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Clutch - Section 12
Unit of length' mm
(i
n)
MEASUREMENT
STANDARD
(NEW)
SERVICE UMIT
Clutch
pedal
Pedal height
to floor
183 (7 .20)
-
-
Stroke
1
35~
14515.31
-
5.711
- -
Free play
7
~
22 (0.28 -
0.87)
-
-
Pedal play
1 - 9 (0.04
~
0.35)
-
-
Disengagement
height
to floor
72
(2.83)
min.
- -
Fl
ywheel
Clutch surface
run
out
0.05 (0.002) max.
0.1510.006)
Clutch disc
Rivet
head depth
1.2 - 1.7
(0.05
- 0.071
0.210.011
Thickness
8.4 - 9.1 10.33
-
0.361
6.010.241
Pressure plate
Warpage
0.03
(0.001)
max,
0.1510.0061
Diaphragm spring
finger alignment
0.6 (0.02)
max.
0.810.031
-
M
anua
IT
ransmlsslon -
S
ectlon 1
3
MEASUREMENT
STANDARD
(NEWI
I
SERVICE
UMIT
Tra
nsmission
Capacity
flUS
Ql,
Imp QIl
1.7
(
1.8,
1.4)
for
oil
change
fluid
2.'
(2.2,
1.8) for
overhaul
Mainshaft
End play
0
.11
-
0.
18
10.004
~
0 .007)
Adjust
Diameter of ball bearing
contact area
(clutch side)
27.977 -
27.990 11.1015
-
1.10201
27.9411.1001
Diameter of needle
bearing contact
area
37.984
~
38.000 (1.4954
-
1.49611
37.9311.4931
Diameter
of ball bearing contact area
(transmission housing
side)
27.987 - 28.000
11.1018
-
1.10241
27.9411 .1001
Runcut
0.02
(D.DOH
max.
0.05
10.0021
Mainshaft 3rd and
I.D.
43.009 - 43.025 11.6933
-
1.69391
43.08011.69611
4th gears
End
play
0.06 - 0.21 10.002
-
0.0081
0.310.011
Thickness
3rd gear
34.92
~
34.97 11.375
-
1.3771
34.811.371
4th gear
31.42
- 31.4711.237
-
1.2391
31.311.231
M
ainshaft
5th
I.D.
43.009
-
43.02511 .6933
-
1.69391
43.08011.69611
gear
End play
0.06 - 0.21
10.002 - 0.0081
0.310.011
Thickness
30.92
-
30.9711.217 -1.2191
30.811.211
Countershaft
Diameter of
needle
bearing contact area
36.000
~
36.01511.4173
-
1.41791
35.9511.4151
Diameter
of
ball
bearing
and needle
bearing
contact
24.987
-
25.000 10.9837
- 0 .98431
24.94
10.9821
area
Diameter of
1st
gear
centact
area
36.984 - 37.000
11.4561 -1
.45671
36.93 (1.4541
Ru neut
0.02 (0
.00
1) max.
0.05
10.0021
Countershaft
1
st
1.0.
43.009 - 43.02511 .6933
-
1.69391
43.08 (1.6961
gear
End play
0.06 - 0.18 (0.002
-
0
.0071
0.23 10.0091
Thickness
26.95
-
27.00
11.061
-
1.0631
- -
Countershaft 2nd
1.0.
47.009 - 47 .02511 .8507 -
1.8514)
47 .0811 .8541
gear
End
play
0.07
~
0.1410.003
-
0.0061
0.18
(0.007)
Thickness
28.92 - 28.97 11.139 - 1.1411
- -
Spacer
colla
r
I.D.
A[§3:
31.002
-
31.01211.2205
-
1.22091
31.0611.2231
(Mainshaft
4th
O.D.
37.989 - 38.000
11.4956
-
1.49611
37.9411.4941
an
d
5th gears)
Length
A
56.45
- 56.55 12.222 - 2.2261
-
-
B
26.03
-
26.08
11.025
-
1.027)
26.0111.0241
Reverse
idler gear
1.0.
20.016
- 20.043 10.7880
-
0.78911
20.0910.79091
Gear-to-reverse
gear shaft
clea rance
0.036 - 0.08410.0014
- 0.00331
0.16010.00631
Synchro ring
Ring-la-gear clearance (ring pushed
against
gear)
0.85
-
1.10
10.033
-
0.0431
0.410.021
Dual
cone
Clearance
(ring
pushed against gear)
synchro
Outer synchro
ring
-to-sy nchro cone
0.5
~
1.0
10.02
-
0.041
0 .310.011
Synchro cone-to-gear
0.5
-
1.0 10.02
-
0.041
0.310.01)
Outer synchro
ring-te-gear
0.95 - 1.6810.037
-
0.0561
0.610.021
Shift
fo
rk
Finger
thickness
3
rd/
4th
shift
fork
7.4
-
7.610.29 - 0.301
-
-
Except above
6.2
-
6.4
10
.24 - 0.251
- -
Fork-to-synchro sleeve clearance
0.35 - 0.65 (0.014
-
0.0261
1.010.039)
(cont'd)
2-5
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