is as indicated when mounting the duplex feeding fan.
Page 342: Fixing Heater Power Supply Cooling Fan
Chapter 10 F-10-109 10.5.29 Fixing Heater Power Supply Cooling Fan 10.5.29.1 Before Removing the Fixing Heater Power F-10-112 Supply Cooling Fan 6) Detach the duct [2]. 0015-5163 iR5065 / iR 5055 / iR5075 / / / - Screw [1] 2pc. 7) Detach the fixing heater power supply fan [5].
Page 343: Motor Of Main Drive Assembly
Chapter 10 F-10-116 2) Detach the main motor [2]. - Screw [1] 3pc. F-10-114 4) Disconnect the connector [1]. 5) Detach the circulation duct fan [3]. - Screw [2] 2pc. F-10-117 3) Disconnect the 2 connectors [1] from the main motor [2]. F-10-115 10.5.31 Motor of Main Drive Assembly 10.5.31.1 Before Removing the Main Motor...
Page 344: Right Door
Chapter 10 F-10-121 3) Lift and detach the right door unit (upper). - Reuse band [1] 1pc. - Connector [2] 1pc. F-10-119 10.5.33 Right Door 10.5.33.1 Before Removing the Right Door Unit (Upper) 0015-6727 iR5065 / iR 5055 / iR5075 / / / 1) Detach the right cover (upper rear).
Page 345 Chapter 11 MEAP...
Page 347 Contents Contents 11.1 MEAP..................................11-1 11.1.1 Checking the Operating Environment............................. 11-1 11.1.2 Setting Up the Network ................................11-3 11.1.3 Setting the method to login to SMS ............................11-4 11.1.4 Login to SMS ................................... 11-8 11.1.5 Checking Application List ............................... 11-9 11.1.6 Starting and Stopping a MEAP Application ..........................
Page 349: Meap
Chapter 11 11.1 MEAP 11.1.1 Checking the Operating Environment. 0016-1398 iR5065 / iR 5055 / iR5075 / / / This section lists the requirements on the operating environment for the maintenance. Memo: Java Script must be enabled in every environment. Important: For the following operations in the combined environment of Windows XP and Internet Explorer6, Java2 Runtime Environment Standard Edition 1.3.1 or later is required.
Page 350 Chapter 11 T-11-5 Operating System Supported browser Microsoft Windows 98 SE Microsoft Internet Explorer 5.0.1 SP2 Microsoft Windows NT Workstation4.0 Microsoft Internet Explorer 5.5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows ME Microsoft Internet Explorer 5.5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows 2000 Professional Microsoft Internet Explorer 5.0.1 SP2 Microsoft Internet Explorer 5.5 SP2...
Page 351: Setting Up The Network
Security Agent (SA.exe) needs to be added as an exceptional program of Windows Firewall. If not being designated a directory of installation, SA.exe is stored in the following directory. C:\Program Files\Canon\SSOPackage\SecurityAgent -In the case that Active Directory has been constructed in Windows Server 2003 SP1/Server 2003 R2 and Windows Firewall is set enabled, TCP port '5678' used by Security Agent needs to be added in Windows Firewall.
Page 352: Setting The Method To Login To Sms
Chapter 11 F-11-2 Memo: When using SSL, set [Use SSL] ON. (This setting is also applied to the SSL setting of RUI. Same is true in the case of setting SSL ON on the side of RUI.) Setting [Use SSL] ON displays the message dialogue 'Changes effective after the main power switch is turned OFF and ON' . Press [OK]. F-11-3 3) Press Done button as many times as necessary until the Basic screen appears.
Page 353 Chapter 11 When only RLS Authentication is enabled, there may be a case you cannot login to device for the following reasons. - Authentication server down - Disconnection with authentication server due to network failure In these cases, boot the device as MEAP SAFE mode from device service mode. By booting the device as MEAP SAFE mode, login to SMS becomes available as Default Authentication is enabled.
Page 354 Chapter 11 F-11-6 4) Logout once and login again to check to see that the setting is applied properly. In case the setting is changed from 'Stop' to 'Start', login screen that was not seen before is displayed. In case the setting is changed from 'Start' to 'Stop', access to login screen leads to the screen below and login becomes unavailable. Login error screen F-11-7 Setting for login by RLS Authentication...
Page 355 Chapter 11 F-11-9 3) In order to enable Login by RLS Authentication, tick SMS Installer Service (Remote Login Service Authentication) radio button and then click [Start]. On the other hand, in order to disable login by RLS Authentication, clear the tick of SMS Installer Service (Remote Login Service Authentication) radio button and click [Stop].
Page 356: Login To Sms
Chapter 11 11.1.4 Login to SMS 0016-1402 iR5065 / iR 5055 / iR5075 / / / Login by Password Authentication 1) Access SMS from the browser of the PC connected to the network on which the MEAP device operates. URL: http://<MEAP Device IP address>:8000/sms/ Ex.)http://172.16.188.240:8000/sms/ Memo: - The default password is "MeapSmsLogin."...
Page 357: Login To Sms
