Mainshaft Thrust Clearance Adjustment - Honda Civic 2002-2003 Service Manual

•
•
Mainshaft Thrust Clearance Adjustment
Special Tools Required
• Mainshaft base 07GAJ-PG20130
• Mainshaft holder 07GAJ-PG20110
1. Remove the 72 mm shim IAI and oil guide plate M
from the transmission housing IBI.
5. Measure distance!JJ between the end of the clutch
housing IAI and the bearing inner race IBI with a
straight edge and depth gauge. Measure at three
locations and average the readings.
A
I
0
•
0
'-\,
~.
!(-
B
,
I
,
I
Shim Selection Formula:
2. Install the 3rd/4th synchro hub IAI, the distance
collar IBI, the 5th synchro hub leI, distance collar
IDI, and ball bearing lEI on the mainshaft IFI, then
install the assembled mainshaft in the transmission
housing IGI.
3. Install the washer IH) on the mainshaft.
4. Measure distance
CD
between the end of the
transmission housing and washer with a straight
edge and vernier caliper. Measure at three
locations and average the reading .
6. Select the proper 72 mm shim from the chart.
Follow the example below, and use the
measurements you made in steps 4 and 5:
IBasic Formulal
CD
+
!JJ - 10.8
+
0.11)
=
shim thickness Imaximuml
CD
+
!JJ - 10.8
+
0.17)
=
shim thickness Iminimuml
• Add distance!JJ Istep 51 to distance
CD
Istep 41.
• 0.8 mm 10.031 in): Spring washer, a dimension in
the installation.
• 0.11 mm 10.004 in): Minimum thrust clearance.
• 0.17 mm 10.007 in): Maximum thrust clearance.
IFor examplel
2.32
+
0.15 - 10.8
+
0.111
=
1.56 mm 10.061 in.)
2.32
+
0.15 - 10.8
+
0.171
=
1.50 mm 10.059 in.1
Take the middle value of the minimum value and
the maximum value, and select the 1.53 mm
10.060 in.1 shim.
Iconl'd)
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