Mainshaft Thrust Clearance; Adjustment - Honda CR-V 1997 Service Manual

Mainshaft Thrust Clearance
Adjustment
1. Remove the 78 mm shim and oil guide plate from
the transm ission housing.
78mmSHIM
TRANSMISSION
HOUSING
OIL GUIDE PLATE
2. Install the 3rd/ 4th synchro hub, spacer collar, 5th
synchro hub, spacer, and ball bearing on the main-
shaft, then install the above assembly in the trans-
mission housing.
3. Install th e washer on the mainshaft.
4. Measure distance
®
between the end of the trans-
m ission housing and washer.
NOTE:
• Use a straight edge and vernier caliper.
• Measure at three locations and average the read-
ing.
END 01
TRANSMISSION
HOUSING
3RD/4TH SYNCHRO HUB
5TH SYNCHRO HUB
13-64
MAINSHAFT
WASHER
TRANSMISSION
HOUSING
5. Measure distance
@
between the end of the clutch
housing and bearing inner race .
NOTE:
• Use a straight edge and depth gauge.
• Measure at three locations and average the read-
ings.
END 01 CLUTCH HOUSING
®
INNER RACE of BALL BEARING
6. Select the proper 76 mm shim from th e chan by
using the formula below.
Shim Selection Formula:
From the measurements you made in steps 4 and 5:
-1. Add distance @ (step 5) to distance
<AI
(step 4).
-2. From this number, subtract 0.93 (which is the
midpoint of the flex range of the clutch housing
bearing spring washer).
-3. Take this number and compare it to the
avail-
able shim sizes in the chart.
(For example)
A: 2.39
+ B: 0 .22
2.61
2.61
- 0.93
. 1.68
Try the 1.68 mm (0.0661 in) shim.