Chapter 11 F-11-14 In the case the device authentication method is SDL F-11-15 11.1.5 Checking Application List 0016-1403 iR5065 / iR 5055 / iR5075 / / / The page of Application List is designed to show resources arranged according to applications. The page gives you a good idea of how much of the device's memory is being used by the applications (both in absolute and relative terms) as well as how much memory still remains.
Page 358: Starting And Stopping A Meap Application
Chapter 11 F-11-16 11.1.6 Starting and Stopping a MEAP Application 0016-1404 iR5065 / iR 5055 / iR5075 / / / 1) Log in to the SMS. 2) Click 'Application List'. 3) Click the radio button of the MEAP application in question, and click 'Start' or 'Stop'. F-11-17 4) Check to see that the status of the MEAP application in question is either "Started"...
Page 359: Checking The Platform Information
Chapter 11 F-11-18 11.1.7 Checking the Platform Information 0016-1405 iR5065 / iR 5055 / iR5075 / / / You can check the versions of MEAP Contents, MEAP Specifications, and Java Virtual Machine of the device. Some applications may not be installed to some MEAP devices of specific specifications. (See 'MEAP Specifications'). 1) Log in to SMS.
Page 360: Meap Specifications
Chapter 11 F-11-20 11.1.8 MEAP Specifications 0016-1406 iR5065 / iR 5055 / iR5075 / / / What is MEAP Specifications (MEAP Spec Version)? MEAP Specifications is one of the information required to judge whether MEAP applications can be operated or not. With MEAP Specifications, you can prevent an application that uses a specific function of device from being installed onto the device that does not have the function.
Page 361: Checking The System Information Of A Meap Application With Sms
Chapter 11 Product Name Initial MEAPSpecVer Change information iR 7105 5, 6, 7 iR 7095 5, 6, 7 iR 7086 5, 6, 7 iR 7095P 5, 6, 7 iR C6870 5, 6, 7 iR C5870 5, 6, 7 iR C5180 5, 6, 7, 9, 10, 11 5, 6, 7, 9, 10, 11, 13, 14, 15 (System v50.xx later) CLC5151...
Page 362: Printing The System Information Of A Meap Application
Chapter 11 F-11-21 5) When the following status information of MEAP applications (including the system application) appears in a different window, copy and paste all information to create an attachment (text information) for preparing a problem report. You can also use this function whenever you want to check the status of any particular application.
Page 363: Reference (Application System Information)
Application Name: C-Cabinet Gateway for MEAP Application ID/System Application Name: 03a46668-63e4-4636-9cbb-492b6cef05d5 Application Version: 1.0.0 Status: Resolved Installed on: Tue Oct 21 14:00:11 GMT+09:00 2003 Vendor : Canon Inc. License Status : Installed Maximum Memory Usage : 1024 Registered Service : Application Name It is the name (bundle-name) declared in a statement within the application program.
Page 364: Installing An Application
- To install an application, the user needs to use the following URL when accessing the license control system to obtain a license file. In doing so, he/she needs to register the license access number of the application and the serial number of the device. http://www.canon.com/meap/ -Maximum 20 applications can be installed (In iR5160/iR6060/iR2250/iR2850/iR3350, one is the portal service already installed at the time of shipment from the factory) -The following are the resource amounts assured for each device in the operation of one MEAP application.
Page 365 Chapter 11 F-11-25 3) Check that Install Application/License page appears. 4) Click Browse button, and select the application file and the license file of the application; then, click OK button. Memo: Application File: identified by the extension "jar". License File: identified by the extension "lic". F-11-26 5) See the message "Installing...Please wait a moment."...
Page 366: Meap Enterprise Service Manager
MEAP-available devices on network. The main targets are system administrators in big companies and CANON service engineers (end users of devices do not use). It is used when customized applications delivered to a certain company needs to be managed collectively.
Page 367 Chapter 11 F-11-29 3) Check appears. 4) On Application/License Information page, click License Management button. F-11-30 5) Click Browse button, and select the license file you want to install. 11-19...
Page 368: Disabling A License File (Suspending A License)
Chapter 11 F-11-31 6) Click Install button. F-11-32 7) Check the content of the confirmation page, and click OK button. 11.1.15 Disabling a License File (suspending a license) 0016-1415 iR5065 / iR 5055 / iR5075 / / / Important: - To invalidate (or suspend) a license, you must first stop the application in question. - Once suspended, the status of the license will be 'Not Installed', and its application will no longer be available for use.
Page 369 Chapter 11 F-11-33 2) Click the name of the application that you want to disable. F-11-34 3) License File Management page appears. On Application/License Information page, click License Management button. 11-21...
Page 370: Downloading/Removing An Invalidated License File
Chapter 11 F-11-35 4) Click Disable button. F-11-36 5) Click OK. 11.1.16 Downloading/Removing an Invalidated License File 0016-1416 iR5065 / iR 5055 / iR5075 / / / You must remove the invalidated license file before uninstalling an application. If re-installation is a possibility, you may download the license file to a PC for storage.
Page 371 Chapter 11 F-11-37 4) Check Application/License Information page appears. 5) On Application/License Information page, click License Management button. F-11-38 6) License File Management page appears. To download, click Download button. 11-23...
Page 372: Reusable License
Chapter 11 F-11-39 7) When you have selected Download button, specify where you want to store the file by following the instructions on the screen. 8) To delete, click Delete button. F-11-40 9) Check the confirmation page appears. 10) Click OK button. Important: - Without the license file, an application cannot be reinstalled even to the MEAP device that the application had been installed last time.
Page 373: License For Forwarding
Chapter 11 11.1.18 License for forwarding 0016-1418 iR5065 / iR 5055 / iR5075 / / / When the device is replaced due to lease up or trouble, it is possible to continue using the current license information of MEAP application by forwarding it to a new device.
Page 374 Chapter 11 F-11-44 5) The screen to check invalidation of the license is displayed. Click 'OK', F-11-45 6) Icon of license file for forwarding is displayed in the box of license file downloading. Click 'Download'. F-11-46 7) The dialogue 'File Download' is displayed. Click 'Save'. 11-26...
Page 375: Uninstalling An Application
Chapter 11 F-11-47 8) Specify the download destination, click 'Save'. F-11-48 9) After downloading the license file for forwarding, click 'Delete' to display the confirmation screen and click 'OK' to delete the file (in consideration of breakage of license for forwarding, deleting disabled license can be executed after all steps have been completed). F-11-49 10) Log out of SMS.
Page 376: Changing Login Services
Chapter 11 F-11-50 4) Check the screen to make sure that what is shown is the application you want to uninstall; then, click OK button. In response, the system runs an uninstall sessions. Important: - The status of the license must be 'Not Installed' or 'Unnecessary' for its application to be uninstalled. As necessary, go to License File Management page, and disable the license file before starting to remove it.
Page 377 Chapter 11 F-11-51 Outline of SSO (Single Sign-On) This is the log-in service that can be operated on the domain of Active Directory environment network or at iR device. The following are the user authentication systems. - Domain Authentication - Local Device Authentication - Domain Authentication + Local Device Authentication - The three user authentication systems can be changed at Web browser (See 'Setting the User Authentication System' on MEAP Administrator Guide).
Page 378 Chapter 11 Therefore, department ID management should not be 'ON'. If department ID management is set to 'ON' while using Domain Authentication and log-in becomes impossible, change the log-in service to Default Authentication and turn department ID management to [OFF]. - For combination with NSA / iWAM, it is necessary to set the user with administrative privilege of the domain on the SA service account.
Page 379 Chapter 11 F-11-53 2) A page will appear showing the various selections you can make for the login service. Select the radio button of the login service mode you want to use; then, click Select button. F-11-54 3) When login service application you have selected turns to Start after Restart, turn off the device's main power, and turn it back on after 10 seconds. F-11-55 11-31...
Page 380: Initializing The Password
1) Get the switch license for initializing the password. Request the support of the regional headquarters of the Canon for switch license for initializing the password presenting the device serial number. 2) Click Login button leaving Password field blank or entering incorrect password. The Return to install Password Settings area appears. Click Browse button and select the switch license file prepared in advance.
Page 381 Chapter 11 To back up the HDD of the iR, the PC must have approx 300 MB of free space at maximum. Making a Backup and Formatting Hard Disk Drive with Service Support Tool 1) If SDL or SSO is used for the login service, switch to default authentication before backing up the user information. Although SST will back up SDL user information, it is recommended to export the user information just in case.
Page 382: Replacing The Hard Disk Drive
If you cannot make a backup of the license files as hard disk suffers a fault, contact the support staff of the regional headquarters of Canon telling the device serial number and the names of MEAP applications installed to the device to obtain the necessary special license files.
Page 383: Setting Http Port For Meap Application (Level 2)
Chapter 11 F-11-59 7) Press the 1 key on the control panel keypad to change the setting to '1'; then, click OK button. F-11-60 8) Check that the notation 'MPSF' has appeared in the lower right corner of the screen; then, turn off and then on the main power. F-11-61 If you want to end safe mode, repeat the steps but change '1' to '0' in step -7 and turn off and then on the main power.
Page 384 Chapter 11 pressing [USER MODE] button again, [SERVICE MODE] screen is displayed). 2) Startup level 2 of [SERVICE MODE] (After starting up [SERVICE MODE] in step 1, press [USER MODE] button again. Then, by pressing [2] button on control panel, the screen is displayed. 3) Press [COPIER] button.
Page 385 Chapter 11 F-11-65 8) Press the port number to specify on the control panel (the numerical value input in the field is displayed), and press [OK] button. F-11-66 9) Check to see that it is reflected in setting field, and turn off the main power, and then, turn on the main power. F-11-67 11-37...
Page 386: Reference Material
Esplet Type Application. A type of MEAP application that does not have a user interface on the device console or on the web browser. The term of "Esplet" is a coinage by Canon inspired from Applet, Servlet, and "Espresso". File descriptor With a file descriptor, an OS identifies the files that a program accesses.
Page 387: Option For Exclusive Individual Measure
Chapter 11 LicenseFile-Version: 1 License File ID LicenseFile-Id: f6489a8c-8c7e-4d74-bd12-b031ea6a62a5 Application-Id: e92b0b91-7c42-45b1-96b3-295d5d1b5877 Application ID Serial-No: XYZ00123 Serial No Validated-Period: 100 Validated Period MaximumBWScan1: 1000, stop MaximumBWScan2: 900, stop MaximumBWScan3: 800, stop MaximumBWScan4: 700, stop MaximumPrintedImpressions: 1000, stop MaximumPrintedImpressions-BW: 800, stop Counter information MaximumPrintedImpressions-BW-Large: 200, stop MaximumPrintedImpressions-BW-Small: 600, stop MaximumScannedImpressions: 2000, stop...
Page 388 Chapter 11 9) Check to see that it is reflected in setting field, and turn off the main power, and then, turn on the main power. -Setting of Screen Transition from MEAP Screen to the Standard Screen In the case that the operation is restricted by MEAP application, make a setting to hide Native applications such as Copy/Send/Box. With this setting, disable screen transition with =>...
Page 389 Chapter 12 RDS...
Page 391 Contents Contents 12.1 RDS ....................................12-1 12.1.1 Application operation mode..............................12-1 12.1.2 Service Center URL and Port Specification ..........................12-1 12.1.3 Communication test ................................. 12-1 12.1.4 Communication log.................................. 12-1 12.1.5 Detailed Communication log ..............................12-1 12.1.6 SOAP communication function ............................... 12-1 12.1.7 Resend at SOAP transmission error............................
Page 393: Rds
Chapter 12 12.1 RDS 12.1.1 Application operation mode 0016-1357 iR5065 / iR 5055 / iR5075 / / / Serviceman selects the operation mode of OFF/ON by the setting in e-RDS setting screen of the service mode. (Menu Screen: E-RDS) - OFF (default): e-RDS doesn't operate. - ON: e-RDS operates every function.
Page 394: Resend At Soap Transmission Error
Chapter 12 Content of transmission Transmission timing Transmission of alert code When the state of the device is changed. When Jam occurs Alarm When Alarm occurs Error When Error occurs Confirmation whether there is processing that e- Every 6 hours RDS executes 12.1.7 Resend at SOAP transmission error 0016-1364...
Page 395 Chapter 12 Item(meaning) Explanation COM-LOG The result of communication test (Communication Log) When this is selected (touched), and the blank rectangle on right side is selected, it switches to "Log list screen". Log list screen F-12-2 History list of communication test error (error generation date, error code and error information) is displayed. When the each line is selected (touched), it shifts to "Log detailed screen".
Page 396: Sleep Operation
Chapter 12 Log detailed screen F-12-3 Detailed information of individual communication test error is displayed. Refer to the displayed message to "Error message list". It shifts to "Log list screen" by the [OK] button pressing. Maximum length of error information: 128 characters (not include NULL) 12.1.9 Sleep operation 0016-1367 iR5065 / iR 5055 / iR5075 / / /...
Page 397: Trouble Shoot
Chapter 12 A-2. Initialize e-RDS - Select (touch) [COPIER] > [Function] > [CLEAR] > [ERDS-DAT] on the Touch Panel Display. A-3. Display Menu screen of e-RDS - Select (touch) [COPIER] > [Function] > [INSTALL] => Menu screen F-12-4 B. Set 1 in [E-RDS]. C.

Canon imageRUNNER 5065 series Service Manual

Table of Contents

Internal Delivery Roller

Periodically Replaced Parts

Table of Contents

Chapter 1 Introduction

Table of Contents

Chapter 2 Selecting the Installation Space

Construction/Basic Sequence

Table of Contents

Table of Contents

Table of Contents

Chapter 6 Laser Exposure

Table of Contents

Chapter 7 Image Formation

Quick Links

Chapters

Troubleshooting

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Summary of Contents for Canon imageRUNNER 5065 series